ALL-FILL B-SV-600 User Manual

ALL-FILL B-SV-600 User Manual

Touch screen control panel touch screen control panel
Table of Contents

Advertisement

A.F.I. Publication: 1240410
Issue: 1
Date: April 2010
Model B-SV-600
Model B-SV-600
Touch Screen Control Panel
Touch Screen Control Panel
Users Manual
Users Manual
ALL-FILL, Inc.
418 Creamery Way
Exton, PA. 19341 USA
(610) 524-7350 · FAX (610) 524-7346
www.all-fill.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the B-SV-600 and is the answer not in the manual?

Questions and answers

Summary of Contents for ALL-FILL B-SV-600

  • Page 1 A.F.I. Publication: 1240410 Issue: 1 Date: April 2010 Model B-SV-600 Model B-SV-600 Touch Screen Control Panel Touch Screen Control Panel Users Manual Users Manual ALL-FILL, Inc. 418 Creamery Way Exton, PA. 19341 USA (610) 524-7350 · FAX (610) 524-7346 www.all-fill.com...
  • Page 2: Table Of Contents

    Model B-SV-600 Touch Screen Control Panel Users Manual CONTENTS Title Page INTRODUCTION......................1 Control Panel........................1 Figure 1 – Model B0SV-600 Filler Control Panel............1 Control Power Switch....................1 Power Indicator ......................1 Reset Switch ......................2 Touch Screen Operation....................2 START/STOP ........................2 MENU SCREENS ......................3 Status Messages......................3 Menus &...
  • Page 3 No liability is assumed with respect to the use of any information contained in this publication. While every precaution has been taken in the preparation of this publication, All-Fill, Inc.assumes no responsibility for errors or omissions nor is any liability assumed for damages resulting from the use of information contained in this publication.
  • Page 4: Introduction

    There’s no need to learn any special computer terms or complicated programming procedures. All messages are in plain English. The Control Panel included on your Model B-SV-600 Filler is shown in Figure 1. Controls are described in the following.
  • Page 5: Reset Switch

    Model B-SV-600 Touch Screen Control Panel Users Manual Reset Switch Pressing the black RESET BUTTON will restore power to the system after an EMERGENCY STOP situation. It also brings all devices to their “home” position, and prepares the machine to enter “run” mode.
  • Page 6: Menu Screens

    Model B-SV-600 Touch Screen Control Panel Users Manual MENU SCREENS Provides access to other menus and screens, including: SYSTEM MENUS Provides access to selections to choose the Setup Program to use, and to display configuration data. SETUP MENUS Provides access to selections that define how filling is performed.
  • Page 7: Menus & Selections

    Model B-SV-600 Touch Screen Control Panel Users Manual CUTOFF IS OPEN WAIT FOR INITIATION OR CHECK SWITCH OR DELAY FOOT SWITCH AUGER IS TURNING RELEASE INITIATION OR DISPENSING PRODUCT FOOT SWITCH DELAY AFTER FILL AC INVERTER POWER UP DELAY CLOSING CUTOFF...
  • Page 8 Model B-SV-600 Touch Screen Control Panel Users Manual Auger Speed Agitation Control Agitation Speed Agitation Off Delay ● Setup Cutoff and Delay After Fill Cutoff Control Open Time Close Time Delay After Fill ● Setup Level Control and Product Infeed...
  • Page 9 Model B-SV-600 Touch Screen Control Panel Users Manual ● Auger Rev. ● Setup Auger Revolutions Adjustment ● Setup Auger Speed Adjustment ● CPM ● Auger Speed ● Setup Auger Revolutions Adjustment ● Setup Auger Speed Adjustment ● Auger ● Agitator ●...
  • Page 10: Using The Controls

    Model B-SV-600 Touch Screen Control Panel Users Manual USING THE After becoming familiar with the operating controls and displays (see “INTRODUCTION”), you can use this section to learn how to setup and run the filler from the control panel. CONTROLS Installation of the machine is described separately and contained in the documentation package accompanying your order.
  • Page 11: Test Menu Operations

    Model B-SV-600 Touch Screen Control Panel Users Manual Test Menu Operations The Test Menu provides selections to individually operate and test various components and devices of the machine. You can use the following to test these devices prior to any setup or operation.
  • Page 12: Setting Up Filling

    Model B-SV-600 Touch Screen Control Panel Users Manual Setting Up Filling Setup of the filler component consists of the following major procedures: Picking a Run Program number. Setting up Target Weight and Feedback Operation Setting up Auger and Agitator Controlling a Cutoff and Delay After Fill Specifying Level Control and Product Infeed Operation Procedures to perform these setup operations are provided in the following.
  • Page 13: Setting Up Target Weight And Feedback Operation

    Model B-SV-600 Touch Screen Control Panel Users Manual Setting up Target Weight and Feedback Operation The Setup Target Weight screen provides access to selections to define product name, tar- get filling weight, and filling amount feedback operation. Use the following procedure to specify these settings in your Run Program.
  • Page 14 Model B-SV-600 Touch Screen Control Panel Users Manual 6. If Feedback selected as “A&D Scale” the FEEDBACK SAMPLES entry selects the total amount of weight sampling data collected at the A&D Scale during weighing used in calculation of feedback adjustment. Generally, greater sampling may achieve greater accuracy, however adjustment may require several fill cycles to complete.
  • Page 15: Setting Up Auger And Agitator

    Model B-SV-600 Touch Screen Control Panel Users Manual Setting up Auger and Agitator The Setup Auger and Agitator screen provides access to selections to select how many auger revolutions are performed during a fill cycle and operation of the agitator drive within the hopper of the filler.
  • Page 16: Controlling A Cutoff And Delay After Fill

    Model B-SV-600 Touch Screen Control Panel Users Manual Controlling a Cutoff and Delay After Fill The Setup Cutoff and Delay After Fill screen provides access to selections to control a cutoff device (if used), and select a variable delay to occur after a fill cycle. A delay after fill can be used to coordinate operation of the auger filler with other equipment, or to allow product to settle and distribute into a container.
  • Page 17: Specifying Level Control And Product Infeed Operation

    Model B-SV-600 Touch Screen Control Panel Users Manual Specifying Level Control and Product Infeed Operation These setup screens specify how the filler hopper is re-supplied with product from (external) infeed equipment. The following selections are available. 1. Use LEVEL CONTROL to specify operation of the Level Control switch installed in the hopper cover at the filler.
  • Page 18: Starting And Running Filling Production

    Model B-SV-600 Touch Screen Control Panel Users Manual Starting and Running Use the following as a guideline for starting and running filling production with the B-SV-600 using the touch screen Control Panel. Filling Production 1. Verify that hopper contains sufficient product and that empty containers are available.
  • Page 19: Displaying Production Information

    Model B-SV-600 Touch Screen Control Panel Users Manual Displaying Production Information The Status Menu screens provide complete summaries of all relevant filling production totals while in operation. These screens are available from the STATUS MENUS Menu Control key. Production The screens available from the Production Menu provide a quick and easy method of accessing setup selections and settings that may require adjustment or “tuning”...
  • Page 20: Production Servo Feedback

    Model B-SV-600 Touch Screen Control Panel Users Manual Production Servo Feedback Displays: C/W Raise/Lower Feedback Weight Auger Revolutions Settings: Target Weight Feedback Rate Feedback Control AFI Publication 1240410 Issue: 1 April 2010...
  • Page 21: Production A&D Scale Feedback

    Model B-SV-600 Touch Screen Control Panel Users Manual Production A&D Scale Feedback Displays: Avg. Scale Weight Auger Revolutions Sample Counts Last Scale Weight Low Limit High Limit Settings: Feedback Target Weight Feedback Samples AFI Publication 1240410 Issue: 1 April 2010...
  • Page 22: Troubleshooting And Service

    Model B-SV-600 Touch Screen Control Panel Users Manual Troubleshooting and Several methods are available to perform periodic servicing or diagnosing problems and faults of the machine. Service The Test Menu selections provide selections to operate selected components of the equip- ment for testing and/or adjustment.
  • Page 23 Model B-SV-600 Touch Screen Control Panel Users Manual Table 1 — Status Message Troubleshooting Message Meaning/Action E-STOP SWITCH IS ACTIVATED Check for accidental use of Emergency Stop switch PRESS INITATION SW. TO DISPENSE PRODUCT Verify auger turns and dispenses product...
  • Page 24: Reference

    Model B-SV-600 Touch Screen Control Panel Users Manual REFERENCE For reference, all major touch screen selections are described in the following. Selections and entries are listed according to the following. System Menu Setup Menus Test Menus Status Menu Production Each selection is described with its typical application, along with the corresponding valid range of entries, and the factory pre-programmed default value that will appear upon initial use of the Touch Screen.
  • Page 25: Reset Production Stats

    Model B-SV-600 Touch Screen Control Panel Users Manual Reset Production Stats Production values and totals appearing in the Status menu can be reset to zero using this selection. When pressed, the auger revolutions, CPM, total counts, and counts per filler totals return to zero.
  • Page 26: Setup Menus

    Model B-SV-600 Touch Screen Control Panel Users Manual Setup Menus The Setup Menus provide access to selections and settings used for operation of the filler. When selected, the following menus can be accessed and used. Setup Target Weight The Setup Target Weight screen provides access to selections to define product name, tar- get filling weight, and filling amount feedback operation.
  • Page 27: Feedback Sec./Wt

    Model B-SV-600 Touch Screen Control Panel Users Manual This selection is available from the Setup Target Weight menu. Factory Setting: None Valid Entries: Servo, A&D Scale, None Feedback Sec./Wt. If Feedback selected as “Servo” the Feedback Sec/Wt selection defines the amount of time that is required to change auger revolutions based on weight value.
  • Page 28: Auger Speed

    Model B-SV-600 Touch Screen Control Panel Users Manual Auger Speed Selects the final operating speed of the servo fill motor. Selections from 50 to 1500 rpm are available. Speed settings will vary according to amount of fill, desired accuracy levels, as well as production rates.
  • Page 29: Setup Cutoff And Delay After Fill

    Model B-SV-600 Touch Screen Control Panel Users Manual Setup Cutoff and The Setup Cutoff and Delay After Fill screen provides access to selections to control a cutoff device (if used), and a variable delay after fill to coordinate the auger filler with operation of Delay After Fill other, external, equipment.
  • Page 30: Delay After Fill

    Model B-SV-600 Touch Screen Control Panel Users Manual Delay After Fill Specifies the amount of time that will elapse before the next fill cycle starts. This delay can be used to allow the product to completely drop into the container after each filling opera- tion, or to allow product to settle into the container after filling.
  • Page 31: Low Level Agitation

    Model B-SV-600 Touch Screen Control Panel Users Manual Low Level Agitation Allows the agitator blade to operate at low product levels to ensure that product is fed into flights of the auger before re-supply occurs. When selected as “On,” slow speed agitation operates despite the setting in the “Auger and Agitation“...
  • Page 32: Test Menus

    Model B-SV-600 Touch Screen Control Panel Users Manual Test Menus The Test Menu selections and screens allow you to perform service related activities at the filling machine. These functions are only available when the machine is not currently filling (STOP pressed).
  • Page 33: Jog Auger

    Model B-SV-600 Touch Screen Control Panel Users Manual Jog Auger This selection allows you to incrementally move (jog) the auger by a selected number of rev- olutions. These selections can be used to position the auger for removal, test the motor, dis- pense product for testing, or verify operation servo fill motor components.
  • Page 34: Test Cutoff, Product Feed & Eof/Run Signal

    Model B-SV-600 Touch Screen Control Panel Users Manual Agitator Speed Option: Low Valid Entries Test Agitator: On, Off Agitator Speed Option: High, Middle, Low Test Cutoff, Product Provides access to selections to operate a product cutoff (when installed), product re-supply equipment, and the End Of Fill/Run signals used by external equipment for testing and/or Feed &...
  • Page 35: Test Product Feed

    Model B-SV-600 Touch Screen Control Panel Users Manual Test Product Feed External equipment connected to the filler for product hopper re-supply can be tested using the Product Feed Test selection. Pressing the Product Infeed switch icon turns the external equipment (e.g., screwfeeder) on and off, accordingly.
  • Page 36: Test Servo And A&D Scale Feedback

    Model B-SV-600 Touch Screen Control Panel Users Manual Test Servo and A&D Feedback functions and settings can be displayed and verified from this screen. It includes the following. Scale Feedback Raise/Lower Indicators When feedback is setup for Servo, these indicators display operation of raise/lower signals.
  • Page 37: Production

    Model B-SV-600 Touch Screen Control Panel Users Manual Production The Production screens provide a quick and easy method of accessing setup selections and settings that may require adjustment or “tuning” while in filling production. The following can be selected from this Menu Control.
  • Page 38: Appendix

    Model B-SV-600 Touch Screen Control Panel Users Manual APPENDIX Menu & Selection Reference Run Program Worksheet AFI Publication 1240410 Issue: 1 April 2010...
  • Page 39 Model B-SV-600 Touch Screen Control Panel Users Manual AFI Publication 1240410 Issue: 1 April 2010...
  • Page 40: Run Program Worksheet

    Model B-SV-600 Touch Screen Control Panel Users Manual Run Program Product: __________________________________________________________________ Worksheet Container: _________________________________________________________________ Filling Accessories: __________________________________________________________ Run Program Number: Setup Target Weight Product Name _ _ _ _ _ _ _ _ _ _ Target Weight _ _ _ _ . _ _ Feedback Control _ Servo _ A&D _ None...
  • Page 41 Model B-SV-600 Touch Screen Control Panel Users Manual AFI Publication 1240410 Issue: 1 April 2010...
  • Page 42: Menu & Selection Reference

    Model B-SV-600 Touch Screen Control Panel Users Manual Menu & Selection Selection Factory Valid Setting Entries Reference System Menus Select Run Program Number 0-50 System Setup Recycle Time 0.00 0.00-99.99 Recycle Control Manual Auto., Manual Reset Production Stats (press to reset)
  • Page 43 Model B-SV-600 Touch Screen Control Panel Users Manual Test Cutoff, ProductFeed & EOF/Run Signal Test Cutoff On, Off Test EOF Signal On, Off Test Prod. Feed On, Off Status Indicators: Cutoff Switch Level Control Initiation Switch Agit. Run C/W Raise...
  • Page 44 Model B-SV-600 Touch Screen Control Panel Users Manual Production Servo Feedback Target Weight Feedback Rate Feedback Control Feedback Weight Display Auger Revolution Display C/W Raise/Lower Status Production A&D Scale Feedback Avg. Scale Weight Display Auger Revolution Display Sample Counts Display...
  • Page 45: Index

    Model B-SV-600 Touch Screen Control Panel Users Manual INDEX Agitation Off Delay, 25 Reset Switch, 2 Agitator Control, 25 Run Program Worksheet, 37 APPENDIX, 35 Select Run Program Number, 21 Auger Revolutions, 24 Setting up Auger and Agitator, 12 Auger Speed, 25...

Table of Contents

Save PDF