Aiolos HybriCool Flat-V Installation & Operation Manual

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HYBRICOOL FLAT-V

Installation Operation Manual

HFVIOM180722.001

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Page 1 HYBRICOOL FLAT-V Installation Operation Manual HFVIOM180722.001...
Page 2: Table Of Contents
HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL Index FOREWORD ............................. 4 HYBRICOOL FLAT-V BASIC EQUIPMENTS ....................5 HYBRICOOL FLAT-V AIR CONDITIONING UNIT TECHNICAL SPECIFICATIONS .......... 6 SECURİTY PRECAUTIONS ......................... 7 1.1. General ............................ 7 1.2. Applications ..........................7 1.3. Warning Labels ........................7 Transportation and Lifting Directives ....................
Page 3 INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V 5.13. Sensors ..........................17 5.14. Control System ........................18 5.14.1. Operation Scenarios ......................18 5.14.2. Controller ........................... 20 5.14.2.1. Controller Specifications ....................20 5.14.2.1.1. General ........................20 5.14.2.1.2. Universal Inputs ......................20 5.14.2.1.3. Flexible I/O Points...................... 21 5.14.2.1.4.
Page 4 HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL 7.16. Mechanical Cleaning......................29 7.17. Wiring ..........................29 7.18. Compressor, Evaporator and Condenser ................29 TAKING AIR CONDITIONING UNIT OFF ..................30 8.1. Turning Unit Off ........................30 8.2. Disassembling the Unit ......................30 8.3.
Page 5: Foreword
100% fresh air in the area, where it is used. It is also possible to use HybriCool Flat-V unit by adding chilled water coil (CWC) and / or hot water coil (HWC) in areas, where a central cooling and / or hot water supply are provided.
Page 6: Hybricool Flat-V Basic Equipments
HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V BASIC EQUIPMENTS Exhaust Air Return Air Supply Air Fresh Air Part Number Description Fresh Air G2 (ISO Coarse) Filter F7 (ePM ) Compact Filter Return Air G2 (ISO Coarse) Filter Preheater Heat Exchanger...
Page 7: Hybricool Flat-V Air Conditioning Unit Technical Specifications
AiolosAir A.Ş. reserves the right all the values in the table to make a change without information. Technical specifications of HybriCool Flat-V unit can vary according to usage conditions. Please confirm the specifications of the product you have ordered from AiolosAir A.Ş.
Page 8: Securi̇ty Precautions
Any changes in the design and / or assembly of HybriCool Flat-V air Rotating Components conditioning unit without giving an information to...
Page 9: Transportation And Lifting Directives
2. Transportation and Lifting Directives 2.1. General Transportation and lifting of the HybriCool Flat-V air conditioning unit must always be carried out in accordance with the instructions below. Failure to Lifting and carrying by forklift follow these instructions may cause irreparable Units are shipped to the field in one piece.
Page 10: Carrying And Lifting
3.1. General Slip the carrying rope through the wooden pallet, The Area, where HybriCool Flat-V unit is going which is under the unit and connect rope to crane, to be mounted, has been considered as an then lift it up. Take the necessary precautions to indoor, so the floor should carry the weight of avoid damages on unit.
Page 11: Mounting Steps
INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V • Do not use device, if power plug or power cable site environment and protective packaging should not be removed until units are installed. is damaged. • If unit’s filters are waiting outside for a long...
Page 12 HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL Plenum Box Installation Apply gasket to the connection surfaces to prevent air leakage. Place plenum box onto the unit. Use six pieces of M6x20 socket head cap screws for fixing plenum box to unit.
Page 13: Exploded View
INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V Connection with Power Supply Make sure all other connections and mountings are correctly and safely done. 5-meter-long power cable is already placed inside the unit. Take the power cable of unit and plug it in to the nearest 230V 50Hz power supply.
Page 14: Commissioning Checklist
HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL 4. COMMISSIONING CHECKLIST 4.1. Checklist General information about the planning required for commissioning the air conditioning unit is given in the table below. Details about each part of this table will be given on the following pages.
Page 15 INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V Grounding Correct automation connection Correct rotating direction Compressor Damage Leakage Correct automation connection Proper gas charge pressure and control Condenser Damage Leakage Correct assembly Evaporatör Damage Leakage Correct assembly Control Panel Correct automation connection...
Page 16: Comissioning And Operation Instructions
HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL overflowing. In drainage dimensions, the static pressure in the area where the drainage will be 5. COMISSIONING AND applied should be taken into account. AIOLOSAIR IS OPERATION INSTRUCTIONS NOT RESPONSIBLE FOR FAILURES CAUSED BY WRONG DRAINAGE USAGE.
Page 17: Air Damper
INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V U-shaped negative pressure drainage application Water supply from left side, electrical cable from right side as standard P [Pa]: It is the maximum pressure in the cooling coil. H1 and H2 are calculated by the following formulas: 5.7.
Page 18: Cooling Coil
HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL Check if the electric heater is properly with proper drainage and pipe grounded in accordance with local connection. instructions. Attention: When switched into winter The electric heater should only be operation, the remaining water in the...
Page 19 If there are more than one Scenarios compressor, both starts working. If system with HybriCool Flat-V air conditioning units work at two compressors reaches the set value, (ex. maximum capacity in accordance with the 24°C), the first compressor stops working.
Page 20 HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL controlled proportionally, according to required decreases in winter. With the help of temperature and humidity values. temperature sensors on the condenser, the freezing can be sensed, and the system works Electric Heater Operation System for 15 minutes on defrost mode (ice melting).
Page 21 INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V The air flow remains constant without any RJ45 Ethernet Ethernet 10/100 Base-T, BACnet IP Connection slave, IP, TCP, UDP, HTTP, Sedona Sox effect from the pressure changes on the system support with the help of self-controlled EC fans and the...
Page 22 HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL infrastructure as standard. Also, beside easy 5.14.2.1.3. Flexible I/O connection to RS485 RTU, Belimo MP-Bus and Points DALI systems, connection via WIFI is provided. All flex I/O points can be configured as Besides having an aesthetic frame with a...
Page 23 INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V Interface 1 Compressor situation and failure alarm Min. Limit and max. Limit failure alarms of high-pressure switch (YBA). Min. Limit and max. Limit failure alarms of low-pressure switch (ABA). YBA transmitter min limit 5 min...
Page 24 HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL 5.14.3.2. Wiring Schema 5.14.3.3. Model Selection Port 1 Modbus WIFI Slave/Master Special Port 2 Special Port 2 Modbus Modbus module Master module Master ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Port 3 DALI ✓...
Page 25 INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V 6. MAINTENANCE CHECKLIST 6.1. Checkpoints and Recommended Maintenance Intervals Checklist General information about the planning required for the inspection and maintenance of the air conditioning unit is given in the checklist below. On the following pages, more detailed explanations will be made about each section in this list.
Page 26 HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL Connection and operation Tightness Solenoid Valve Connection Operation control Control Panel Wiring and connection control Software and update check Sensors Detection control Connection control Electric Panel Grounding control Electrical leakage control Connection control...
Page 27 Clean 7.2. Storage the outer air intake section thoroughly and HybriCool Flat-V air conditioning units must be repair any damage you may detect, as stored and installed in closed areas. These specified in the section "7.3 Body".
Page 28 HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL contaminated filter can be measured through EN ISO 16890 – Average 779:2012 efficiency range according the system with the aid of a differential to the real test results pressure sensor. Instructions Filter Class maintenance of special filters are available on...
Page 29 HybriCool Flat-V Air Conditioning unit has Clean the condensation pan siphon and verify voltage protection equipment inside the that it is working properly.
Page 30 HYBRICOOL FLAT-V INSTALLATION AND OPERATION MANUAL Before starting any cleaning procedure, HVAC components). After flushing, clean system cleaning technicians should visually condensate collectors and drainpipes. Make inspect the unit to determine if there are any sure that a properly working drain system is in place before starting the wash operations.
Page 31 INSTALLATION AND OPERATION MANUAL HYBRICOOL FLAT-V For the maintenance of this combination, first Filters must be disposed of in accordance with cut the electrical connection. Since these units the relevant regulations. work with gas, make sure there is no leakage.

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