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sunsation SUN 3000 Installation Manual

Retractable awning
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installationguide
INSTALL
SUN 3000 • 5000 • 8000
RETRACTABLE AWNING

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Summary of Contents for sunsation SUN 3000

  • Page 1 INSTALL SUN 3000 • 5000 • 8000 RETRACTABLE AWNING...

  • Page 2: Table Of Contents

    Sunsation Instructions Manual Table of contents Tools needed ..............3 Mounting & installation ..........4-8 Pitch adjustments ............9-10 Arm alignment ..............11 Replace gearbox (Somfy Motor) ........12 Component specifications ..........13 Wide awning options ..........14-15 Wiring ................16-17 Set the awning limit ........... 18-19 Support brace .............

  • Page 3: Tools Needed

    Sunsation Instructions Manual Tools needed for assembly and installation Drill Level Tape Measure Step-ladder Stud finder Pencil/Marker Rope line and rope Phillips screwdriver line level 5/8" Masonry bit Metric allen wrench Adjustable Wrench 9/16” sockets (for brick and concrete), or 1/4" high-speed bit...

  • Page 4: Mounting & Installation

    Sunsation Instructions Manual Projection Approx Total Rope line Incline Height 3’ 3” 10" 7' 10" Bracket Approximate 5’ 15" 8' 3" Incline 5’ 9” 18" 8' 6" Total 6’ 6” 20" 8' 8" height 7’ Min. 8’ 2” 24" clearance Rope line 9’...
  • Page 5 Sunsation Instructions Manual 5’ Project Surface Preparation Awning arms aren't aligned when its rolled up Proper location of the brackets is the most important aspect of the awning mounting. They must be fastened to studs, joists, headers or other major structural members. Even a moderate wind exerts great force on the awning and mounting brackets.
  • Page 6 Sunsation Instructions Manual Mounting the Brackets Position the bracket on the wall (or on the shim), and mark the top and bottom holes. Remove the bracket and drill the top hole through the siding block or shim (if appropriate) and about 3-1/2” into the stud or joist. Using a 1/4” drill bit. This will prevent the framing from splitting while installing the lag screws.
  • Page 7 Sunsation Instructions Manual Bracket Positioning Awning arms aren't aligned when its rolled up Rope line For proper alignment, pull a rope line on the wall to other side where the other bracket will be placed, and use a rope line level to make sure it is 100% straight...
  • Page 8 Deck Deck 7’ Min. clearance Projection Projection Deck Projection Sunsation Instructions Manual 15” 15” 15” Adding the Awning Hood 5’ Projection 5’ Projection 5’ Projection Note: While Somfy motors are designed for outdoor usage, they are NOT waterproof. An awning with a motor requires a hood to protect the motor from water damage.

  • Page 9: Pitch Adjustments

    Sunsation Instructions Manual Pitch adjustment (Arm control) After the awning has been installed, making sure all bolts have been tightened and packing materials removed, extend the awning to its full projection. The folding arms will still be slightly angled. Hold the arm of the awning with one hand or shoulder to remove pressure while doing the adjustment with the other hand.
  • Page 10 Sunsation Instructions Manual Large Awnings Pitch adjustment SUN 4000 Series 1. Use the open-end wrench (23 mm) to release the side bolt (Picture 1), Do NOT unscrew bolts completely. 2. You'll need to operate with both screws. Use Allen key (6 mm), screw in one and screw out the other (Picture 2).

  • Page 11: Arm Alignment

    (this is only if the fabric was sewn at Sunsation, otherwise you will need to adjust the arms, which is usually not recommended). Awning arms aren't aligned when its rolled up...

  • Page 12: Replace Gearbox (Somfy Motor)

    Sunsation Instructions Manual How To Replace a Sunsation Awning Gearbox (or Upgrade To a Somfy Motor) Retract the awning and Remove the two screws Loosen the bolt securing Remove the 1442 bracket secure it to the square bar securing the 1442 bracket the 1442 bracket to the from the square bar.

  • Page 13: Component Specifications

    SUN 3000 / 3000 C / 3000 X / 5000 Component Specifications Increase the value and extend the life of your Roller support comes awning fabric with a standard with all protective hood cover that models 18’ or wider protects against wind, rain, to ensure superior hail, and other debris.

  • Page 14: Wide Awning Options

    Sunsation Instructions Manual Wide Awnings Split Option Two fabrics Approx. 1" gap One motor and/or manual gear Two roller tubes Fabrics on awnings that are greater than 24' wide might sag and cause damage to the fabric and/or structure of the awning.
  • Page 15 Sunsation Instructions Manual Splice Kit Option Entering an elevator or shallow staircase with a long awning is not always possible. The awning may be provided (requested by the customer) in two pieces and will need to be assembled at installation location.
  • Page 16 Sunsation Instructions Manual Standard CMO motor wiring Motor Motor Green - Ground Junction box Green - Ground White - Neutral Junction box White - Neutral Black to Brown - (White) Push-button Black to Brown - (White) Push-button Red - (Yellow) Push-button...

  • Page 17: Wiring

    Sunsation Instructions Manual Universal RTS receiver wiring The Universal Receiver should be mounted as close to the motor as possible. If mounted outside, ensure that the connections are facing down to avoid rain seepage. Avoid mounting the control against any metallic surface, as this may affect radio reception.

  • Page 18: Set The Awning Limit

    Before begin using the awning, the IN and OUT limits need to be set. Failure to set the limits may cause damage to the awning or personal injury. Every complete awning with fabric, the limits are being set before it leaves the Sunsation facility. Awnings purchased without fabric cannot be set at the Sunsation facility and MUST be done after inserting the fabric.
  • Page 19 Sunsation Instructions Manual Set the awning limit remotely Sunea RTS CMO motors can be set with the Telis remote control. For videos and Troubleshooting, go to www.sunsationawning.com/support/ STEP 1 STEP 2 Check the direction of operation. Initiate programming by Press and hold the...

  • Page 20: Support Brace

    Sunsation Instructions Manual Support brace A1 Top end of pole brace secured to bottom slot channel of existing front linear aluminum extruded channel. A2 Lower end secured to a existing rail or wall. B1 Top end of pole brace secured to rear slot channel of existing canopy front linear aluminum extruded channel.
  • Page 21 Attach to Tools normally required: Level, Hacksaw or Plumber’s Pipe Cutter, Screwdriver, release pin. (see A1 or B1 on diagram 5) Sunsation Instructions Manual Power Drill & Concrete Bits (for concrete applications). Step 4...

  • Page 22: Part Numbers

    Sunsation Instructions Manual SUN 3000 Replacement Parts EOI378 TA1/9 EB1442P ALRT EOI178 CU16 144501 1442 BOEY - BOSY - BOFY TAC40 EC40 1441V EI12304EX PU39 EB39P TAC40A EOI378 EC4003 ALRT EOI178 CU16 056504EX PLA10335 TA1/9 EI12304EXR EI12304EXL 1442 144501 EBMONO40...
  • Page 23 Sunsation Instructions Manual SUN 3000 C Replacement Parts EOI378 ALRT TA1/9 EOI178 1442 EC4003 0531 EB1442P EI12304EXR NTPLA10233M WH053402 CU16 TAC40A 0519/14 BOEB - BOSB - BOFB..DC EI12304EXL EB39 PU39 EOI378 TAC40A EC4003 ALRT EOI178 CU16 EI12304EXR EI12304EXL 056504EX TA1/9...
  • Page 24 Sunsation Instructions Manual SUN 3000 X Replacement Parts EOI378 TA1/16 ALRT EOI178 CU02 0600-1 DI11 0601 0602 EC40 TAC40 0600-2 BIMFADC EI5202A EB39P PU39 TAC40A EOI378 EC4003 ALRT EOI178 CU02 TA1/16 0601 EI5202A 0602 0600-1 - Right 144501 EBMONO40 0600-2 - Left...
  • Page 25 Sunsation Instructions Manual SUN 5000 Replacement Parts Motor EO278PC ALRT CU20 BMXVTDC LY130 TAC50 EI5000 5005 PU5000 5001 EB5000 5002 EC50 5001 TAC50 EOI378 EO278PC EC50 ALRT CU20 EI5000 5002 LY130 EB5000 PU5000 5005 MITJ MI MIBR MIWH Pantone 1375 C...
  • Page 26 Sunsation Instructions Manual Sun 8000 Window Awnings Replacement Parts AE200 SAIEX CU09E SU16A TA1/3RG EOI378 EOI178 ALRT ES10002 PS02 ES32 EB46P PU46 CU06 EOI178 TA1/3RG EOI378 SU16A ALRT CU09E ES32 ES10002 PS02 EB46P PU46 MITJ MI MIBR MIWH Pantone 1375 C...

  • Page 27: Taking Care Of The Awning

    Sunsation Instructions Manual Taking care of the awning system This product will provide many years of satisfactory service if cared for properly. Routine care is quite simple but certain recommended prefectures should be followed. • Your awning should be in the retracted position when you’re not on the premises. The awning should not be extended during high winds, or rain storms.

  • Page 28: Warranty

    SUNSATION™ warranty does not cover expenses related to labor, assembly, installation and transportation. The SUNSATION™ Awning series are covered with a manufacturers limited warranty for a period of 5 years from the original date of purchase to the initial purchaser from an authorized dealer.

This manual is also suitable for:

Sun 5000Sun 8000

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