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RFS BD210WLP Series User Manual

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BD210WLP Series Air Dryer
User's Guide
Models covered:
BD210WLP
BD210WLP-V
BD212WLP
BD212WLP-V
100518832 – Rev. B

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Summary of Contents for RFS BD210WLP Series

  • Page 1 BD210WLP Series Air Dryer User’s Guide Models covered: BD210WLP BD210WLP-V BD212WLP BD212WLP-V 100518832 – Rev. B...

  • Page 3: Welcome & Congratulations

    1. Welcome & Congratulations Congratulations on your purchase of a new RFS BD210WLP Series Air Dryer! We here at RFS are very proud of our products, and we are committed to providing you with the best value and service possible.

  • Page 4: Table Of Contents

    5.1 Product Description ......... 9 5.2 Key Features ..........9 9. Testing Your Dryer ........59 5.3 BD210WLP Series Air Dryer Models ..9 9.1 Safety & Warning Information ....59 5.4 Technical Specifications ......10 9.2 Measuring Compressor Amp Draw ..60 5.5 Dryer Function Overview ......
  • Page 5 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 11.2 Dryer Parts Cont. (Circuit Board 13.14 Inconsistent Heatless Dryer Cycling .. 91 Selection) ............. 80 13.15 Compressor Doesn’t Operate ..... 91 11.3 Dryer Parts Cont. (Humidity Sensor 13.16 Compressor Won’t Build Pressure ..92 Selection) .............

  • Page 6: Safety & Warning Information

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 4. Safety & Warning Information This section contains general information about safety and warning points to consider and adhere to during installation, operation, and maintenance of your Air Dryer. PLEASE READ THIS SECTION BEFORE PERFORMING ANY OPERATION OR PROCEDURE ON YOUR AIR DRYER.
  • Page 7 WARNING! High Noise. RFS air-dryers are meant to be installed in an unattended area. CAUTION! Proper installation & maintenance as outlined in this User’s Guide is extremely important to ensure the reliability and longevity of the equipment as well as prevent damage or personal injury.
  • Page 8 Dryer section will ensure optimal performance over the lifecycle of your Air Dryer. IMPORTANT! Performing procedures not described in this User’s Guide or installing components not supplied by RFS is NOT RECOMMENDED AND MAY VOID THE WARRANTY. CAUTION! This Air-dryer does not contain an internal Surge Protection Device (SPD).

  • Page 9: Overview & Specifications

    5. Overview & Specifications 5.1 Product Description The BD210WLP Series Air Dryers from RFS are designed to intake wet ambient air and remove the moisture for delivery to applications requiring a constant, on-demand source of dry, pressurized air. This process is fully automatic and will remain consistent with minimal required periodic maintenance.

  • Page 10: Technical Specifications

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 5.4 Technical Specifications BD210WLP-V BD210WLP BD212WLP BD212WLP Output Up to 200 SCFD (5.7 SCMD) @ 100% Duty Cycle Capacity Power 110 – 125 VAC 208 – 253 VAC Requirements 60 HZ 50 –...

  • Page 11: Dryer Function Overview

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 5.5 Dryer Function Overview Component Description Inlet Muffler Minimizes compressor intake noise Compressor Compresses air drawn in by the inlet muffler Coalescing Filter Removes liquid water droplets from the airstream prior to the heatless dryer...

  • Page 12: Installing Your Dryer

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6. Installing Your Dryer 6.1 Safety & Warning Information WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby.

  • Page 13: Before You Begin

    1 Phase models IMPORTANT! Performing procedures not described in this User’s Guide or installing components not supplied by RFS is NOT RECOMMENDED AND MAY VOID THE WARRANTY. IMPORTANT! Installation of RFS air-dryers is intended for network telecommunication facilities (non-customer premises) only.

  • Page 14: Included Contents

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.2.3.2 Ambient temperature is between 40° and 85° F (5° and 30° C) for optimal performance NOTE: Higher temperatures will decrease component lifespan. 6.2.3.3 Meets the following power requirements:  110 - 125 VAC for BD210WLP models ...

  • Page 15: Required Tools And Materials

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.4 Required Tools and Materials  Medium adjustable wrench  Loctite 222MS  Phillips Head Screwdriver  Cup of soapy water  Box Cutter  1-inch paint brush (recommended) 6.5 Installation Steps 6.5.1 Using a box cutter remove the Dryer from box and all shipping materials.
  • Page 16 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.5.4 Remove the wooden shipping block from the compressor assembly by removing the single #8-32 x ¾” Philips head screw and pulling the block free. NOTE: Do not discard shipping block. Shipping block must be re- inserted in the case of a future event requiring movement of the dryer (See section 6.7 )
  • Page 17 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.5.7 For RACK MOUNT installations (See sections 6.5.8 & 6.5.9 for wall mount installations): 6.5.7.1 Extend the drawer slide brackets and separate into two components by pressing down on the black lever and pulling apart.
  • Page 18 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.5.7.3 Install the larger of the two slide components on the inside walls of the provided U-shaped mounting bracket by inserting two of the supplied 10-32 x 3/8” screws on each side. Use Loctite to secure the screws.
  • Page 19 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.5.7.5 Install the U-shaped bracket assembly into the server rack by bolting the two mounting ear brackets to the rails of the rack. Refer to the manufacturer of the server rack to determine the hardware necessary for component installation.
  • Page 20 6.5.8 For HORIZONTAL WALL MOUNT installation (See section 6.5.7 for rack mount installation & section 6.5.9 for vertical wall mount installation) 6.5.8.1 Each BD210WLP Series dryer, excluding BD210WLP-V dryers, is shipped with a standard rack mount installation kit. Section 10.3 outlines the general installation process for wall mounting a BD210WLP Series dryer.
  • Page 21 NOTE: This section is only applicable for BD210WLP-V and BD212WLP- V model units. All other BD210WLP series dryers MUST be mounted in a horizontal orientation. 6.5.9.1 Each BD210WLP-V dryer is shipped with a standard vertical wall mount installation kit.
  • Page 22 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.5.9.4 Refer to the fastener manufacturer for installation instructions of wall anchors. The minimum necessary fastener tensile/pullout strength is 2,000 pounds per anchor (907 kg). 6.5.9.5 Ensure that the unit is mounted with the display facing upwards 6.5.10 Verify that the Dryer...
  • Page 23 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.5.13 Power the Dryer ON. NOTE: The compressor and heatless Dryer will start, creating air flow through the Outlet Port. 6.5.14 Set the System Pressure: With Compressor running: 6.5.14.1 Pull the Capacity Control Valve knob out.
  • Page 24 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.5.15 Power the Dryer OFF. 6.5.16 Remove the Precision Bleed Orifice fitting from the Outlet Port by pressing the ferrule down then pulling the fitting upward. NOTE: Save this fitting for use in low flow applications.
  • Page 25 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide NOTE: For all dryers with minimal flow, install the Precision Bleed Orifice fitting to maintain a constant flow of air. 6.5.19 Power the Dryer ON. 6.5.20 Set the Outlet Pressure: 6.5.20.1 Loosen the retaining nut...
  • Page 26 6.5.23 Re-install the top panel and fasten the latches. 6.5.24 REGISTER YOUR DRYER. See section 7. for details. Note: Contact RFS technical support with any questions or concerns during installation. See section 0 Page 26 of 101...

  • Page 27: Installation Checklist

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 6.6 Installation Checklist  No shipping damage was detected.  Dryer location meets the following requirements: o Well ventilated o Free from abrasive dust or chemicals o Ambient temperature is between 40º – 85º F (5º - 30º C) for optimal performance ...

  • Page 28: Registering Your Dryer

    BD210WLP Series Air Dryer User’s Guide 7. Registering Your Dryer Please take a moment to register your RFS BD210WLP Series Air Dryer. Registering is necessary to activate the Limited Warranty on your product. Once you register, you are eligible to receive free technical support, as well as updates concerning your RFS products.

  • Page 29: Operating Your Dryer

    WARNING! High Noise. RFS air-dryers are meant to be installed in an unattended area. CAUTION! Observe precautions for handling Electrostatic Sensitive Devices.

  • Page 30: Connecting Air Supply Lines To The Dryer

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.2 Connecting Air Supply Lines to the Dryer 8.2.1 Connect a 3/8” air supply line to the Outlet Port. NOTE: For all dryers with minimal flow, install the Precision Bleed Orifice fitting to maintain a constant flow of air.

  • Page 31: Depressurizing The Dryer

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.3 Depressurizing the Dryer 8.3.1 To prevent pressure from building back up, power the dryer OFF (See section 8.4 for detail). 8.3.2 Open Top Panel 8.3.3 Pull the ring handle on the air tank until all the air pressure is released.

  • Page 32: Using The Front Panel Display

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.5 Using the Front Panel Display CAUTION! The Display Screen is covered by a clear protective layer that guards against Electrostatic Discharge (ESD). DO NOT REMOVE THIS LAYER. 8.5.1 ALARM LED – Indicates an alarm is present.
  • Page 33 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.5.5.1 Outlet Screen OUTLET – Outlet Pressure regulated by the Outlet Pressure Regulator TANK –Tank pressure- operates between 20 – 50 PSI (137.9 – 344.7 KPa). HUMIDITY – Humidity level of the system.

  • Page 34: Identifying Dryer Alarms

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.6 Identifying Dryer Alarms 8.6.1 High Outlet Pressure Alarm - Occurs when the Outlet Pressure (OUTLET) rises above the alarm set point for more than one (1) minute. See section 13.6 for troubleshooting information.
  • Page 35 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.6.4 High Cabinet Temperature Alarm - Occurs when the temperature in the cabinet rises above 120° F (49° C) for more than ten (10) seconds. If this alarm is present for one (1) minute or more, the Air Dryer will go into SHUTDOWN mode to prevent damage to the unit.

  • Page 36: Adjusting & Resetting Dryer Set Points

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.6.7 High Duty Cycle Alarm – Occurs when the duty cycle rises above the alarm set point. The duty cycle is calculated based on the previous two compressor last run time values.
  • Page 37 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide o Set High Outlet Threshold o Set Low Outlet Threshold o Set High Humidity Threshold o Set High Duty Cycle Threshold o Set Compressor Last Run  Network Setup – Requires System Keyword to Access...
  • Page 38 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide selected the new value will not be saved, and the previous value will be retained 8.7.2.7 Press the Left () Arrow Button to escape to the system setup menu screen 8.7.3 Set Startup Delay –...
  • Page 39 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.7.4.6 Press the Right () & Left () Arrow Buttons to toggle between YES / NO. If YES is selected the compressor total hours will be reset to zero. If NO is selected the compressor total hours will not be reset, and the previous hour count will be retained 8.7.4.7 Press the Left () Arrow Button to escape to the system setup menu...
  • Page 40 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide navigate between the system setup options to locate “SET CURRENT DATE” 8.7.6.2 Press the Enter (●) button to enter the change value screen 8.7.6.3 Press the Right () & Left () Arrow Buttons to move the underscore beneath the digit to change 8.7.6.4 Press the Up () &...
  • Page 41 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.7.7.6 Press the Right () & Left () Arrow Buttons to toggle between YES / NO. If YES is selected the unit will be reset to factory default values. If NO is selected the unit will not be reset to factory values, and all previous setpoints will be retained 8.7.7.7 Press the Left () Arrow Button to escape to the system setup menu...
  • Page 42 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide device type. If the device type displayed does not match your dryer type it will need to be changed 8.7.11 Reset Device Type 8.7.11.1 Using this menu will reset the device type and restart the device.
  • Page 43 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide o High Humidity – Alarm threshold for high outlet humidity o High Duty Cycle – Alarm threshold for high compressor duty cycle o Comp Last Run – Alarm threshold for compressor last run time 8.7.13.2 From the Alarm Setup menu screen, press the Up () &...
  • Page 44 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide selected the new value will not be saved, and the previous value will be retained 8.7.13.8 Press the Left () Arrow Button to escape to the adjustable alarm threshold menu screen 8.7.13.9 Press the Left () Arrow Button to escape to the home screens...
  • Page 45 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.7.15 Set Subnet Mask – 8.7.15.1 From the network setup menu screen, press the Up () & Down () Arrow Buttons to navigate between the system setup options to locate “SET SUBNET MASK”...
  • Page 46 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.7.16.4 Press the Up () & Down () Arrow Buttons to change the value of the selected digit. Press the Right () & Left () Arrow Buttons to navigate to additional digits to change 8.7.16.5 Press the Enter (●) button when the value is as desired...
  • Page 47 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.7.18 Change Keyword – 8.7.18.1 The system keyword is a security gateway to prevent unauthorized users from modifying the system network settings. The default keyword is 123456. The keyword can be modified to any 6-digit number of the user’s choice.

  • Page 48: Open Panel

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.7.20 MAC address 8.7.20.1 This screen displays the dryer’s MAC address. This is useful if your IT department uses MAC filtering to block device access on the network 8.8 Open Panel 8.8.1 Open panel latches and remove...

  • Page 49: Setting The Outlet Pressure

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.10 Setting the Outlet Pressure 8.10.1 Locate the outlet pressure regulator on the front of the unit 8.10.2 Turn knob until Outlet Pressure (OUTP) reading is at the desired setting. 8.10.3 Tighten the retaining nut to lock value in place.

  • Page 50: Connecting Via Web Browser

    192.168.1.101. This will make the Laptop/PC compatible with the Air Dryer.  Use Internet Explorer (6.0 or newer) or Mozilla Firefox Web Browser. 8.12.1 Type the IP Address of the BD210WLP Series air Dryer in the Address text box of the web browser.
  • Page 51  Setup Screen - All configurations of Set Points, Setups, and Keyword can be made in this screen.  Event/Alarm Screen - Displays all events such as alarms, changes made, and alarm resets registered by the BD210WLP Series Air Dryer. This screen is informational only. ...

  • Page 52: Using The Status Screen

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.13 Using the Status Screen Displays the readings and alarms monitored in the BD210WLP Series Air Dryer. Provides remote ALARM RESET.  Readings are displayed in BLACK unless an alarm is present.
  • Page 53 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.13.1 Resetting an Alarm 8.13.1.1 Click on the ALARM RESET Button to remotely reset Air Dryer alarms displayed on Status Screen. 8.13.1.2 Enter Keyword (default is 123456) 8.13.1.3 Click on SUBMIT Button when done.

  • Page 54: Using The Setup Screen

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.14 Using the Setup Screen All configuration of Set Points, Setups, and Keyword can be made in this screen. NOTE: Reference Appendix section 14.3 for Limits, Defaults, and Formats.  Values in BLUE represent the current setting.
  • Page 55 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.14.1 Changing a threshold or Setup value: 8.14.1.1 Click on the value to change. 8.14.1.2 Type in the new value. 8.14.1.3 Click the ENTER Button when done. 8.14.1.4 Enter Keyword (default is 123456) 8.14.1.5 Click on SUBMIT Button when done.

  • Page 56: Using The Event/Alarm Screen

    8.15 Using the Event/Alarm Screen Displays all events such as alarms, changes made, and alarm resets registered by the BD210WLP Series Air Dryers. This screen is informational only.  Click on the event type to filter data  Clock the download csv option at the top right to download all events ...

  • Page 57: Using The Firmware Screen

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 8.16 Using the Firmware Screen Displays the current firmware version and date of the BD210WLP Series Air Dryers.  Current Version: Displays the current firmware version of the BD210WLP Air Dryer.

  • Page 58: Connecting Via Snmp

    This software requires a SNMP Definition & Configuration File (MIB file) in order to properly communicate with the Air Dryer. The files for the BD210WLP Series Air Dryers can be downloaded from our website (AltecAIR.com) under the Product Support section SNMP Files link. It is necessary to import this file into your SNMP operating software.

  • Page 59: Testing Your Dryer

    WARNING! High Noise. RFS air-dryers are meant to be installed in an unattended area. CAUTION! Observe precautions for handling Electrostatic Sensitive Devices.

  • Page 60: Measuring Compressor Amp Draw

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.2 Measuring Compressor Amp Draw WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some these components to become hot when in operation or standby.

  • Page 61: Measuring Compressor Voltage

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.3 Measuring Compressor Voltage WARNING! Extreme care should be exercised to avoid contact with live electrical circuits. It is highly recommended that you remove all jewelry before performing any procedures. 9.3.1 Open Panel (see section 8.8 ).

  • Page 62: Measuring Incoming Voltage

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.4 Measuring Incoming Voltage WARNING! Extreme care should be exercised to avoid contact with live electrical circuits. It is highly recommended that you remove all jewelry before performing any procedures. 9.4.1 Open Panel (see section 8.8 ).

  • Page 63: Cycling

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.5 Testing Consistent Heatless Dryer Cycling WARNING! Internal surfaces may be hot. Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby.

  • Page 64: Testing Air Dryer Fan

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.6.2 Use a Voltmeter to measure the AC voltage across the set of “VALVE” terminals. The voltage reading should alternate between 110 - 125 VAC for the BD210WLP or 208 - 253 VAC for the...

  • Page 65: Testing Compressor On/Off Cycling

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide  Check for loose wiring. Refer to the Wiring Diagram (section 14.2 )  Replace defective fan (see sections 11.1 for part detail and 0for ordering information).  Replace defective control board if fan does not respond properly to temperature changes (see sections 11.1 for part detail and 0for ordering...

  • Page 66: Alarm

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.8.3 Depressurize air Dryer (see section 8.3.3) 9.8.4 Verify the compressor turns on when the tank pressure (TANK) falls to 20 PSI (137.9 KPa). 9.8.5 Reconnect air hose. If the Compressor Cycling fails either test described, it indicates a problem with the Control Board which will need to be replaced.

  • Page 67: Testing Humidity Alarm And System

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.9.3 Press the RESET Button to clear the alarm. If you are unable to create a High Compressor Last Run Time alarm as described, see section 13.19 for troubleshooting information. 9.10 Testing Humidity Alarm and System Shutdown CAUTION: Be careful when removing Air hose.
  • Page 68 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.10.3 Disconnect the humidity sensor from the control board lead. 9.10.4 Unscrew and remove the Humidity Sensor from the Humidity Block. 9.10.5 With the sensor removed from the humidity block, re-connect the humidity sensor to the control board lead.

  • Page 69: Shutdown

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.10.8 Replace the Humidity Sensor into the Humidity Block. 9.10.9 Press the RESET Button to clear the Humidity alarm. If you are unable to create a Humidity / Shutdown alarm as described, see section 13.11 for troubleshooting information.
  • Page 70 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.11.3 Turn knob clockwise until Outlet Pressure (OUTP) reading climbs over the high outlet pressure threshold (7.5 PSI, 51.7 KPa default). After one (1) minute, the High-Pressure Alarm should appear on the display.

  • Page 71: Testing Low Outlet Pressure Alarm

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.11.6 Press the RESET Button to clear the alarm. If you are unable to create a High Outlet Pressure Alarm as described, see section 13.7 for troubleshooting information. 9.12 Testing Low Outlet Pressure Alarm 9.12.1 Make a note of the current...

  • Page 72: Testing Air Fittings & Hoses For Leaks

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 9.12.4 Turn Outlet Pressure Regulator knob clockwise until Outlet Pressure (OUTP) reading rises to the reading recorded in step 9.12.1 9.12.5 Tighten the retaining nut to lock the setting in place.
  • Page 73 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide With Compressor running: 9.13.2 Use a 1-inch paint brush to dab soapy water on the air fitting or hose connection to be tested. If air bubbles appear at the connection, this indicates that air is leaking from the connection.

  • Page 74: Maintaining Your Dryer

    BD210WLP Series Air Dryer User’s Guide 10. Maintaining Your Dryer In order to ensure that your BD210WLP Series Air Dryer continues to operate efficiently and reliably, RFS recommends performing preventative maintenance procedures at the specified six month and annual intervals.

  • Page 75: Safety & Warning Information

    NEVER remove pressure sensing tubes from the Control Board without depressurizing the Air Dryer first, or damage to the Control Board will occur. WARNING! High Noise. RFS air-dryers are meant to be installed in an unattended area. Page 75 of 101 100518832 – Rev. B...
  • Page 76 Your Dryer section will ensure optimal performance over the lifecycle of your Air Dryer. IMPORTANT! Performing procedures not described in this User’s Guide or installing components not supplied by RFS is NOT RECOMMENDED AND MAY VOID THE WARRANTY. IMPORTANT! After performing any maintenance, always soap test pressure fittings to check for air leaks.

  • Page 77: Six Month Maintenance

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 10.2 Six Month Maintenance MODEL: LOCATION NAME: SERIAL NUMBER: ADDRESS: DATE INSTALLED: Maintenance Interval (Months) Procedure Section Measure & Record Compressor Amp Draw Measure & Record Incoming Voltage (must be 110 - 125 VAC for BD210WLP models and must be 208 - 253 VAC for BD212WLP models) Test High &...

  • Page 78: Annual Maintenance

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 10.3 Annual Maintenance MODEL: LOCATION NAME: SERIAL NUMBER: ADDRESS: DATE INSTALLED: Note: In the event of a high duty cycle application, it may be necessary to perform preventative maintenance at more frequent intervals, which will be indicated by a compressor total hour alarm.

  • Page 79: Replacement Parts & Accessories

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 11. Replacement Parts & Accessories 11.1 Dryer Parts Description Part Number Quantity Recommend Spare Precision Bleed Orifice P013349  (1) Heatless Dryer Assembly See section 11.2 for detail Coalescing Filter 100519630 P013720 ...

  • Page 80: Dryer Parts Cont

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 230V Units P017441 Control Boards – (Section 11.2 ) Standard Pressure (Type A) P017439  (1) Standard Pressure (Type B) P013708-RFS Low Pressure (Type A) P017429 Air Tank P017411 Display Board...

  • Page 81: Dryer Parts Cont

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 11.3 Dryer Parts Cont. (Humidity Sensor Selection) TYPE 1 TYPE 2 TYPE 3 (Blue Label) *Type 3 sensor can ONLY be used with Type B circuit board *Type 1 and 2 sensors can ONLY be used with Type A circuit board *Sensors MUST be replaced with identical sensor;...

  • Page 82: Accessories For Your Dryer

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide Description Part Number Quantity Heatless Dryer - 115V Units MDH1-ALE-S68 230V Units MDH1-DLE-S68 Desiccant Chamber 51843 Cycle Timer 115V Units 50027 230V Units 50029 Solenoid Valve 115V Units 10043 230V Units 10043-220V 11.3 Accessories for Your Dryer...

  • Page 83: Ordering Parts From Rfs

    User’s Guide and will not be covered. Please refer to the information included with the specific replacement part for this instruction. Once you have identified your required parts and accessories, contact the RFS Inside Sales / Parts Orders department to order: (800) 521-5351 (option 2) Fax –...

  • Page 84: Initiating A Service Transaction

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide  Desiccant Tower Repack o Clean out tower and replace desiccant, filter, and o-rings  Circuit Board Repair (Limited to current model boards only)  Complete Dryer Repair 12.3 Initiating a Service Transaction ...

  • Page 85: Safety & Warning Information

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide This troubleshooting guide is designed to be easy to follow and very effective when used properly. It is suggested to always start at the beginning of the specific problem section and continue in sequence, following the procedures indicated.

  • Page 86: Air Dryer Won't Power On

    Do not test the Humidity Sensor with an ohm meter or apply any DC voltage. This will render the Humidity Sensor defective. WARNING! High Noise. RFS air-dryers are meant to be installed in an unattended area. CAUTION! Observe precautions for handling Electrostatic Sensitive Devices.

  • Page 87: Display Screen Not Functioning

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 13.5 Display Screen Not Functioning Possible Cause Check Corrective Action Dryer experienced a Power the air Dryer power surge OFF for 15+ seconds. Power the air Dryer Ribbon cable Verify ribbon cable...

  • Page 88: Low Outlet Pressure Alarm

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 13.8 Low Outlet Pressure Alarm Possible Cause Check Corrective Action Outlet Pressure set too Verify Outlet Pressure Adjust outlet pressure (OUTP) reading regulator (section 8.10 ) (section 8.5.5.1 ) Low Outlet Pressure...

  • Page 89: High Humidity

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 13.10 High Humidity CAUTION! Do not test the Humidity Sensor with an ohm meter or apply any DC voltage. This will render the Humidity Sensor defective. Possible Cause Check Corrective Action...

  • Page 90: Shutdown

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 13.11 Can’t Create a High Humidity Alarm / Shutdown These troubleshooting steps assume that the Humidity Element is removed from the Humidity Block during the Testing Humidity Alarm and System Shutdown (section 9.10 ) procedures.

  • Page 91: Inconsistent Heatless Dryer Cycling

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide Fan Failure Verify fan is running Check for loose fan (section 9.7 ) wiring (section 14.2 ) Replace defective fan (section 11.1 ) High Ambient Verify temperature of Lower the ambient...

  • Page 92: Compressor Won't Build Pressure

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide control board (section 11.1 ) System is in Shutdown On the Display Panel, Press the RESET state verify that the system is Button in SHUTDOWN state Compressor stalled Measure compressor Adjust incoming...

  • Page 93: Run Time Alarm

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide Re-measure Control Valve looking Compressor AMP for restrictions or kinks Draw (section 9.2 ) Compressor failing Remove Discharge If measurement is still Hose from compressor above the (hose to the heatless...

  • Page 94: High Compressor Last Run Time

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide High Compressor Last Verify High Allow the compressor Run Time Alarm set Compressor Last Run to run longer than the point higher that the Time Alarm set point verified set point default of 3:00 minutes (section 9.9 )
  • Page 95 Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide Technician Name: Phone #: Model #: Serial #: Company Name: Location Name: City: State: Page 95 of 101 100518832 – Rev. B...

  • Page 96: Appendix

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 14. Appendix 14.2 Wiring Diagram Page 96 of 101 100518832 – Rev. B...

  • Page 97: Set Point Limits And Defaults

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 14.3 Set Point Limits and Defaults 14.3.1 System Adjustments Minimum Maximum Default Unit of Description Value Value Value Measurement System Pressure 50 (344.7) PSI (KPa) Outlet Pressure 0.30 (2.1) 7.5 (51.7)

  • Page 98: Snmp Parameters

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 14.4 SNMP Parameters Device Configuration Information Device ID Alphanumeric (Defined by Customer) Device Model Alphanumeric (Factory Preset) Device Firmware Version Numeric (Factory Preset) Current Date/Time Numeric (mm/dd/yy hh:mm) IP Address Numeric (xxx.xxx.xxx.xxx) Subnet Mask Numeric (xxx.xxx.xxx.xxx)

  • Page 99: Limited Warranty Agreement

    This warranty shall not apply to any RFS product which shall have been repaired or altered in any way by anyone other than RFS or authorized personnel so as to affect, in our judgment, its proper functioning or reliability, neither will it apply to any product which has been subject to misuse, negligence, or accident.

  • Page 100: Contacting Rfs

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 16. Contacting RFS 16.1 General / Sales Radio Frequency Systems https://info.rfsworld.com/contact-us 16.2 Service Altec Air, LLC 226A Commerce Street Broomfield, Colorado 80020 parts@AltecAIR.com (800) 521-5351 Fax – (303) 657-2205 16.3 Technical Support Radio Frequency Systems ApplicationsEngineering@rfsworld.com...

  • Page 101: Notes

    Radio Frequency Systems BD210WLP Series Air Dryer User’s Guide 17. Notes ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Page 101 of 101 100518832 –...

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