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Table of Contents
Summary of Contents for voran EP 1000
- Page 1 Translation Operating manual De-stoning machine EP 1000...
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Page 2: Table Of Contents
Servicing intervals ............................32 SPARE PARTS DOCUMENTATION ........................33 General ............................... 33 Spare parts list – Stone removal unit EP 1000 ..................34 Spare parts list – Rotor ........................35 9.2.1 Spare parts list – Fixing set SA200 ...................... 36 9.2.2... -
Page 3: Basic Safety Principles
De-stoning machine EP 1000 1 Basic safety principles 1.1 Key to the symbols Listing of the symbols used and their significance BEFORE FIRST START INSTRUCTIONS READ Not observing this requirement can lead to serious injury or to death! WARNING OF DANGEROUS LIVE ELECTRICAL POWER SUPPLY Before any servicing or checking work is undertaken, all parts or supply lines on the machine that are marked with this sign must be switched free from live current. - Page 4 De-stoning machine EP 1000 WARNING AGAINST GENERAL DANGERS The instructions for these signs must be used without fail! Not observing this requirement can lead to serious injury or to death! INFORMATION! Helps you to make optimal use of the functionality of your machine.
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Page 5: General Safety Regulations
De-stoning machine EP 1000 1.2 General safety regulations NOTE! Ensure that the machine/line is only operated under perfect technical operational conditions and giving full account to the proper use. WARNING AGAINST GENERAL DANGERS Ensure that all possible faulty functions and risk situations are eliminated immediately and without delay before starting up! Faulty functions and risk situations are e.g.:... -
Page 6: Organisational Measures
De-stoning machine EP 1000 1.4 Organisational measures NOTE! Before starting up the machine/line the operating personnel must without fail be familiar with the Operating Manual, in particular with the safety regulations and notes. It is too late to make a start on familiarisation with these procedures when work is already being done on the machine/line. -
Page 7: Safety Requirements For The Operating State
De-stoning machine EP 1000 1.5 Safety requirements for the operating state WARNING AGAINST GENERAL DANGERS The machine/line may only be operated after all statutory safety requirements have been fulfilled. 1.5.1 Servicing/repair operation WARNING AGAINST GENERAL DANGERS Servicing and maintenance work may only be carried out when the machine / line is switched off and is secured against being switched on again (e.g.: after disconnecting the mains plug;... -
Page 8: Normal Operation
De-stoning machine EP 1000 1.5.2 Normal Operation NOTE! Avoid working methods that are not clear from a safety aspect! Make all required settings to the machine/line so that can work under reliable and safe operating conditions! The machine/line may only be operated when all safety devices and safety equipment is available and functional, such as e.g.:... -
Page 9: Safety Devices
De-stoning machine EP 1000 1.6 Safety devices The machine/line may only be used either in the course of normal operation or in servicing/repair operation when all required safety devices are used and are effective. the following safety regulations have been introduced in order to reduce the remnant risk from the machine/line to... - Page 10 De-stoning machine EP 1000 Mechanical safety devices WARNING AGAINST GENERAL DANGERS All safety equipment must be firmly installed! It must only be possible to disassemble with the use of tools! The possibility of loosening it manually is not permitted! Protective equipment may only be removed for periods of maintenance and overhauling! The...
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Page 11: Remnant Risks
De-stoning machine EP 1000 1.7 Remnant risks Reasonably foreseeable, incorrect Remnant risk Measures use/risk Not maintaining of the safety Any failure of safety devices, all Additional note on the machine/line regulations, as described in the forms of risk possible about the observation of specified... -
Page 12: Correct Use
De-stoning machine EP 1000 1.8 Correct use This machine/line is intended and constructed for the following use in full compliance with the contractual terms: INFORMATION! This machine may only be used for removing stones from core and stone fruit. Any other use of this machine/line represents an improper use of the machine/line. -
Page 13: Training Record
De-stoning machine EP 1000 1.10 Training record line/machine: Trainer: Date of training: Place of training: Training content: Participant confirmation Name of participant Signature of participant (you confirm with your signature that you have understood the training in special safety measures) -
Page 14: Technical Data
De-stoning machine EP 1000 2 Technical data 2.1 Technical data - overall machine/line Picture 2.1-1) Technical data De-stoning machine EP1000 Weight 220 kg Sound power level according to EN ISO 3746 and EN ISO 11201 LWA 114dB Electrical supply 400V 50Hz (3 Phasen + Erdung) Protection max.16 A... -
Page 15: Transportation And Setting Up Of The Machine/Line
De-stoning machine EP 1000 3 Transportation and setting up of the machine/line 3.1 Notes on transportation NOTE! - Before transporting the machine/line the motor is to be switched off and the mains connector plug must be pulled out! - The machine/line must not be tipped! - In order to avoid transportation damage assemble any available transport securing devices. -
Page 16: Notes On Installation
De-stoning machine EP 1000 3.2 Notes on installation NOTE! It has to be on a horizontal installation of the machine / unit! INFORMATION! Non-slip, waterproof footwear is recommended NOTE! There’s no separate light mounted on the unit. The licensee is responsible for adequate light based on national requirements for workplace layout! 3.3 Notes on assembly... -
Page 17: Starting Up / Re-Starting Of The Machine/Line
De-stoning machine EP 1000 4 Starting up / re-starting of the machine/line 4.1 General NOTE! The machine/line and all machine/line components must be checked by a specialist before starting up and before re-starting after significant changes. NOTE! − Before starting up and before each restart, the complete unit and all devices must be efficient cleaned. - Page 18 De-stoning machine EP 1000 4.2 Controls and settings work before first starting up/re-starting of line Check the machine/line for loose parts (e.g. forgotten tool)! Check all cable connections (clamp and plug connections) as also all pneumatic pipelines of the machine/line. Pay...
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Page 19: Checking Strap Tension
De-stoning machine EP 1000 4.3 Checking strap tension We recommend the use of a strap tension measuring device. Should you not have one of these available, the simulate the force (F) that is applied with your thumbs. Check the strap tension by reference to the depth of the impression aour thumbs make on the strap (1). The testing force (F) is to be applied at right angles to the centre of the strap. -
Page 20: Tightening The V-Strap
De-stoning machine EP 1000 4.4 Tightening the V-strap Picture 4.4-1) Checking the strap tension 1) Remove protective cover (Fig.Pos.1). 2) Loosen lock nut (Fig.Pos.2). 3) Adjust motor cradle (Fig.Pos.3) using the tightening screw (Fig.Pos.4). The motor will move up or down depending on the direction the tightening screw is turned in and the strap (Fig.Pos.5) will be tightened or slackened as a result. -
Page 21: Operation
De-stoning machine EP 1000 5 Operation 5.1 Operation of the Stone Removal Unit EP1000 Picture 5.1-1) Operation Switch on the machine at the star-delta switch (item no.2 in figure). Move the switch to Y and then after 2 – 3 seconds move the switch further to the delta mark By turning the starter in the other direction or pressing the emergency stop button, the device is switched off. -
Page 22: Ep1000 In Combination With An Elevator Sarm
De-stoning machine EP 1000 5.1.1 EP1000 in combination with an elevator SARM Picture 5.1.1-1) Operation De-stoning machine EP 1000 When using the De-stoning machine with an elevator SA200RM, the cover plate (Fig. Pos. 1) is unscrewed and replaced by the fixing set (Fig. Pos. 2). The actuator (Fig. Pos. 3) must be inserted in the safety switch (Fig. Pos. 4) so that the De-stoning machine can be switched on. -
Page 23: Changing The Screen
De-stoning machine EP 1000 5.2 Changing the screen Picture 5.2-1) Changing the screen BEFORE OPENING UNPLUG! Interrupting your work on the machine power supply and secure against accidental before reconnecting it and turning. Non compliance can mean severe personal injury. -
Page 24: Setting The Stone Removal Rotor Blades
De-stoning machine EP 1000 5.4 Setting the stone removal rotor blades Standard settings: screen / rotor blade Screen 3mm drum diameter A = 300mm / setting B = 146mm Screen 5mm drum diameter A = 310mm / setting B = 146mm Screen 8mm drum diameter A = 320mm / setting B = 146mm... -
Page 25: Electicity
De-stoning machine EP 1000 6 Electicity 6.1 Circuit diagram Picture 6.1-1) Circuit diagram Version: 136401000_M0014772F_EN400/50D - 25 / 40 - Datum: 15.01.2021... -
Page 26: List Of Materials
De-stoning machine EP 1000 6.2 List of materials Pieces Name Item number Reference. Name oft he marker VCD02 E-stop main switch 40A 120600001 -1Q1 Schneider Electric Y-Dr-Switch 120101303 -1S1 Danninger GesmbH ZB4-BS54 mushroom switch (E-stop) rt 40mm 160700005 -1S2 Schneider Electric... -
Page 27: Servicing And Repairs
De-stoning machine EP 1000 8 Servicing and Repairs 8.1 General The mechanical and electrical equipment requires regular servicing if it is to fulfil its tasks satisfactorily at all times. The general safety notes the documentation/Operating Manual must be adhered to without fail. - Page 28 De-stoning machine EP 1000 Electrical equipment such as for example: - switch and transmission devices such as e.g. mechanical limit switches - energy supply cables - any relevant operating points on location are in principle free from maintenance. They should be checked on a monthly basis, however, and should be cleaned insofar as this is necessary.
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Page 29: Lubricants Overview
8.2 Lubricants Overview Machine part Aral Castrol Lubricant type Bearings standard commercial, foodstuff compatible grease Grease INFORMATION! You can basically use any standard commercial, foodstuff compatible grease. Voran recommends " LF10 (H1)". Version: 136401000_M0014772F_EN400/50D - 29 / 40 - Datum: 15.01.2021... -
Page 30: Cleaning
PROTECTIVE GLOVES and WEAR EYE PROTECTION! Always wear protective gloves and goggles when using cleaning agents. Failure to comply may result in severe burns! NOTE! Voran prefers: BTS 3300 - DVG Active chloride foaming disinfectant concentrate for food industry Usage: Process Concentration... -
Page 31: Servicing And Repairs Reporting
De-stoning machine EP 1000 8.4 Servicing and repairs reporting Operator Street/building no. Zip code/city country Product name Date: ____________________________ time: from ____________ to____________ Fault dealt with: .................................................................................................................................................... Used spare parts Further supply Yes/no ID number Name Clearly visible faults: ....................................... -
Page 32: Servicing Intervals
De-stoning machine EP 1000 8.5 Servicing intervals Servicing interval 1 shift operation Before start of work Monthly Annual 2 shift operation Before start of work Weekly Monthly 3 shift operation NOTE! The intervals given in the servicing table are standard values for normal operating conditions. -
Page 33: Spare Parts Documentation
De-stoning machine EP 1000 9 Spare parts documentation 9.1 General Use only original spare parts. The use of other spare parts can lead to the loss of your warranty claims. Regard the recommended piece numbers as minimum piece numbers. If the spare parts are not obtained from the manufacturer, the machine/line supplier accepts no responsibility for errors of type data or for wrong or late deliveries. -
Page 34: Spare Parts List - Stone Removal Unit Ep 1000
De-stoning machine EP 1000 9.2 Spare parts list – Stone removal unit EP 1000 Picture 9.2-1) Picture with key [Spare parts list – Stone removal unit] KDEtNr Pos. number Pieces Name Flange bearing housing unit UCFC-Y207 220503504 shaft seal 40-72-7 SL NBR... -
Page 35: Spare Parts List - Rotor
De-stoning machine EP 1000 9.2.1 Spare parts list – Rotor Picture 9.2.1-1) Picture with key [Spare parts list – rotor complete] Pos. number Pieces Name KDEtNr Shaft Ø40x1512 13612105 Auger 136120002 Feather A8 x 7 x 25 DIN6885 040100609 v-belt pulley... -
Page 36: Spare Parts List - Fixing Set Sa200
De-stoning machine EP 1000 9.2.2 Spare parts list – Fixing set SA200 Picture 9.2.2-1) Picture with key [Spare parts list – Fixing set] Pos. number Pieces Name KDEtNr Cover pnael f. EP,SA 3x164x400 10030552 Star knob KU-40-M8x20 GN6336.5 800100500 Handle sleeve f. Fl 30 x 6 x 120 mm Kunstst. -
Page 37: Spare Parts List - Screens
De-stoning machine EP 1000 9.2.3 Spare parts list – Screens Picture 9.2.3-1) Picture with key [Spare parts list – screens] Pos. number Pieces Name KDEtNr Screen Ø1mm EP1000 136167001 Screen Ø1,5mm EP1000 136168001 Screen Ø2mm EP1000 136155000 Screen Ø3mm EP1000 136151001 Screen Ø5mm EP1000... -
Page 38: Pictogram
De-stoning machine EP 1000 9.2.5 Pictogram Pos. number Pieces Name KDEtNr Voran data plate-adhesive silver 889000001 Decal "Direction of rotation" 889000013 Decal “wear ear muffs” 889000047 Decal “Warning: rotating tools” 889000049 Decal "Warning: Electrical voltage" 889000052 Decal "Before opening unplug"... -
Page 39: Ce Declaration Of Conformity
De-stoning machine EP 1000 10 CE Declaration of Conformity Version: 136401000_M0014772F_EN400/50D - 39 / 40 - Datum: 15.01.2021... - Page 40 De-stoning machine EP 1000 Version: 136401000_M0014772F_EN400/50D - 40 / 40 - Datum: 15.01.2021...
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