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Discount Equipment MULTIQUIP Mikasa Series Operation Manual

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OPERATION MANUAL
SERIES
MODEL MRH601DS
VIBRATORY ROLLER
(Kubota EA330-E3-NB3-HGMS-1 DIESEL ENGINE)
Revision #1 (06/10/20)
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION MANUAL SERIES MODEL MRH601DS VIBRATORY ROLLER (Kubota EA330-E3-NB3-HGMS-1 DIESEL ENGINE) Revision #1 (06/10/20) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 3: Proposition 65 Warning

    PROPOSITION 65 WARNING PAGE 2 — MRH601DS VIBRATORY ROLLER • OPERATION MANUAL — REV. #1 (06/10/20)

  • Page 4: Table Of Contents

    TABLE OF CONTENTS MRH601DS Vibratory Roller Proposition 65 Warning ........... 2 Safety Information ..........5–10 Specifications ..........11–12 Dimensions ............13 General Information ..........14 Components ............ 15–16 Inspection ............17–19 Operation ............20–22 Maintenance ............ 23–28 Troubleshooting ..........29–31 Wiring Diagram ............

  • Page 5: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading The following table shows the potential hazards associated the entire manual. Safety precautions should be followed with the operation of this equipment. at all times when operating this equipment. Failure to read and understand the safety Symbol Safety Hazard...
  • Page 6 SAFETY INFORMATION GENERAL SAFETY NOTICE CAUTION „ This equipment should only be operated by trained and qualifi ed personnel 18 years of age and older. „ NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, „ Whenever necessary, replace nameplate, operation and hearing protection, steel-toed boots and other protective safety decals when they become diffi cult read.
  • Page 7 SAFETY INFORMATION ROLLER SAFETY „ DO NOT use worn-out hoses or couplings. Inspect daily. „ ALWAYS store equipment properly when it is not being DANGER used. Equipment should be stored in a clean, dry location „ NEVER operate the equipment in an explosive out of the reach of children and unauthorized personnel.
  • Page 8 SAFETY INFORMATION „ Store fuel in appropriate containers, in well-ventilated NOTICE areas and away from sparks and fl ames. „ NEVER run engine without an air fi lter or with a dirty air „ NEVER use fuel as a cleaning agent. fi lter.
  • Page 9 SAFETY INFORMATION ENVIRONMENTAL SAFETY/DECOMMISSIONING CAUTION „ ALWAYS disconnect the NEGATIVE battery terminal NOTICE before performing service on the equipment. Decommissioning is a controlled process used to safely „ ALWAYS keep battery cables in good working condition. retire a piece of equipment that is no longer serviceable. Repair or replace all worn cables.
  • Page 10 SAFETY INFORMATION EMISSIONS INFORMATION NOTICE The diesel engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx) contained in diesel exhaust emissions. This engine has been certifi ed to meet US EPA Evaporative emissions requirements in the installed confi guration.

  • Page 11: Specifications

    SPECIFICATIONS Table 1. Specifications (Vibratory Roller) 89.14 x 47.05 x 27.24 in Dimensions (L x H x W) (2265 x 1195 x 692 mm) Drum Diameter 13.98 in. (355 mm) Drum Width 25.59 in. (650 mm) Distance between Axes 20.47 in. (520 mm) Weight 1214.75 lbs.
  • Page 12 SPECIFICATIONS Table 2. Specifications (Engine) Engine Model Kubota EA330-E3-NB3-HGMS-1 Engine Type Diesel Maximum Output 6.2 HP (4.6 kW) Fuel Tank Capacity 5.6 quarts (5.4 liters) Starting System Electric Max. Set Speed of Rotation 2,650 PAGE 12 — MRH601DS VIBRATORY ROLLER • OPERATION MANUAL — REV. #1 (06/10/20)

  • Page 13: Dimensions

    DIMENSIONS Figure 1. MRH601DS Dimensions Table 3. MRH601DS Dimensions 52.4 in. 1330 mm. 89.2 in. 2265 mm. 47.0 in. 1195 mm. 67.1 in. 1705 mm. 27.2 in. 692 mm. 25.6 in. 650 mm. MRH601DS VIBRATORY ROLLER • OPERATION MANUAL — REV. #1 (06/10/20) — PAGE 13...

  • Page 14: General Information

    GENERAL INFORMATION The Mikasa Model MRH601DS is a powerful compacting tool capable of applying tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfilling for gas pipelines, water pipelines and cable installation work. The impact force of the MRH601DS levels and uniformly compacts voids between soil particles to increase dry density.

  • Page 15: Components

    COMPONENTS Figure 2. MRH601DS Components MRH601DS VIBRATORY ROLLER • OPERATION MANUAL — REV. #1 (06/10/20) — PAGE 15...
  • Page 16 COMPONENTS Figure 2 illustrates the location of the major components 15. Coolant Radiator Cap — Open to fill radiator with for the MRH601DS Vibration Roller. The function of each coolant. component is described below: 16. Breather Cap — Allow pressure to escape to the air 1.

  • Page 17: Inspection

    INSPECTION BEFORE STARTING ENGINE OIL CHECK Before starting the roller: 1. To check the engine oil level, place the machine on secure level ground with the engine stopped. 1. Read safety information at the beginning of manual. 2. Remove the filler dipstick from the engine oil filler hole 2.
  • Page 18 INSPECTION CHECKING THE HYDRAULIC SYSTEM ELECTROMAGNETIC CLUTCH INSPECTION 1. Check the oil level gauge (Figure 4). Oil level should 1. The clutch friction surface gets worn out gradually over be at the reference point or higher. Fill as required. the course of machine use, which results in increase in the gap.
  • Page 19 INSPECTION CHECKING WATER TANK TRAVEL LEVER THROTTLE LEVER 1. Check the water tank to see if filled. Add water if necessary. The water tank has a capacity of approximately 10 gallons (40 liters). See Figure 6. HORN BUTTON WATER TANK CAP LIGHT SWITCH WATER TANK (ON-OFF)

  • Page 20: Operation

    OPERATION 5. Open the fuel cock. CAUTION 6. Insert the key into the key switch and turn it to the DO NOT attempt to operate the roller operation position (Figure 13). The buzzer should until the Safety Information, General sound at this time. Information, and Inspection sections of this manual have been read and GLOW LAMP...
  • Page 21 OPERATION 12. If the buzzer does not stop sounding after the engine CAUTION has started, shut down engine immediately and check After test travel, shut down engine and check for any engine oil level. The buzzer also functions as engine problems including oil leakage.
  • Page 22 OPERATION STOPPING SPRINKLING 1. With the vibration switch in the off position, return the 3. Open the water cocks for the front and rear drums, to travel lever to the stop (neutral) position. Move the start sprinkling. (Figure 18). throttle lever to the stop position after making sure SPRINKLER COCK SPRINKLER COCK vibration has stopped.

  • Page 23: Maintenance

    MAINTENANCE CAUTION NOTICE Inspection and other services should always be carried These inspection intervals are for operation under out on hard and level ground with the engine shut down. normal conditions. Adjust your inspection intervals based on the number of hours the roller is in use and INSPECTION AND MAINTENANCE TABLE your particular working conditions.
  • Page 24 MAINTENANCE Table 10. Inspection (continued) ITEM CHECK FREQUENCY Traveling Lever Corollary Part Grease Every 50 hours Hydraulic Pump Lever Grease Every 50 hours Deadman Device Grease Every 50 hours Handle Stopper Grease Every 50 hours Parking Brake Grease Every 50 hours Engine Oil Change Every 100 hours...
  • Page 25 MAINTENANCE DAILY SERVICE AIR CLEANER 1. Check for leakage of fuel or oil. 1. Remove air cleaner element from the air cleaner (Figure 22). 2. Check for loose screws including tightness. See Table 7 below (tightening torque), for retightening: AIR CLEANER ELEMENT Table 7.
  • Page 26 MAINTENANCE ADDING COOLANT 1. Remove the radiator cap to see if the coolant is filled Push with a force of 98N m (10kgf). to the cap opening. 2. If the coolant has decreased due to evaporation, add TENSION BOLT distilled water. 3.
  • Page 27 MAINTENANCE NEUTRAL POSITION ADJUSTMENT BATTERY MAINTENANCE 1. If neutral position for forward and reverse travel has NOTICE been displaced, conduct the neutral adjustment. Read and understand the battery safety information in 2. The travelling lever gets lightly locked at the neutral the front of this manual before performing maintenance position.
  • Page 28 MAINTENANCE MACHINE MAINTENANCE LONG TERM STORAGE 1. At the end of each day’s operation, wash dust and 1. Conduct thorough lubrication and oil change. dirt off the machine. Clean area around drums and 2. Disconnect battery terminals and dismount battery scrapers making sure all mud is removed.

  • Page 29: Troubleshooting

    TROUBLESHOOTING Troubleshooting - Roller SYMPTOM POSSIBLE PROBLEM SOLUTION Unit does not travel. Parking brake still engaged? Release parking brake lever. Defective centrifugal clutch? Repair or replace clutch. Damaged rubber coupling and flange? Replace rubber coupling and flange. Defective travel cable and link? Repair or replace travel cable and link.
  • Page 30 TROUBLESHOOTING Troubleshooting (Engine) Symptom Possible Problem Solution No Fuel reaching injection pump? Add fuel. Check entire fuel system. Defective fuel pump? Replace fuel pump. Fuel fi lter clogged? Replace fuel fi lter and clean tank. Faulty fuel supply line? Replace or repair fuel line. Check piston, cylinder and valves.
  • Page 31 TROUBLESHOOTING Troubleshooting (Engine) - continued Symptom Possible Problem Solution Air fi lter blocked? Clean or replace air fi lter. Low engine power output and low speed, Incorrect valve clearances? Adjust valves per engine specifi cation. black exhaust smoke. Malfunction at injector? See engine manual.

  • Page 32: Wiring Diagram

    WIRING DIAGRAM Abbreviation of Colors DC12 Horn Assembly Orange : OR Black : BK Blue : B Yellow : Y White : W Red : R Sky Blue : SB Green : G Electromagnetic Clutch Harness Lamp, Horn Clutch YAZAKI(7116-2031) YAZAKI(7116-2031) CA104 AVS1.25 BK...
  • Page 33 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 34 OPERATION MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Your Local Dealer is:...

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Multiquip mrh601ds

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