CRYSTALCLEAR 12 GPM Maintenance Booklet

Ultraviolet steriliser with hour counter

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12 GPM ULTRAVIOLET STERILISER
WITH HOUR COUNTER
INSTALLATION & MAINTENANCE
BOOKLET
Crystal Clear Purification Systems Pty Ltd
81 Torrens Road, BROMPTON SA 5007 Australia
t: (08) 8340 4344
e: cc@crystalclearaustralia.com
w:
www.crystalclearaustralia.com
Page 1 of 15

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Summary of Contents for CRYSTALCLEAR 12 GPM

  • Page 1 12 GPM ULTRAVIOLET STERILISER WITH HOUR COUNTER INSTALLATION & MAINTENANCE BOOKLET Crystal Clear Purification Systems Pty Ltd 81 Torrens Road, BROMPTON SA 5007 Australia t: (08) 8340 4344 e: cc@crystalclearaustralia.com www.crystalclearaustralia.com Page 1 of 15...
  • Page 2 ** THIS UNIT MUST BE INSTALLED AND EARTHED BY A LICENSED PLUMBER ** WARNING To prevent risk of electric shock, make sure this system is properly earthed and protected by a safety switch. Pull the plug before servicing or replacing lamps. Keep all connections dry and off the ground.
  • Page 3: Water Quality Parameters

    Important Information The vessel is rated to 700 kpa. The unit must be installed with an Australian Standards Approved PLV (Pressure Limiting Valve). A shut off valve must be installed prior to the unit in order to turn the water off and to ensure the flow is restricted to the unit for servicing.
  • Page 4: Components Checklist

    Components Checklist Stainless Steel Vessel Quartz Sleeve 39W Lamp O-Ring (x2) Ballast (pre-installed in case) Page 4 of 15...
  • Page 5: Before You Begin

    Before You Begin Ensure that system and all components are un-damaged and complete. Please contact your distributor immediately if you are unsure. The UV system is designed to be mounted either vertically or horizontally at the point of use. Ideal installation is vertical with the lamp connector on top. This is to prevent water damage from occurring on the lamp pins and connector.
  • Page 6: System Installation

    System Installation Open box and check components. Unscrew side screws and remove front panel. Mount back panel with UV vessel to wall or stable surface ensuring there is enough room to insert/replace quartz sleeve and lamp. Unscrew end nuts. Wearing gloves, clean quartz sleeve with methylated spirits and a clean cloth (if needed).
  • Page 7 Wearing gloves, clean UV lamp with methylated spirits and a clean cloth (if needed) and carefully insert into the quartz sleeve leaving the pins exposed. Connect the female 4-pin plug from the ballast (already installed in front cover) to the pins on the lamp.
  • Page 8 Page 8 of 15...
  • Page 9: Wiring Diagram

    Wiring Diagram Page 9 of 15...
  • Page 10: System Maintenance

    System Maintenance Minerals in water will build up on the quartz sleeve and vessel. This coating must be cleaned off periodically as it reduces the amount of UV light reaching the water, therefore reducing the effectiveness and performance of the system. Depending on water quality, it is advised to clean the unit and quartz sleeve every time lamp is replaced.
  • Page 11: System Limitations

    Lamps, quartz sleeves and o-rings should be changed yearly. Lamp may still be working but light emitted may not kill bacteria as well as it should after a year. Lamp life 9,000 hours (approx. 1 year) Lamp Intensity 130 µW/cm² @ 1m Working pressure 100 psi Flow rate 12 gpm Page 11 of 15...
  • Page 12: Troubleshooting

    Troubleshooting PRESSURE DROP  Sediment pre-filter clogged o Replace filter HIGH BACTERIA COUNT  Check if quartz sleeve stained or dirty o Clean quartz sleeve  Check feed water quality o Test source water to ensure water quality still within allowable limits ...
  • Page 13: Warranty

    Warranty CRYSTAL CLEAR PURIFICATION SYSTEMS TERMS AND CONDITIONS TERMS AND CONDITIONS Any contract of sale, order, or quotation made or accepted by or on behalf of Crystal Clear Purification Systems Pty Ltd (“ Crystal Clear”) is subject to these terms and conditions of sale.
  • Page 14: Service Record

    Service Record Installation Date: ____/____/____ Next Service Due: ____/____/____ 1st Service: ____/____/____ SERVICE NOTES: Serviced By: ________________________ Lamp changed:  Yes  No Quartz sleeve condition:  OK  Cleaned  Replaced Filters changed:  Yes  Replace next service Next Service Due: ____/____/____ 2nd Service:...
  • Page 15 Notes Page 15 of 15...

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