1. Manuals
  2. Brands
  3. GSI Group Manuals
  4. Tools
  5. PNEG-1049
  6. Assembly and operation manual

GSI Group PNEG-1049 Assembly And Operation Manual

10"-12" commercial bin sweep augers
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
10"-12" Commercial Bin
Sweep Augers
Assembly and Operation Manual
PNEG-1049
Version: 4.0
Date: 03-28-18
PNEG-1049

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PNEG-1049 and is the answer not in the manual?

Questions and answers

Related Manuals for GSI Group PNEG-1049

Summary of Contents for GSI Group PNEG-1049

  • Page 1 10"-12" Commercial Bin Sweep Augers Assembly and Operation Manual PNEG-1049 Version: 4.0 Date: 03-28-18 PNEG-1049...
  • Page 2 Personnel operating or working around this equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty. PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 3: Table Of Contents

    Flight and Shield Joint without Sweep Support Skid ................50 Intermediate Flight and Shield Bundles ....................51 Flight and Shield Joint with Sweep Support Skid ................52 Flight and Shield to Segmented Wheel ....................53 Chapter 9 Warranty ..............................55 PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 4: Chapter 1 Introduction

    A sweep left in a bin during these operations may be severely damaged. The GSI Group will not be responsible for such damages. NOTE: The only way to prevent damage to the bin sweep, bin floor and wells is to completely remove the bin sweep from the bin.

  • Page 5: Chapter 2 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-3 PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 6: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 7: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 8 Do not walk or stand under hoisted equipment. • Always use sturdy and stable supports when needed for installation. Not following these safety precautions creates the risk of falling equipment, which could crush personnel and cause serious injury or death. ST-0047-1 PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 9 Be aware of pinch points, which can trap or catch objects and cause injury. • Be sure all equipment is locked in position before operating. • Always lock out all power sources to the equipment when unloading is finished. ST-0051-1 PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 10: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 11: Chapter 3 Safety Decals

    Do not operate with guard removed. Disconnect and lockout power before servicing. GSI Group Inc. 217-226-4421 DC-995 DC-995 Located outside belt guard GSI Group 217-226-4421 DC-1512 Located on drive and on belt guard PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 12 NOTE: If the Safety Sign cannot be easily read for any reason or has been painted over, replace it immediately. Additional Safety Signs may be obtained free of charge from your dealer, distributor or ordered from the factory. Order SAFETY SIGN NO. DC-1395 PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 13 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. GSI GROUP, INC. 217-226-4421 DC-GBC-1A PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 14: Chapter 4 Assembly

    2. Remove the two (2) 3/4" x 1-1/4" grade 8 hex bolts and nuts that attach the belt guard mounting strap to the motor mount frame assembly. These nuts will be reused in the Step 3 on Page (See Figure 4B.) Figure 4B Remove Hardware PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 15 (16) flat washers and eight (8) nylock nuts. DO NOT TIGHTEN the nuts at this time. They will need adjustment when the motor is installed. (See Figure 4D.) Figure 4D Attach Motor Rod and Top Motor Strap PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 16 8 hex bolts and stover nuts. The discharge flight is distinguished by the absence of flight ribbon at one end. This end gets attached to the drive assembly. (See Figure 4F.) Figure 4F Discharge Flight to Drive PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 17 Choose the configuration for the bin diameter to ensure that the(se) carrier wheel assembly(s) do not interfere with the existing well positions. Damage to the bin sweep and unload well or well grate could result from an incorrect configuration of flight and back shield sections. PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 18 (2) 5/8" x 4" grade 8 hex bolts and stover nuts. (See Figure 4H.) Figure 4H Connecting Shaft to Flight 9. Place the bearing stand assembly onto the connecting shaft. (See Figure 4I.) Figure 4I Bearing on Connecting Shaft PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 19 Figure 4K. NOTE: 3/8" Nylock nut and 3/8" flange nut are used for adjusting the sweep support skid with the bearing stand assembly. Figure 4K Sweep Support Skid to Bearing Stand Assembly PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 20 14. Attach the matching section of back shield to the bearing stand assembly and the previous section of back shield with two (2) 3/8" x 3" carriage bolts, flat washers and nylock nuts. (See Figure 4M.) Figure 4M Shield to Shield through Bearing PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 21 18. Join the segmented wheel bracket to the reduction wheel drive with two (2) 1/2" x 4-1/2" grade 5 bolts, flat washers and nylock nuts. (See Figure 4O.) Figure 4O Segmented Wheel Bracket to Reduction Wheel Drive PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 22 (4) flat washers and two (2) nylock nuts. Attach the input shaft of the reduction wheel drive to the final flight with two (2) 5/8" x 4" grade 8 bolts and stover nuts. (See Figure 4Q.) Figure 4Q Mounting Bracket Assembly to Shield PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 23 Figure 4R Hub Assembly to Reduction Wheel Drive 22. Bolt the segmented rubber wheel to the segmented wheel hub assembly with four (4) 1/2" nylock nuts. (See Figure 4S.) Figure 4S Wheel to Enclosed Chain Drive PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 24 (2) 3/8" x 3" carriage bolts and nylock nuts. DO NOT TIGHTEN the nuts at this time. They will need adjustment when the motor is installed. (See Figure 4T.) Figure 4T Motor Clips to Motor Rod PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 25 28. Remove the two (2) 5/16" x 3/4" hex bolts and nylock nuts from the front of the belt guard. This will allow access to the sheave and belts. (See Figure 4V.) Figure 4V Remove Belt Guard Hardware PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 26 32. Adjust the position of the motor clips, motor sheave and the aluminum enclosed drive sheave to achieve proper alignment. Tighten all set screws. 33. Place the two (2) belts over the sheaves. (See Figure 4X.) Figure 4X Belts to Sheave PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 27 3/4" electrical clamp. Leave a small loop of electrical cord between the clamp and the electrical junction box on the outside of the motor. Tighten the clamp to secure the cord. (See Figure 4Z.) Figure 4Z Electrical Cable Clamp PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 28: Chapter 5 Electrical Motor Drive Selection

    Motor sheave for the bin sweep when used with a 10" unloading system: 5" O.D. motor sheave, results in speed of 250 RPM. Motor sheave for the bin sweep when used with a 12" unloading system: 6" O.D. motor sheave, results in speed of 290 RPM. PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 29: Chapter 6 Operation

    (See Figure 6A.) Figure 6A 2. Bridged grain can easily break loose and bury a person, suffocating them. DO NOT enter a bin with bridged grain. (See Figure 6B.) Figure 6B PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 30 FIRST. This situation could result in structural damage to the grain bin. 9. Always close the well gates and allow the unload auger to clean out before stopping the unload auger. PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 31 12. Always close the well gates and allow the unload auger to clean out before stopping the unload auger. 13. When the grain flow stops from the center well and inside intermediate wells, close the center well and intermediate well gates. The remaining grain should look like Figure 6D. Figure 6D PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 32 The center well gate must be FULLY open during the bin sweep operation. 17. Assemble the bin sweep and place the pivot onto the center well pivot tube. See installation Step 5 on Page PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 33 Follow proper safety procedures before entering the bin to adjust the carrier wheel assembly. DO NOT enter a grain bin unless all power driven equipment has been shut down and locked out. PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 34 After the bin has been swept with two (2) sections more the process can be repeated until the bin is completely empty. Figure 6H Figure 6I PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 35 (See Figure 6K below and Figure 6L on Page 36.) Cleaned area Remaining grain Bin wall Bin sweep Bin wells Figure 6K PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 36 31. Make sure everyone is outside of the bin and clear of the equipment. 32. Start the unload auger and then the bin sweep. Shortly, the swept pile will have been removed by the bin sweep. PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 37 A sweep left in a bin during these operations may be severely damaged. The GSI Group will not be responsible for such damages. NOTE: The only way to prevent damage to the bin sweep, bin floor and wells is to completely remove the bin sweep from the bin.

  • Page 38: Chapter 7 Maintenance

    Use grade commercially available for automotive differentials. Extra pressure additives may be of value in severe applications. Do NOT add more oil than is recommended. Additional oil may damage the seals or be forced out through the vented fill plug. PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 39: Storage

    A sweep left in a bin during these operations may be severely damaged. The GSI Group will not be responsible for such damages. NOTE: The only way to prevent damage to the bin sweep, bin floor and wells is to completely remove the bin sweep from the bin.
  • Page 40 NOTES PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 41: Chapter 8 Parts List

    8. Intermediate Flight and Shield Bundles - (See Page 51.) 9. Flight and Shield Joint with Sweep Support Skid - (See Page 52.) 10. Flight and Shield to Segmented Wheel - (See Page 53.) PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 42: Motor Rods To Drive

    8. Parts List Motor Rods to Drive PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 43 3/8"-16 x 3" Carriage Bolt Zinc Grade 5 S-8320 7/16" Flat Washer Zinc S-3886 7/16"-14 x 1-1/4" HHCS Zinc Grade 5 S-8234 7/16"-14 Nylock Nut Zinc Grade 2 CH-1829 3/4" Clamp, Non-metallic Cable, 2 Screw PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 44: 10"-12" Drive Assembly

    8. Parts List 10"-12" Drive Assembly PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 45 Motor Mount Frame Assembly GK2343 Belt Guard Mounting Strap S-1937 5/16" Flat Washer Zinc Grade 2 S-4552 3/4"-10 x 1-1/4" HHCS YDP Grade 5 S-234 3/4"-10 Hex Nut Zinc Grade 5 DC-1512 Oil Level Decal PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 46: 3:1 Aluminum Enclosed Drive

    8. Parts List 3:1 Aluminum Enclosed Drive PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 47 1/8"-27 NPT Vent Plug - 7-1/2 - 15 PSI GK2376 3/8"-18 NPT Hex Socket Plug Zinc S-4276 5/16"-18 x 1-1/4" HHCS Zinc Grade 5 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 DC-1512 Oil Level Decal DC-1760 Enclosed Drive Reduction Ratio Decal PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 48: Motor Mount Frame Assembly

    Ref # Part # Description GK2337-BS Motor Mount Frame - Bin Silver GK80082-BS Motor Mount Side Plate - Bin Silver S-7534 1/2"-13 x 1-1/4" HHCS Zinc Grade 5 S-8260 1/2"-13 Nylock Nut Zinc Grade 5 PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 49: Drive To Discharge Flight And Shield

    3/8"-16 Nylock Nut Zinc Grade 5 Discharge Flight and Shield Bundles Discharge Flight and Shield Bundles Bundle Flight Shield Length GK5372 GK5047 GK5064 82-1/4" GK5373 GK5048 GK5065 100-1/4" GK5374 GK5049 GK5066 118-1/2" GK80021 GK80019 GK80020 109-1/4" PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 50: Flight And Shield Joint Without Sweep Support Skid

    5/16" Flat Washer Zinc Grade 2 S-3611 5/16"-18 Serrated Flange Nut YDP Grade 2 S-8055 3/8"-16 x 3" Carriage Bolt Zinc Grade 5 S-248 3/8" Flat Washer YDP Grade 2 S-7383 3/8"-16 Nylock Nut Zinc Grade 5 PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 51: Intermediate Flight And Shield Bundles

    GK2054 70-1/2" GK5378 GK2294 GK2293 82" GK5379 GK2299 GK2298 100" GK5380 GK2284 GK2283 106-1/2" GK5381 GK2296 GK2295 112" GK5382 GK2289 GK2288 118-1/4" GK80220 GK80222 GK80221 6'-4" GK80217 GK80219 GK80218 8'-6" GK80223 GK80225 GK80224 8'-8" PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 52: Flight And Shield Joint With Sweep Support Skid

    5/16"-18 Serrated Flange Nut YDP Grade 2 S-248 3/8" Flat Washer YDP Grade 2 S-8676 3/8"-16 x 3-1/2" HHCS Zinc Grade 5 S-7383 3/8"-16 Nylock Nut Zinc Grade 5 S-968 3/8" Flange Nut S-6501 3/8'' x 4" HHTB Bolt PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 53: Flight And Shield To Segmented Wheel

    3/8" Flat Washer YDP Grade 2 S-2086 3/8"-16 x 1-1/2" HHCS Zinc Grade 8 S-7383 3/8"-16 Nylock Nut Zinc Grade 5 S-8314 1/2"-13 x 3-1/2" HHCS YDP Grade 8 S-8315 1/2"-13 Stover Nut Zinc Grade C PNEG-1049 10"-12" Commercial Bin Sweep Augers...
  • Page 54 NOTES PNEG-1049 10"-12" Commercial Bin Sweep Augers...

  • Page 55: Chapter 9 Warranty

    GSI Group, LLC Limited Warranty The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
  • Page 56 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2018 by The GSI Group, LLC Printed in the USA CN-332381...

Table of Contents