ATT Nussbaum JUMBO LIFT 3200NT Operating Manual, Inspection Book
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ATT Nussbaum JUMBO LIFT 3200NT Operating Manual, Inspection Book

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Betriebsanleitung | P
Operating manual | Inspection book
Manuel d'exploitation | Carnet de contrôle
Manuale operativo | registro di controllo
JUMBO LIFT 3200 NT
Serien Nr.:
Serial No.:
N° de série :
Nº de serie:
N. di serie:
RÜFBUCH
HYMAX XX 3200 PH
001
Made
in
Germany

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Summary of Contents for ATT Nussbaum JUMBO LIFT 3200NT

  • Page 1 Betriebsanleitung | P RÜFBUCH Operating manual | Inspection book Manuel d’exploitation | Carnet de contrôle Manuale operativo | registro di controllo JUMBO LIFT 3200 NT HYMAX XX 3200 PH Serien Nr.: Serial No.: N° de série : Made Nº de serie: Germany N.
  • Page 2 ist eine Marke der Otto Nußbaum GmbH & Co. KG is a brand of Otto Nußbaum GmbH & Co. KG est une marque de la société Otto Nußbaum GmbH & Co. KG es una marca de Otto Nußbaum GmbH & Co. KG è...
  • Page 3 ENGLISH Translation...
  • Page 4 Hazards in working with the system: Introduction Nußbaum products have been designed and built Nußbaum products are a result of many years of ex- to state-of-the-art and to recognized safety stan- perience. A high quality standard and superior con- dards. However, improper use may lead to hazards cept guarantees you reliability, long lifetimes and to life and limb of the user or result in property dam- economical operation.
  • Page 5 Guarantee and liability ) In principle, our "General sales and supply condi- tions" apply. Guarantee and liability claims for personal and property damage are excluded if due to one or more of the following causes: ) Improper use of the system. ) Improper assembly, commissioning, operation and maintenance of the system.

  • Page 6: General Information

    General information Hazard information To become aware of the hazardous points and im- Technical documentation contains important infor- portant information, the following three symbols are mation for safe operation and for retaining func- used with the descriptive meaning. Pay particular tional safety of the system.

  • Page 7: Safety Regulations

    ) Initial access into the lift may only be done after Safety regulations the main switch is off and locked. When working with systems comply with legal ac- ) Secure the lift against unauthorized use by switch- cident prevention regulations according to BGG ing off the main switch and by using a padlock.

  • Page 8: Assembly And Commissioning

    ) Set up the unit, connect power supply. Assembly and commissioning The set up location of the operating unit can be Set up guidelines selected from two variants. Either in the drive-in ) Lift set up is done by trained manufacturer per- direction at the front right or left.
  • Page 9 ) Align the lift Fill and vent the hydraulic systems To prevent hollow spaces, correct any uneven- ne!! in the floor by putting !him! under the ba!e ) The lift is factory pre-installed; meaning the hoses frame (e.g thin metal !trip!). U!e !uitable !upport! and pipe connections are properly assigned.

  • Page 10: Disconnect Power

    Before re-commissioning, a safety inspection Commissioning must be done by a specialist (use the regular safety inspection form) Before commissioning, a single safety inspection must be done (use the "single safety inspection" form) Selecting the anchors If the lift !et up i! done by a !peciali!t (factory trained assembler) then he can also do the safety Anchor type floor cov-...
  • Page 11 Assembly Follow the instructions enclosed in the anchor packaging. Operating manual Lifting the vehicle ) Drive the vehicle over the drive rails lengthwise When handling the system, it must ab- and cross-wise in the centre. solutely comply with safety regula- tions.
  • Page 12 ) Inspect the hazardous area. No person or object may stand in the working area of the lift, or on the lift. ) S;itch on control!. Turn the main !;itch (1) to po- !ition "1" (!ee figure 003). ) Lift the vehicle. Push the "Lift"...
  • Page 13 Maintenance and care of the sys- System maintenance plan Before beginning service, disconnect Before maintenance, do all prepara- from power. The system is to be se- tion work so there is no danger to life or cured against unintentional lowering limb or object damage during mainte- and unauthorized access.

  • Page 14: Electrical Cable

    ) Check the condition of the cement floor. ) Check the hydraulic lines and screws for leaks. ) Check the torque of the fastening anchor. Also Hose lines are to be replaced: see the assembly protocol. ) for damage to the outer coating up to the in- !ert (chafe mark!, cut!, crack!) ) The condition and function of the load suspension ) for brittlene!! of the outer coating (crack for-...
  • Page 15 6.1.3 Maintenance every 2 years Cleaning and care of the system ) According to manufacturer details, the hydraulic A regular and expert clean helps retain the value oil should be changed every two years in normal of the system. operation!. Variou! environmental influence! e.g. location, temperature swings, intensive opera- Additionally, it can also be a pre-requisiste for the tion etc, can have an influence on the quality of...
  • Page 16 ) Dry the system with a cloth and spray it with a spray wax or oil. To encourage/accelerate the airing and/or drying of foundation pits and lift parts, when- ever the load receiving fixtures are not in use for a longer period of time, including overnight, lift them out of the foundation pit.
  • Page 17 Behavior in cases of error Defective operational readiness of the system may be due to a simple error. Check the system for the listed sources of error. If the error cannot be removed after an inspection to the named causes, then inform customer service or your dealer.
  • Page 18 ) Turn off the main !;itch (1) and !ecure again!t Moving onto an obstacle unauthorized switch on. Disconnect power. If the system moves onto an obstacle during lower- ing, then it remains in position due to the mechani- Inspect the hazardous area. No person or ob- cal resistance.

  • Page 19: Technical Information

    Technical information Safety devices • Over-pressure valve Technical data Hydraulic system fuse against over-pressure. Weight 920 kg • Check valve Secure the vehicle against unauthorized lowering System load capacity 3,200 kg of the load suspension means Load distribution Max. 3:2 or 2:3 in or against the drive- in direction •...
  • Page 20 System master sheet Manufacturer Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier Purpose The JUMBO LIFT 3200 NT - HYMAX 3200 PH lift is a lift for cars up to a total weight of 3,200 kg in normal work shop operations and a maximum load distribution of 3:2 or 2:3 in the drive-in direction or against the drive- in direction.

  • Page 21: Data Sheet

    Data sheet JUMBO LIFT 3200 NT - HYMAX XX 3200 PH AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 22 Foundation plans 11.1 Sub-floor JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 23 11.2 Above ground AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 24 hydraulic plan 0.10 A2 0.10 0.10 N1 0.10 Designation: Drawing number Designation: Drawing number Complete block 030JL82038 Oil container 030JL01353 Suction filter 98012 Pressure relief valve 232NSTL02082 Solenoid valve 9804781 Mechanical pump 98340 Motor 992658 0.10 Emergency discharge screw 232TTL42038 Oil dipstick 982186 Check valve...

  • Page 25: Replacement Parts List

    Replacement parts list 10.xx Platform 035jl00100_3 17.03.2015 10.1 030JL21360 UNIT 10.2 035JL06031 EXTERIOR SCISSOR UPPER, COMPLETE 10.3 035JL06011 EXTERNAL SCISSOR LOWER, COMPLETE 10.4 035JL05210 FLOOR PANEL LEFT, COMPLETE 10.5 035JL05201 FLOOR PANEL RIGHT, COMPLETE 10.6 035JL06110 DOWNSTREAM CYLINDER LEVER, COMPLETE AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 26 10.7 040JL02704 AUXILIARY ASSEMBLY PISTON ROD, DOWNSTREAM SIDE ! WE RECOMMEND THAT YOU SEND DEFECTIVE CYLINDERS TO US FOR REPAIR. CYLINDERS WILL BE INSPECTED AND SENT BACK! 10.8 040JL02604 AUXILIARY GROUP PISTON ROD, COMMAND SIDE ! WE RECOMMEND THAT YOU SEND DEFECTIVE CYLINDERS TO US FOR REPAIR. CYLINDERS WILL BE INSPECTED AND SENT BACK! 10.9 040JL02702...
  • Page 27 20.xx Floor panel, right 035jl05201_2 17.03.2015 20.1 040JL05020 SPACER FOOT 1 COMPLETE 20.2 040JL05010 SPACER FOOT 2 COMPLETE 20.3 035JL05203 FLOOR PANEL, WELD PART 20.4 97991-M5X6 COUNTERSUNK SCREW 20.5 9PAP202320P10 DU JACK 20.6 030JL05008 RUNNING PANEL AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 28 30.xx Hose cover 0.800 1,000 030jl09530_2 17.03.2015 30.1 91587-M6 ACORN NUT 30.2 9934-M6 HEXAGONAL NUT 30.3 9125_1-A5_3 WASHER 30.4 9125_1-A6_4 WASHER 30.5 97991-M6X35 COUNTERSUNK SCREW 30.6 9912-M5X12 CYLINDER SCREW 30.7 030JL09552 BALANCE COVER 30.8 030JL09531 CABLE CONDUIT 30.9 030JL09533 CABLE CONDUIT 30.10 030JL09546 CABLE CONDUIT 30.11 030JL09541...
  • Page 29 40.xx Exterior scissors top 035JL06031_2 18.02.2015 40.1 035JL06033 EXTERIOR SCISSORS TOP, WELD PART 40.2 030JL06166 START UP ROLLER 40.3 030JL26021 EXTERIOR BOLTS SCISSORS 40.4 030JL26165 EXTERIOR BOLTS SCISSORS 40.5 9PAP252820P10 DU JACK 40.6 9PAP252830P10 DU JACK 40.7 030JL26168 SLIDING PIECE TOP 40.8 971412-AM6 BALL LUBRICATION NIPPLE...
  • Page 30 50.xx Exterior scissors lower 035jl06011_2 17.03.2015 50.1 035JL06013 EXTERIOR RAIL LOWER, WELD PART 50.2 9PAP252820P10 DU JACK 50.3 9PAP252830P10 DU JACK 50.4 035JL06017 SLIDING PIECE LOWER EXTERIOR 50.5 030JL06112 SLIDING PIECE AXIS 50.6 91481-6X30 FRICTION BOLT JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402...
  • Page 31 60.xx Scissors lower 035jl06101_2 17.03.2015 60.1 030JL66014 PRESSURE PLATE SET 60.2 035JL06103 SCISSORS, WELD PART 60.3 030JL26024 EXTERIOR BOLTS SCISSORS 60.4 030JL62021 CYLINDER BOLTS LOWER 60.5 9PAP252830P10 DU JACK 60.6 030JL05012 FIXED BEARING BOLTS 60.7 9914-M5X12 SET SCREW 60.8 030JL66028 SET SCREW AD H9402 19.05.2015...
  • Page 32 60.9 030JL06030 SLEEVE 60.10 971412-AM6 BALL LUBRICATION NIPPLE 60.11 97991-M8X12 COUNTERSUNK SCREW 60.12 030JL22023 LOCKING WASHER 60.13 970554 LUBRICATION NIPPLE FUNNEL, STRAIGHT 70.xx Interior scissors top 035JL06221_2 30.01.2015 70.1 030JL66093 BLOCKING, WELD PART 70.2 035JL06223 INTERIOR SCISSORS TOP 70.3 030JL26022 EXTERIOR BOLTS SCISSORS JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015...
  • Page 33 70.4 030JL26025 EXTERIOR BOLTS SCISSORS 70.5 030JL66090 ZE BOLTS 70.6 9PAP202325P10 DU JACK 70.7 030JL06030 SLEEVE 70.8 971412-AM6 BALL LUBRICATION NIPPLE 70.9 97991-M8X12 COUNTERSUNK SCREW 70.10 030JL22023 LOCKING WASHER 70.11 970554 LUBRICATION NIPPLE FUNNEL 70.12 9912-M8X35 CYLINDER SCREW 80.xx Rail 035JL08401_3 30.03.2015 IG 80.1 035JL08401...
  • Page 34 80.2 030JL38719 RAMPS 300 MM LONG, COMPLETE 80.3 035JL08403 RAMP, WELD PART 80.4 025SPB06165 SPRING HOLDER 80.5 030JL22023 LOCKING WASHER 80.6 030JL68019 FESTLAGERBOLZEN SCHIENE 80.7 9DFD-357A2ZN PRESSURE SPRING 90.xx Ramps 030JL38719_2 17.03.2015 90.1 030JL38618 COMPLETE LEVER, WELD PART 90.2 030JL38720 RAMP, WELD PART 300 MM LONG 90.3 96799 -10 LOCKING WASHER...
  • Page 35 100.xx Unit 0.300 0.300 030JL21360_3 17.03.2015 100.1 030JL01320 RECEIVING PANEL, WELD PART 100.2 030JL01353 HOLDER, WELD PART 100.3 030JL41330 COMPLETE COVER 100.4 030JL82038 COMPLETE HYDRAULIC BLOCK 100.5 030JL21361 PEDESTAL, WELD PART 100.6 030JL01308 REAR COVER 100.7 030JL41306 COVER PLATE 100.8 030JL01362 SEAL FOR BLOCK AD H9402 19.05.2015...
  • Page 36 100.9 97980 -8 SPRING WASHER 100.10 030JL01364 HYDRAULIC PIPE 100.11 030JL01366 HYDRAULIC PIPE DM. 8 100.12 982186 OIL DIPSTICK 100.13 030JL21342 RETURN LINE 100.14 980012 SUCTION FILTER 100.15 9125_1-A8_4 WASHER 100.16 9934-M8 HEXAGONAL NUT 100.17 93901-L10A-M SUPPORTS 100.18 992658 UNDER OIL MOTOR 100.19 980340 MECHANICAL PUMP 100.20 030JL21344...
  • Page 37 110.xx Hydraulic block 030JL82038 17.03.2015 110.1 232NSTL02082 PRESSURE RELIEF VALVE 110.2 030JL82039 HYDRAULIC BLOCK 110.3 980630 MAGNETIC COIL 110.4 980478 SOLENOID VALVE WITHOUT SIEVE 110.5 9MU439M10ZN HEXAGONAL NUT 110.6 232TTL42038 EMERGENCY DISCHARGE 110.7 980480 CHECK VALVE AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH...
  • Page 38 120.xx Hydraulic hose sets 120.1 035JL01"90 +OSE SET, STANDARD V1 WIT+ OVERFLOWS FOR A*OVE FLOOR USE (+YPERFLOW) 120.2 983652 HOSE, 2SC, DN6X2100, DKOL-DKOL 120.3 983655 HOSE, 2SC, DN06X3400, DKOL, DKOL 120.4 983662 HOSE, 2SC, DN06X2100, CEL, CELM12X1,5 120.5 983662.1 HOSE, 2SC, DN06X2100, CEL, CELM12X1,5 120.6 983663 HOSE, 2SC, DN06X2650, CEL, DKOL 90°...

  • Page 39: Set Up Protocol

    Set up protocol After successful set up, complete this form fully, sign it, make a copy and send to the manufacturer within a week. Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier The !y!tem ;ith !erial number ;a! !et up on (date) (company name) in (to;n, city) checked for function and safety and put into operation.
  • Page 40 14.1 Transfer protocol The system with serial number ;a! !et up on (date) at (company name) in (to;n, city) checked for function and !afety and put into operation. The follo;ing li!ted people (operator!) ;ere trained to handle the lift after it ;a! !et up by a trained a!- !embler of the manufacturer or a contract partner (!peciali!t).

  • Page 41: Safety Inspection

    Safety inspection 15.1 Single safety inspection before commissioning Copy, complete and leave in the inspection book Serial number: Test step Defective Retest Remarks or Missing □ □ □ Model plate □ □ □ Operating manual □ □ □ Load capacity details on the system □...
  • Page 42 15.2 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: Test step Defective Retest Remarks or Missing □ □ □ Model plate □ □ □ Operating manual □ □ □ Load capacity details on the system □...
  • Page 43 15.3 Exceptional safety inspection Copy, complete and leave in the inspection book Serial number: Test step Defective Retest Remarks or Missing □ □ □ Model plate □ □ □ Operating manual □ □ □ Load capacity details on the system □...
  • Page 44 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402 Downloaded from www.Manualslib.com manuals search engine...
  • Page 45 Electrical circuit diagram Object: JUMBO NT System: Customer: Circuit diagram number: JUMBO NT 03/14/001 Grounding according to local regulations Safety inspection and safety measures Before commissioning check whether the nominal The control cabinet has been produced, set up motor current matches the motor protection relay. and inspected according to recognized technol- Check all terminal points for proper connection ogy rules according to VDE0100/0113 and acci-...
  • Page 46 AD H9402 l 9.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH Downloaded from www.Manualslib.com manuals search engine...
  • Page 47 D p I i o n C E - S I o p D p I i o n C E - S I o p Coni›’ol voliase ?4¥ Option Hubb egrenzung Option Str one limiter › › z P F ohne Fo(ozelle o›handen nu mi( Folozelle o›handen ..umho NT...
  • Page 48 AD H9402 l 9.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH Downloaded from www.Manualslib.com manuals search engine...
  • Page 49 Liste de matérie 1 Stuckliste Bill of materials NUSTuCKl lz. 01. a003 Bauteilbenennung Menqe B e z e i c h n u n g Tvpen nummer I ; ofP‹’nnt Article number D e s i g n a t i a n Model nu mber SLp p I isr C a np a n e n I d e s i g n .
  • Page 50 Konformitätserklärungen, Declaration of conformity, Déclarations de confor- mité, Dichiarazione di conformità 17.1 JUMBO LIFT 3200 NT AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH Downloaded from www.Manualslib.com manuals search engine...
  • Page 51 17.2 HYMAX XX 3200 PH JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402 Downloaded from www.Manualslib.com manuals search engine...
  • Page 52 AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH Downloaded from www.Manualslib.com manuals search engine...
  • Page 53 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH 19.05.2015 AD H9402 Downloaded from www.Manualslib.com manuals search engine...
  • Page 54 AD H9402 19.05.2015 JUMBO LIFT 3200 NT - HYMAX XX 3200 PH Downloaded from www.Manualslib.com manuals search engine...
  • Page 55 Händleradresse/Telefon: Dealer address / phone: Adresse de revendeur / téléphone : Dirección/teléfono del distribuidor: Indirizzo rivenditore / telefono: 15-02 Otto Nußbaum Gmb+ & Co.KG ) Kundendien!t ) Korker Str. 2" ) D 7769" Kehl-*oder!;eier ;;;.nu!!baum-group.de ) e-Mail: !ervice@nu!!baum-group.de Service Hotline Germany: 0800 5 288 911 Service Hotline International: +49 180 5 288 911 Downloaded from www.Manualslib.com...

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Hymax xx 3200 ph

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