Download
Share
Print this page
  1. Manuals
  2. Brands
  3. EDG Manuals
  4. Furnace
  5. press2 alumini
  6. Instruction manual

EDG press2 alumini Instruction Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
Manual

Advertisement

loading
Need help?

Need help?

Do you have a question about the press2 alumini and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for EDG press2 alumini

Summary of Contents for EDG press2 alumini

  • Page 1 Manual...
  • Page 2 Furnace for conventional and pressed ceramic. Data de fabricação Número de Série Recepting The equipment is packed separately from the vacuum pump, check if you have two boxes if you have acquired the furnace and the pump. Check the general conditions of the package, if any damage is noticed contact the company immediately which will provide guidance on how to proceed.
  • Page 3 H ) A set of isothermal pins. Pic-4-item-16 I ) Three 1.5 meters N. A. T. hoses J ) Metallic clamps. (6 pieces). K ) Instruction manual. L ) Warranty deed. The vacuum pump package should include: A ) The vacuum pump B ) Rubber, floor insulating caps for fixation (4 pieces).
  • Page 4 Operation time totalizer showed in hours. Low cost muffle replacing system. Elevator with bottom entrance perfectly balanced Electronic system forced ventilation keeps the components safe. ARGÔN SISTEM system, which allows perfect cleaning and helps with the ceramic burn accentuating the colors, enhancing both the translucence and opacity. Serial communication port for check-up (technical assistance) Safety temperature devices, thermocouple, vacuum, elevator, power, piston and compressed air system.
  • Page 5 3-1) Check if your network voltage is the same as the one shown on the furnace label Pic 1 – item (1). 3-2) Install the furnace into an exclusive electrical network using 6mm wiring to a 110 volts network, or 4mm wiring to a 220 volts network. 3-3) Never connect the furnace to the same network in which other furnaces, compressors, electrical taps or any other high electricity consumption devices are already connected.
  • Page 6 Control panel 4-1) The control panel has a liquid crystal display with 4 lines by 20 columns on a blue background with yellow printing. It also has inner BACKLIGHT illumination, which allows easy identification of the programmed functions and register monitoring. 4-2) It has a touch-sensitive thin layer which facilitates the operator's job when activating its functions which are also signalized by beeping sounds.
  • Page 7 System start up - step by step 5-1) Plug the furnace into an exclusive and of good quality socket which should be correctly grounded to a copper rod and never to the electrical network neutral. Check if the network voltage is the same as the one in the equipment, which is shown on the power cable label or printed at the furnace backside.
  • Page 8 PIC. 4 5-6) Accessories for CONVENTIONAL CERAMIC burn. A) Use the spool – item (14) B) Use the rigid mat on the spool. item (15) C) Use isothermal pins for supporting the piece Item (16). PIC.4 PIC.5 5-7) Accessories for PRESSED CERAMIC burn.
  • Page 9 5-8) Move the elevator movable tray system to the front item-(13) using the front knob and place the spool item-(14) on its mortise, next take the tray back to its correct position on the base to start the equipment. Programming conventional ceramic recipes 6-1) For better explanation, we will follow practical examples for conventional and pressed ceramic recipes.
  • Page 10 6-4) After the standard ceramic recipe is read, the system returns to the monitoring screen automatically. EX- 11 6-5) To start programming a new recipe, activate the PROGRAMA key and the display will show the message TELA1, the cursor will be flashing over the field that refers to the temperature T1=600.
  • Page 11 Now type the new value for baseline time PAT2=01:00 and vacuum time VAC2=01:00 these times are programmed in five minutes. Confirm the operation using the OK key EX-7. Activate the PROGRAMA key again and a new screen TELA-3 will be shown, and the cursor will be flashing over the field T3=000.
  • Page 12 6-10) Activate the PROGRAMA key again, and a new key TELA-5 will be shown in which the cursor will be flashing over the “D” field for the SOBE function. Take the cursor to the position (5) using the left and right keys and confirm the operation using the OK key. The confirmation of this option will be shown in parentheses on the SOBE field.
  • Page 13 7-1) Start the programming reading the Standard recipe that comes from the factory (01), it will serve as reference to program the further recipes. 7-2) Activate the LER key, choose the recipe 01 typing number 1 in the REC field, or scroll through the options list using the left or right arrows.
  • Page 14 7-5) On TELA-1, with the fields empty, the cursor will be flashing over the field T1=0000. Type the new value T1=0800 following the pressed ceramic model EX-13 steps. 7-6) Activate the PROGRAMA key again and a new screen TELA-2 will be shown, and the cursor will be flashing over the field T2=000.
  • Page 15 7-8) Activate the PROGRAMA key again and a new screen TELA-4 will be shown, and the cursor will be flashing over the pre burn field PRÉQ=00:00, keep the values at ZERO and confirm it using the OK key. Next, the cursor will be flashing over the pressing field PREN=00:00, type the new value PREN=09:00 and confirm the operation using the OK key.
  • Page 16 Reading recipes 8-1) READING RECIPES FROM THE DATA BASE. Ex-27 – Opaque burn for conventional ceramic. REC-02 Ex-28 – Burn for pressed ceramic. REC-03 8-2) EX-27 - Opaque burn. Activate the LER key, choose the recipe 02 typing number 2 in the REC field, or scroll through the options list using the left or right arrows.
  • Page 17 8-5) After the standard ceramic recipe is read, the system returns to the monitoring screen automatically. EX- 31 Pressed ceramic monitoring REC-03 8-5) Después de haber leido la receta, el sistema volverá a la pantalla de monitoreo EX- Monitoreo de cerámica prensada REC-03 SAVING RECIPES 9-1) SAVING RECIPES IN THE DATA BASE.
  • Page 18 9-3) After the ceramic recipe is saved, the system returns to the monitoring screen automatically. EX- 30. System monitoring 10-1) Burn processes monitoring. This screen allows the visualization of all variables for the burn during the process. Each burn stage will be shown on the message field of the display, making it easier the operation monitoring.

  • Page 19: Auxiliary Functions

    10-3). System flaw monitoring. The equipment has several sefety devices which allow good performances, if there is any kind of defect the burn will be automatically aborted and an Errorr message will be on the display until the operator fixes the problem and releases the operation using the OK key.
  • Page 20 12-2) ARGON SISTEM:- This function performs the automatic washing of the piece at the beginning of the burn process. Use only inert and not oxidizing argon gas, it will help contrasting the colors, enhancing the translucence and opacity. EX-55. 12-3) QUICK COOLING:- This function is used to optimize the time spent between the burn processes, forcing the heat exchange so that the temperature can return as quick as possible to T1 and allowing the beginning of a new burn process EX-55.
  • Page 21 Alarms and messages. 13-1) To avoid damage to the equipment and programming mistakes, several safety devices work in the flaws prevention system. Messages and Errorr codes will be visualized on the display. 13-2) Operation messages :- All messages being performed are shwon on the field reserved for the messages on the screen.
  • Page 22 Errorr 2 – Elevator flaw. ** ELEV-SOBE ** A flaw on the elevator ascent procedure is interrupted indicates electromechanical problems. Check if there are no obstacles blocking the elevator movement. Check - OK Errorr 3 - Elevator flaw ** ELEV-DESCE ** A flaw on the elevator descent procedure is interrupted indicates electromechanical problems.
  • Page 23 ERROR - 18 - Technical access flaw ** ROT-TÉCNICA ** Message:- Access only allowed to authorized personnel. Check - OK ERROR - 19 - Operator access flaw ** SENHA ** Message:- The password does not match, type the password again. Check – OK The keyboard and its functions 15-1)The alphanumeric keyboard has 39 programming functions and burn system monitoring keys, divided in blocks, numeric, alphabetic, auxiliary functions and control.
  • Page 24 15-7) KEY - GRAVA:- Activate the GRAVA key to save into the control memory a new recipe. Choose the number, the name and activate the GRAVA key once again to confirm the operation. 15-8) SETAS :- Use the right and left arrows to scroll among the selected digits during the programming stage and also to activate the argon fields filling, cooling and auto start.
  • Page 25 15-18) KEYS ( . ) PONTO, 0,1,2,3,4,5,6,7,8,9 :- These keys allow the insertion of data for the recipes variables, activate the desired key and insert the new value. 15-19) KEYS WITH SYMBOLS:- These keys allow the insertion of personalized identification for the recipe names at the data editing and saving moments. Elevator times table.
  • Page 26 EDG Equipamentos e Controles Ltda. R. Eduardo Gobato,300 Centro Empresarial de Alta Tecnologia C.E.A.T. São Carlos, S.P. 13573-440 Brasil 55 16 33779600 edg@edg.com.br www.edg.com.br Manual...