Primus PSS500 Configuration

Primus PSS500 Configuration

Control board jumpers

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PSS500 CONTROL BOARD JUMPERS - FIELD CONFIGURATION

Overview

The PSS500 control system uses jumpers to configure the control board for the
specific configuration of options and relays being used on a sterilizer.
The configuration is based on the sterilizer purchase order options and the
proposed purpose (Healthcare, BioPharma, Laboratory, Vivarium, etc.) for the
sterilizer.
The jumper configuration is set by PRIMUS using the electrical drawings and
specified Opto-22 relay board configuration for the sterilizer being built.
The PSS500 control board and jumper configuration are further checked during the
Factory Acceptance Testing (FAT).
Under normal conditions, there IS NO reason to adjust or re-configure
jumpers on a PSS500 control board. Unless specifically directed to
alter the jumpers by PRIMUS, field maintenance IS NOT required on
these settings.

Returning a Control Board to PRIMUS

If a control board is returned to PRIMUS for testing due to some kind of problem, it
is important the jumpers not be altered prior to sending the board back to PRIMUS.
This will allow PRIMUS to test the board as it was used in the field.
When replacing a PSS500 control board (PRIMUS PN 200128), PRIMUS will
configure the jumpers before sending the board to the field. The respective
configuration will be based on the sterilizer's Job Number.
PRIMUS
STERILIZER Company, LLC • 6565 South 118
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Street • Omaha, NE 68137• Phone (402) 344-4200 • Fax (402) 344-4242
April 30, 2014
Page 1 of 6

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Summary of Contents for Primus PSS500

  • Page 1 Returning a Control Board to PRIMUS If a control board is returned to PRIMUS for testing due to some kind of problem, it is important the jumpers not be altered prior to sending the board back to PRIMUS.
  • Page 2 (CONTINUED) Spare Control Boards If a control board is ordered for ASA or end user customer stock, PRIMUS will supply the board with a standard jumper placement. The final configuration must be made (or verified) in the field during installation.
  • Page 3 OU KNO OU KNO OU KNO W? NO: 258 APRIL 30, 2014 PSS500 CONTROL BOARD JUMPERS - FIELD CONFIGURATION (CONTINUED) Process Step 1 Ensure the control box is turned off by turning the yellow power switch to the “Off” position.
  • Page 4 OU KNO OU KNO NO: 258 APRIL 30, 2014 PSS500 CONTROL BOARD JUMPERS - FIELD CONFIGURATION (CONTINUED) There are 24 jumpers located under the microcontroller board that determine whether an I/ O is an Input or Output. These are labeled A – X and correspond to Opto22 modules 0 – 23 as shown in the table below.
  • Page 5 OU KNO OU KNO W? OU KNO NO: 258 APRIL 30, 2014 PSS500 CONTROL BOARD JUMPERS - FIELD CONFIGURATION (CONTINUED) Step 7 Configure the board by setting the appropriate jumpers. A good reference is DYK #202 PSS5 Control Board Jumper Configuration, which will help in understanding how to check that the jumpers are configured to match the Opto-22 relays.
  • Page 6 Step 14 Return power to the control board. Additional Information For further information and photographs, refer to PRIMUS DYK #202 - PSS5 Control Board Jumper Configuration and DYK #238 - PSS500 Controller Components #5 – Interface Board Jumpers. Page 6 of 6 PRIMUS STERILIZER Company, LLC •...

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