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Summary of Contents for HM Electronics Collamat 2600
- Page 1 HM Collamat AG Bodenmattstrasse 34 CH-4153 Reinach Switzerland Phone +41 61 756 28 28 Fax +41 61 756 29 29 contact@collamat.ch www.collamat.ch Collamat 2600 Technical Handbook...
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Page 2: Table Of Contents
Connecting the goods scanner................20 Cabling and setting up..................21 Cabling ......................21 Setting up ......................21 Version numbers .....................22 Glossary and terms ..................23 11.1 Short cuts ......................23 11.2 Signals......................23 11.3 Terms ......................23 Technical Data ....................24 12.1 Dimensions......................24 Troubleshooting....................27 13.1 Troubleshooting Collamat 2600 ..............27 5999.505-01C 12.06.2007 WM... -
Page 3: Safety Advices
Before installing and operating the Collamat 2600 read following safety instructions • The labeler C2600 is exclusively determinated for labelling goods. • The installation of a Collamat 2600 has to be done by a trained specialist. For this you have to consider the national specific regulations of •... -
Page 4: Symbolerklärungen
Symbolerklärungen ATTENTION Indicates danger of damaging the Collamat 2600 or other sys- tem components, with a potential consequential danger of in- juries. DANGER Indicates an immediate hazard for persons. DANGER Shock hazard due to high voltage at component. DANGER Hazard due to high temperature component. -
Page 5: Introduction
This technical handbook describes the construction and the function of the Collamat 2600. In addition to the operating instructions, it contains the neces- sary tips and adjustments to get optimum use of the Collamat 2600. The de- scriptions of each electrical or mechanical device also helps for quick error analysis and error elimination. -
Page 6: Prevention Of Accidents
3.2.3 Stability If the Collamat 2600 is used on a movable stand, this stand must be capable to be tilt 10° in each direction. See also following Figure 1: 10° 10°... -
Page 7: Assembly Parts
Assembly parts The assembly parts are mounted and placed on a modular rail. Following fig- ure 2 shows these assembly parts with their names on the modular rail: Figure 2: Assembly parts Legend: 1: Unwinder dancer 2: Unwinder 3: Traction unit 4: Papierbremse 5: Modular rail 6: Support... -
Page 8: Mechanical Adjustments
Mechanical adjustments Traction unit 4.1.1 Threading the labelweb Thread the labelweb as shown in figure 3 up to the dispensing edge and draw it out by approx. 1 m. Detach the labels from the paperweb at the drawn-out web. Then open the pinchroller by turning the knob (1), place the paperweb over the dispensing edge and finish threading the paperweb as shown in fig- ure 3. -
Page 9: Readjustment Of Paper Brake
4.2.1 Readjustment of paper brake The braking force is factory-set to an optimum value. Should it, however, be unadjusted, readjust it with the M3-bolt (1) in the web-end controlbox of the traction unit, from the outside. • Screw in bolt = higher braking force •... -
Page 10: Adjustment Of The Optical Label Scanner
Adjustment of the optical label scanner Proceeding of the adjustment of the optical label scanner: Switch on the Collamat 2600. Set the label scanner potentiometer to zero. Pull the labelweb so that the gap is located below the marking 1 of the scan- ner. -
Page 11: Technical Description
Technical description Dispenser board All the electronic devices including power transformer, except of the main switch with indicator lamp, are located on a printed board. The dimensions of the board are approximately 215 x 234 mm. Figure 8 shows the board with all the connectors and terminals. -
Page 12: Signals And Connection Diagrams
These components also prevent interference caused by electrostatic discharge. The interference can lead to malfunction of the Col- lamat 2600. Anyway, installing the Collamat 2600 you have to consider the rules concerning RMI and ESD to prevent these interferences. See also chapter Cabling. -
Page 13: Outputs
Goods Scanner • LSC Label Scanner 5.2.2 Outputs The Collamat 2600 has a current source output for the IR-transmitter of the labelscanner. Figure 10 shows the shematic diagram of the currentsourse. Figure 10: TCY-current source 2 13 5999.505-01C 12.06.2007 WM... -
Page 14: Transformer Wiring
Transformer wiring ATTENTION: Before opening the Collamat 2600 it must be complettely disconnected from mains. The secondary side of the transformer is connected to the terminals X10 ac- cording to the table below: Table 1: Transformer connection secondary side Terminal Colour X10.1... -
Page 15: Connection Of The Frontpanel
Connection of the frontpanel The frontpanel must be connected as shown in Figure 12: Brown/White Blue X4 X5 Brown Ground Figure 12: Frontpanel connection Grounding of the labeler The grounding of the module rail and of the adapter must be done to terminal X2. - Page 16 The motor is connected inside of the labeler. The motorcable is lead through the hole in the middle part of the board. See Figure 13: 1 2 3 4 Red / Blue Yellow / Red Figure 13: Motor connection The motorwires are connected to the terminal X12. The mode connecting the orange and black wire determines the turning direction of the stepping motor.
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Page 17: Software
1. Length of the predispensing If the signal FEED is active the motor is turning. The FEED signal has no electrical tabs on the Collamat 2600 terminals. If the predispensing is increased, it is executed immediately. If it is reduced, it is executed after dispensing the next label. -
Page 18: Trouble Shooting
1AT; 5*20mm 74030755 To exchange the fuses, the cover of the Collamat 2600 must be removed. If the fuse of the main voltage is blown, the indicator lamp of the power switch is not illuminated when the Collamat 2600 is switched on. -
Page 19: Peripheral Units And Sensors
Peripheral units and sensors Optical label scanner +12V Labelscanner +12V Transparency Figure 15: Optical label scanner The colours ar assigned as follows: Table 5: Colurs of the LSC & TCY wires Signal Colour +12V (LSC) Green White Brown +12V (TCY) Green Brown 2 19... -
Page 20: Goods Scanner Npn
Goods scanner NPN +12V Goodscanner Figure 16: NPN-Reflective scanner 8.2.1 Connecting the goods scanner The goods scanners is connected to the GSC1connector. Figure 17 shows the connection of the standard HM Collamat AG IR goods scanner: +12V GSC1 +12V Figure 17: Connection of the CS IR goods scanner Figure 18 shows the connection of a NPN-scanner: GSC1 +12V... -
Page 21: Cabling And Setting Up
Cabling and setting up For a trouble free operation of the Collamat 2600 following items must be ob- served: • Trained personnel • Ambient temperature • Absence of dirt and dust • Absence of splashing water • Installation and setting up of the installation •... -
Page 22: Version Numbers
Version numbers Table 6: Dispenser board Artikenummer Version 5215.8866 Basic version from first series Table 7: Firmware Version Datum Eigenschaften/Änderungen Rev2_6 28.06.2004 Basic version from first series Rev2_7 14.06.2005 Issue 050176 (Incorrect Velocity) Cor- rected 2 22 5999.505-01C 12.06.2007 WM... -
Page 23: Glossary And Terms
Glossary and terms 11.1 Short cuts ElectroStatic Discharge ElekroMagnetische Verträglichkeit GrouND Infra Red Light Emitting Diode not connected 11.2 Signals GrouND Masse Goods SCanner, Warengutabtastung Label SCanner, Etikettenabtastung TransparenCY, Stromsignal zur Sendediode der Etikettenabta- stung 11.3 Terms Stopping accuracy: Accuracy of the paper transportation Unwinder: Device that carries the full paperweb rolls and unwinds it Adapter: Part of the labeler by which the label is peeled off from the paper- web and applied onto the products... -
Page 24: Technical Data
Technical Data 12.1 Dimensions min 225 Ø 40 A: Unwinder B: Traction unit C: Adapter D: For lid dismanteling 2 24 5999.505-01C 12.06.2007 WM... - Page 25 Table 8: Dispencer general data (Standart values) System Unit C 2610 Versiom Rechts/ Links m/min 3.0-15 Dispensing speed Min. label width Max. width of the paperweb Min. label length Min. label length at max. dispensing speed Stop accuracy @ 15 m/ min ±...
- Page 26 Table 11: Midi-unwinder Diameter of the roll core 42 mm Max. outside diameter of roll 250 mm Max. weight of roll 10 kg Spring dancer with automatic brake Table 12: Adapter System Right/Left Adapter angle ±90°, with adjustable snap-in locking Ambient temperature +5-40°C Ambient humidity...
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Page 27: Troubleshooting
Troubleshooting 13.1 Troubleshooting Collamat 2600 The troubleshooting will proceed along the paperpath. See following Figure 19 Figure 19: Troubleshooting Table 14: Unwinder troubleshooting SYMPTOMS DIAGNOSIS ACTION Labels peel off at the Dancer roll diameter is too Change the standard roll... - Page 28 Table 14: Unwinder troubleshooting SYMPTOMS DIAGNOSIS ACTION Dancer bearing gets shaky Module rail is worn out by Replace module rail and the dancer axle dancer axle Paperweb falls off in side Missing side labeling kit Mount the side labeling kit labeling applications to the Collamat Table 15: Adapter troubleshooting...
- Page 29 Table 15: Adapter troubleshooting SYMPTOMS DIAGNOSIS ACTION Paperweb breaks behind Lateral paperguides hurt Enlarge the space the peeling bar the paperweb between the paperguides Paperbrake set too hard Reduce the braking force Peeling bar is too sharp Use peeling bar with a big- ger radius Add Teflon tape around the peeling bar...
- Page 30 Table 16: troubleshooting traction unit SYMPTOMS DIAGNOSIS ACTION At higher labeling speed Too much friction of the Check the paperbrake the motor stalls paperweb Add Teflon tape to the peeling bar Reduce all friction of the paperweb where possible Check the unwinder dancer Clutching force of the Release the breaking...
- Page 31 Table 17: troubleshooting control print SYMPTOMS DIAGNOSIS ACTION The potentiometers are Transportation damage Use the original transport broken The primary fuse often The mains impedance is Use an extended power blows too low cord 2 31 5999.505-01C 12.06.2007 WM...
- Page 32 Please make a copy of this list before using it. Table 18: Trouble shooting checklist Machine type: Ser.No. Dispenser Ser.No. Labeler: board: Mains voltage: Frequency Hz: Temperature °C: Environment Interference level Interference level Humidity % (Static): (Burst) Labels Width: Length: Gap: Thickness: Transparency:...
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