CONTENT Introduction ................1 Features ..................1 Applications ................1 1. Basic User Interface ..............2 ................3 ............3 2.2 DDWx362 Series Version Description ........ 6 2.3 LED Indication and Operation Status ......... 6 2.4 Dynamic Power Sharing info: ..........7 2.5 Dimensions ..............
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Revision History : Revision Date Description Author DDWx362 2021/07/12 UL First Issue Monique SeriesPH-RW_V0.1 DDWx362 concrete base 2021/10/13 Monique SeriesPH-RW_V0.2 modified semaconnect.com...
Introduction The Power Dispenser Fast Charger is the top choice to power battery electric vehicle (BEV) and plug-in hybrid electric vehicle (PHEV). It is designed for quick charging in both public and private locations, such as retail and commercial park - ing spaces, fleet charging station, highway service area, workplace, residence, etc.
1. Basic User Interface 7" Information Screen • Charging Process • Charging Status • Alarm Left Button (home) Right Button (select) RFID Card Reader Emergency Stop Left Charging Connector Right Charging Connector *The charging connectors installed on the EVSE may vary depending on the designated application.
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Model Name DDWx362 Series 1Φ, 277 Vac (+10%, -15%) (From Cabinet Input Voltage 480 VAC, 3 Phase, (+10%, -15%) (408 ~ 528 VAC)) Input Current Rating 1Φ, 7.9 A Input Electrical Distribution 1P+N+PE Power Grid System TN/TT Frequency 50/60Hz Maximum Input 950VDC Voltage Simultaneously Input...
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Maximum Output 360kW Power Simultaneously Output 0%, 25%, 50%, 75%, 100% of Mode 360kW Voltage Accuracy ±2% Current Accuracy ±2% Maximum distance between power cabinet and dispenser Standby Power < 100W External Ethernet Communication Internal CAN Bus/ RS485 Output Protection SCP, OCP, OVP, LVP, OTP, IMD Internal Protection OTP, DC contactor detection...
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700 x 550 x 1800 mm Dimensions (WxDxH) (27.56"x21.65"x70.87") Weight (typ.) < 300 kg(661.39lb) DC output interface (The interface may be Mechanical CCS1/CCS2, CHAdeMO different depend on the connector.) Liquid: Liquid cooling Cooling Natural: Forced air Ingression Protection NEMA3R IK10 (Excluding screen and Anti-vandalism RFID module) semaconnect.com...
2.2 DDWx362 Series Version Description The DDWx362 Series are available in different versions depending on the charging connectors, below table shows the available combinations, the coresponding posi - tion of charging connectors are indicated from left to right when face to charger. For example, CCS2 CCS2...
2.4 Dynamic Power Sharing info: Dynamic Power Sharing (Four-Connector Model Only): The connector will get fully 360KW (100%) output power when other three connectors finish the charging session or only this connector is plugged in. Each connector will get 180KW (50%) output power when only two connectors are plugged in simultaneously in separate dispenser or the rest two connectors finish the charging session.
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Cable connection (TN system): *Adapted for two cabinets version Power Distrbution Box Gun2 DC power cable (1000V) Gun1 DC power cable (1000V) Power Distrbution Box output-Ethernet cable(Shielding) input-Ethernet cable(Shielding) NOTE: • The maximum DC voltage would be 950Vdc, the DC power cable be used should be able to withstand at least 1000V and required safe ampere capacity.
2.5 Dimensions Unit: mm(inch) 700(27.56") 550(21.65") 900(35.43") 2.6 Direction of Cooling Airflow Air In Air Out semaconnect.com...
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The following signs are used on the equipment and in this manual: DANGER Hazardous voltage Identifies a hazard that could result in severe injury or death through electrocution. WARNING Various Identifies a hazard that could result in severe injury or death.
3. Installation Instruction 3.1 Before Installation • Read all the instructions before using and installing this product. • Do not use this product if power cable or charging cable has any damage. • Do not use this product if the enclosure is broken, open or has other damage. •...
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• Ensure no power is connected at all time when installing and maintaining. • Use appropriate protection when connecting to main power distribution network. • Use appropriate tools for each task. CAUTION: The disconnect switch for each ungrounded conductor of AC input shall be provided by installation contractor or technician.
3.3 Unpack the charger • The product is Direct current (DC) charger, the packing design passed the pack - aging simulation test, if the packaging is damaged cause by overturning, falling or external impact during transportation, it may cause the product damage or de - fects.
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STEP 1. Please disassemble the shipping crate as follows: STEP 2. Please remove the cardboard box and the protective internal packaging as follows: semaconnect.com...
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STEP 3. Remove the 4 fixing screws. STEP 4. To use lifting eye bolts to move the EVSE, please apply 6mm (1/4 inches) di - ameter steel wire rope to the four eye bolts as following picture. (Make sure to tighten the eye bolts before lifting.) semaconnect.com...
3.4 Recommended Tools for Installation and Inspection 3.4.1 Recommended Tools and assemblies for Installation Type Description Philips Screwdriver No. 2 Hexagon Screwdriver M12,M16 8 ” (24mm) Shifting Wrench Black/15mm (0.6 ” ) Width Electrical tape 2.5mm² or AWG12, Cable x 3 (L, N, PE) With Ring terminal for M5 screw (Inner diameter >...
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Protective Earth conductor: Conductor cross section: 200mm² (400MCM) cable for TN system With ring terminal for M16 screw (Inner diameter > 16mm (0.63 ” ), Outer diameter < 40mm (1.57 ” ) ; Thick type) (Conductor cross section: 200mm² (400MCM) round rod for TT system ) * Suggest to use concrete culverts for underground cable layout due to 1000V application .
3.5 Installation Procedure 3.5.1 Build Concrete Base STEP 1. • Build 1100mm(43.31 ” ) x 750mm(29.53 ” ) x 200mm(7.87 ” ) concrete base in advance; Φ 40mm conduit for input AC cable, Φ 120mm conduit for input DC cable, Φ 40mm for communication cable (Ethernet)and 1 ” drain pipe. •...
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43.31" 32.05" 25.04" 2-Ø120 23.62" (DC Cable Conduit) 17.32" 4-M12 4-Ø12 For L Bracket Ø40 10.94" 20.39" Ø40(AC Cable Conduit) Ø40 (Ethernet Cable Conduit) ConcreteBase GROUND Drain pipe Unit:inch STEP 2. • Extend 1 phase 3 wires AC input cable from conduit of concrete base, AC ca- ble expose at least 270mm(10.63 ”...
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Method 2. Fix the cabinet with external brackets and expansion bolts. Lift the cabinet onto the concrete base, remove the cover metal sheet of the cabinet base, fix the L-shaped brackets on the cabinet base with the M12xL130 expansion screws (Material: Stainless steel), drill 4x Φ 12mm screw holes on the concrete base, secure L- shaped brackets on the concrete base by 4 pcs M12 expansion bolts.
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3.5.3 Installing Cables STEP 1. Fasten the PE cable (green with yellow) to grounding plate of cabinet; connect AC input Line cable(Brown), Neutral cable (Blue) and PE cable to terminal block. Fasten DC+ and DC- cables from power cabinet to paired busbar. Left door Right door Left Door...
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STEP 2. Connect Ethernet cable to RJ45 port of CSU. TML#4 RJ45 port STEP 3. Connect AC power cables to power distribution box, connect the Protective Earth wire (Green/Yellow) to ground point of power distribution box. Neutral should be shorted with ground point to meet TN(-S) grounding system. STEP 4.
3.6 Installation Inspection & Commissioning 3.6.1 Environmental Check Item Status Remark Ambient temperature Ambient humidity Sunshade Recommended but not required Recommended for better charging ex - Rain canopy perience and maintenance on rainy day Air circulation / Drafty Dust level Anti-vandalism measures National regulations Flood measures...
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2. RJ45 connector Robustness of Output Wirings DC power cables Coolant Level & No leakage 1 for single or left cabinet, 2 for right Dispense Cabinet ID cabinet 3.6.4 EVSE Check - Power On Item Status Remark Screen Display Network Connection Quality LED Status Indication Cooling Fans Operation EVSE Setting...
4. Operation Process 4.1 Operating Sequence • System Initialization • User Authorization • Plug in DC Charging Connector • Preparing for Charging • In Charging • Charging Terminated • Status Messages 4.2 Operating Procedure 4.2.1 System Initialization • When the charger is powered on, it start with the “ Charging Station ” Initializing page.
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Unit and currency if billing function is enabled • Ethernet Backend Status Connection Dis-Connection • Wi-Fi Status Connection Dis-Connection • 3G/4G Status Connection Dis-Connection • OCPP Backend Status Home page Connection Dis-Connection 4.2.2 User Authorization • After the system is initialized the screen will stay at Home page as below illus - trated.
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User authorizing User authorized. Authorization failed 4.2.3 Plug in Charging Connector • After authorization the screen will ask the user to plug the charging connector into the EV charging inlet as below illustrated. • Take the Charging connector from the charging cable holder and plug the con - nector into EV charging inlet.
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4.2.4 Prepare for Charging • After authorization and plug-in process, the charger will start communicating with the vehicle and the screen will show the Preparing page as below illustrated. Information of Selected Charging Connector Connector Select Button Press right button to select the char - ger connector that the user would like to use.
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• To start charging, load the charging information. When the battery has been fully charged or reaches the limit of the setting it will stop charging automatically and go to the next process. Press right button to select the charger connector that the user would like to stop.
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4.2.6 Charging Terminated • After charging is terminated the charger system will show the Charging Summary page as below illustrated and the charging connector will au - tomatically unlock. • Unplug the charging connector from charging inlet of the EV and return the charging connector to charging cable holder.
• Please follow the instruction in the table when errors occur during the charging process. • • If an emergency occurs push the Emergency Stop Button to stop charging immediately. 4.4 Status Codes (V0.37) Status Code Description 011001 CHAdeMO output fuse blew 011002 CCS output fuse blew 011003...
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Status Code Description 012214 System L3 input drop 012215 System AC output OVP 012216 System AC L1 output OCP 012217 System CHAdeMO output OVP 012218 System CHAdeMO output OCP 012219 System CCS output OVP 012220 System CCS output OCP 012221 System GB output OVP 012222 System GB output OCP...
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Status Code Description 012246 Aux. power module communication fail 012247 Relay control boaed/smart box communication fail 012248 CCS module communication fail 012249 CHAdeMO module communication fail 012250 GBT module communication fail 012251 Emergency stop 012252 Door open 012253 System fan decay 012254 Fail to create share memory 012255...
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Status Code Description 012278 PSU Ffc Side ShutDown 012279 NO PSU Resource 012280 Self test Failed due to communication of Relayboard failure 012281 Self test Failed due to communication of Fanboard failure 012282 Self test Failed due to communication of Primary failure 012283 Self test Failed due to communication of Chademoboard failure 012284...
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Status Code Description 012310 Psu Bus Over Voltage 012311 Psu Bus Voltage Abnormal 012312 Psu Bus Under Voltage 012313 Psu Input Phase Loss 012314 Psu Fan Full Speed 012315 Psu Temperature Power Limit 012316 Psu Ac Power Limit 012317 Psu Dcdc Eeprom Fault 012318 Psu Pfc Eeprom Fault 012319...
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Status Code Description 013612 Relay control module fimrware update fail 013613 LCM module fimrware update fail 013614 Bluetooth module fimrware update fail 013615 WiFi module fimrware update fail 013616 3G/4G module fimrware update fail 013617 SMR fimrware update fail 013618 RFID module fimrware update fail 013619 configured by USB flash drive...
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Status Code Description 023712 CHAdeMO: shift position 023713 CHAdeMO: battery other fault 023714 CHAdeMO: charging system error 023715 CHAdeMO: ev normal stop 023716 CHAdeMO: connector temperature sensor broken 023717 CHAdeMO: connector lock fail 023718 CHAdeMO: d1 on no receive 023719 CHAdeMO: bms k to j on timeout 023720 CHAdeMO: bms charge allow timeout...
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Status Code Description 023978 023979 EV full charging 023980 ERROR_CODE_CHADEMO_BMS_CHARGE_ALLOW_ERROR ERROR_CODE_CHADEMO_OUTPUT_VOLTAGE_MORE_THAN_10_ 023981 PERCENT 023982 ERROR_CODE_CHADEMO_ADC_LESS_THAN_10V 023983 STOP by EV with unknow reason 033900 disconnected from backend through Ethernet 033901 disconnected from backend through WiFi 033902 disconnected from backend through 3G/4G 033903 Remote start charging by backend 033904...
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Status Code Description 041036 Rotary switch fault 042200 System L1 input OVP 042201 System L2 input OVP 042202 System L3 input OVP 042203 System L1 input UVP 042204 System L2 input UVP 042205 System L3 input UVP 042206 PSU L1 input OVP 042207 PSU L2 input OVP 042208...
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Status Code Description 042247 Relay control boaed/smart box communication fail 042251 Emergency stop 042252 Door open 042253 System fan decay 042254 Fail to create share memory 042255 CSU initialization failed 042257 MCU self-test Fault 042258 Relay self-test Fault 042262 System AC L1 output Circuit Short 042263 PSU Duplicate ID 042264...
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Status Code Description 042286 Self test Failed due to communication of PSU failure 042287 Self test Failed due to Model name is none match 042291 Self test Failed due to communication of GBTboard failure 042292 Self test Failed due to communication of AC failure 042293 Self test Failed due to communication of Ledboard failure 042294...
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Status Code Description 043612 Relay control module fimrware update fail 043614 Bluetooth module fimrware update fail 043615 WiFi module fimrware update fail 043616 3G/4G module fimrware update fail 043617 SMR fimrware update fail 043618 RFID module fimrware update fail 043619 configured by USB flash drive 043620 configured by backend...
5. Maintenance 5.1 General Maintenance • Please ensure proper air ventilation surrounding the EVSE units. Do not block the air inlet and outlet grille to allow proper heat dissipation of the EVSE units. Fail - ure to follow the precaution may lead to overheating of the units. CAUTION : Make sure all maintenance process do follow safety regula - tion and local electrical code.
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• Turn off power distribution cabinet to the Power Dispenser before any mainte - nance work to ensure it is separated from the supply of AC mains. Failure to do so may cause physical injury or damage to the electrical system and charging unit.
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• Pump must not be operated without coolant ; level of coolant should be keep in 100mm(3.94 ” )~150mm(5.91 ” ). Note: Considering the different environmental conditions, we recommend the minimum height greater than 130mm. • The air will be concentrated in cooling system if the charger is not used for a pe - riod.
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Cable: • Visual inspection for defects or damage. • Check the charging cable for secure fastening. • Clean the charging cable with a wet cotton towel. Cooling Unit: • Visual inspection for defects or damage. • Check the cooling unit for secure fastening. B.
5.2 Replacement Kits and Accessories The DC EVSE offers the following replacement kits and accessories. Replacement Kit List 7-inch LCD RFID reader CCS/CHAdeMO 200Amp (or above) DC charging connector & 4M (or above) charging cable, depending on the connector that shipped Charging Cable Holder Emergency Stop Button MW Aux.
6. Limited Product Warranty • The product body is made of metal welding and surface painting. When the prod - uct placed in a natural environment, different environmental factors will make the surface appear slight rust possibly during warranty period (E.g., acid deposition), it does not affect the charger function.
equivalent to the original product. • Any remedy hardware product will be warranted for the remainder of the original warranty period or 90 days from delivery to the customer, whichever is longer. • In order to receive the remedy set for above, you must contact Supplier during the warranty period and provide the model number, series number, proof of pur - chase, and date of purchase.
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