Table of Contents
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Table of Contents
Summary of Contents for LLOYDS Cal Flame BBQ08874CP
- Page 1 LTR50001038, Rev. E 1/1/16...
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Page 2: Table Of Contents
Safety Instructions ..... . . 1 WARNING Placement and Location ..... . .1 If the information in this manual is not Set-Up . -
Page 3: Safety Instructions
Safety Instructions WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. the grill and is visible when the hood is lowered or Placement and Location on the right side of the chassis. -
Page 4: Maintenance And Repair
motor cord away from the heated areas of the garments while using your grill. Fabric may ignite grill. and result in personal injury. • Never use the grill or side burner in windy • When using the grill, do not touch the grill rack, conditions. -
Page 5: Proper Location Of The Grill
Proper Location of the Grill Here some general considerations when The sides, bottom and back of the grill enclosure determining where to place your new barbecue island. should not be any closer than 24” to combustible Be certain that your installation will meet all city and construction. -
Page 6: Built-In Construction
Built-in Construction Note: The terms “built-in construction” and “grill must be used in a safe manner that will not void your enclosure” as used in these instructions refer to any warranty. If you plan to do this, use the information in method for installing a barbecue island for use. -
Page 7: Built-In Dimensions
DEPTH WIDTH Minimum DEPTH Clearance HEIGHT Built-in Dimensions Plan the installation so that the electrical connection, The design of the outdoor cooking enclosure must allow gas shut-off valve, and pressure regulator are the LP gas cylinder to be connected and disconnected DEPTH accessible inside the base enclosure. - Page 8 DEPTH HEIGHT Minimum Clearance Built-in Dimensions cont . urner The dimensions shown below are for Cal Flame appliances only. Model Description Width Depth BBQ08953P Side By Side Flat Burner 24 ¼” 19 ¾” BBQ08852P Single Flat Side Burner 11 ½” 17 ¾”...
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Page 9: Enclosure Ventilation
Screen Vents Enclosure Ventilation Note: This section describes ventilation within the grill enclosure itself and not ventilation for the barbecue island. Minimum For proper ventilation, the base structure must be constructed using one of two designs: Clearance An enclosure with one side open Screen Vents An enclosure having four sides, a top, and bottom At least two ventilation openings at cylinder valve level... -
Page 10: Gas And Electrical Supply Requirements
Gas and Electrical Supply Requirements Gas Requirements Gas Requirements and Connection IMPORTANT: The Cal Flame grill is manufactured to operate on liquid propane (LP). However, it can be converted to operate on natural gas (NG) by an authorized service technician. This barbecue grill does not include the parts for converting to NG. - Page 11 Natural Gas NG Service Installation and Connection Natural gas installation of this appliance must conform with local codes or, in the absence of local codes, to the national fuel gas code, ANSI Z223.1a-1998. Installation in Canada must be in accordance with the standard CAN/CGA-B149.2, Propane Installation Code.
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Page 12: Electrical Supply Requirements
Electrical Supply Requirements You will need a dedicated 120V 10 amp grounded by an electrical contractor and approved by a local electrical service. The power supplied to your grill building / electrical inspector. enclosure must be on a dedicated circuit with no other To determine the current, voltage, and wire size appliances or lights sharing the power. -
Page 13: Installation And Connection
Installation and Connection Connecting the Grill and Side Burner These instructions show you how to connect a grill only or a grill and side burner combination. If you plan to convert to your grill from LP to NG, you need to do this before it is connected to a gas source. Grill conversion instructions can be found on page 33 and ordering information can be found in this manual on page 38. - Page 14 Place the Grill and Side Burner in the Cut-outs You will need a second person to help you to counter level and attach the gas lines to the grill. avoid damaging the grill, the transformer, or When the gas connections are made, slide the your barbecue island .
- Page 15 Connect the Gas Line to the Grill and Side Burner Note: This is only necessary if you have a side burner. LP CONNECTION a . Assemble the T Connection Connect to grill Items required for connection (NOT 3/8” tee adapter 1/2”...
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Page 16: Leak Testing Procedure
Connect to a Gas Source Liquid Propane Connection Use the pressure regulator and hose assembly supplied with the grill, or a regulator and hose assembly with the same specifications. Replacement LP regulator and hose must have a coupling nut that will connect to a QCC-1 cylinder valve on one end and a female fitting that will connect to a 3/8”... -
Page 17: Attaching The Rotisserie Motor
Attaching the Rotisserie Motor Attach the two brackets to the sides of the grill, one on each side, using two screws as shown below. Slide the rotis motor on one of the brackets as shown below. The rotis motor will work on either side of the grill. -
Page 18: Using Your Grill
Using Your Grill Read all instructions before you operate your grill . We recommend you wash your entire grill with soap • Do not use charcoal in a gas grill or side burner. and water prior to lighting it for the first time. Oils •... -
Page 19: Grill Controls
Grill Controls The controls shown below are for Cal Flame drop-in grills. Familiarize yourself with these controls before lighting your grill. The push switches controlling the fan and halogen light are located on the control panel at the front left side. Convection Grills LTR50001038, Rev. -
Page 20: Lighting The Burners
Lighting the Burners Each time you light the grill, check the following: spect the rubber hose attached to the regulator before each use. • Inspect the hose before using the grill. If there is excessive abrasion or wear, or if the hose is cut, •... -
Page 21: Proper Burner Flame
Proper Burner Flame Flame Color and Height The burner flame has been set in the factory and should already be adjusted for proper height and intensity. Periodically, you may wish to check each burner’s flame for color, height, and intensity. Remove the grill rack and the flame tamer over the burner you want to inspect. -
Page 22: Gas Cylinder Orientation
Gas Cylinder Orientation LP gas cylinder must be up oriented upright during operation for proper vapor withdrawl. Operating the grill with the cylinder on it side will allow liquid gas to flow into the regulator. Erratic gas flow will occur, resulting in possible flare-ups or explosion. -
Page 23: Cooking With The Rotisserie
Cooking with the Rotisserie The rotisserie cooks with the infrared back burner, which provides intense searing radiant heat. The location of Before you can use the rotisserie, you need to the rotisserie and burner allows the placement of a mount the brackets and motor to the grill. See rotisserie-basting pan (NOT included) beneath the food page 15 for instructions. -
Page 24: Optional Grill Accessories
Optional Grill Accessories These grill accessories are optional and may be ordered in the following ways: • Contact an authorized selling dealer • Call LMS Customer Service at (800) 225-7727 • Visit us at www.quickbbqparts.com Sear Zone Infrared Burner The Sear Zone infrared burner can be use in place of any regular burner. Producing intense infrared heat, it cooks quickly with searing heat to seal in juices. -
Page 25: Charcoal Tray
Charcoal Tray Use Turn part of your Cal Flame grill into a charcoal and gas grill. Turn off the gas and wait for the grill to cool before setting the Charcoal Tray in place. Placement Remove two grates (left or right side) and the flame tamers (the angular metal pieces covering the burners). -
Page 26: Griddle Tray
Deep Fryer Helper Set The Deep Fryer Helper can turn part of your grill into a deep frying station. It is designed to fit in any Cal Flame grill. The Deep Fryer Helper Set is shipped with its own instructions for placement and use . Read them carefully before use . -
Page 27: Cleaning And Maintenance
Cleaning and Maintenance To ensure safe and proper maintenance, we recommend you follow these directions carefully. Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at least once a year. In addition, keep the area around your grill clear and free from combustible materials, gasoline, and other flammable vapors and liquids. -
Page 28: Rust Removal
Rust removal with WD-40 or Sheila Shine: grain until excess liquid is removed and the surface shines. It should not be oily to the touch, however Spray exterior stainless steel surfaces with WD-40 or some residue is acceptable. Sheila Shine and wipe down with a dry cloth or paper Furniture polish, such as Old English, can be effective towel until surface is free of rust. -
Page 29: Covering Your Grill
are located under the grill toward the back. They are the grain. Use soapy water for most cleaning. A non- used to keep the burners in place during shipping abrasive scrubber may also be helpful in removing and are not necessary to operate your grill. Remove grime and food deposits. -
Page 30: Seasonal Cleaning
Seasonal Cleaning If you haven’t used your grill in a few months, we recommend that you clean the burners and the interior of your grill. Cleaning the burners periodically will keep them burning evenly and cleanly and help prevent “flashback”, a type of fire in and around the gas tubes. This happens when spiders and small insects inhabit or make nests in the burner tubes, obstructing the gas flow. - Page 31 Inspect each burner for damage, such as cracks and holes. If any damage is found, don’t use the grill until you replace the burner. Clean the grill interior While the burners are out of the grill, you can use this opportunity to clean the interior of your grill thoroughly.
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Page 32: Light Bulb Replacement
Light Bulb Replacement WARNING: Never attempt to replace a light bulb when the grill is in use. Serious burns will result. WARNING: Never touch halogen bulbs with your bare fingers. Use a tissue or a small piece of paper to handle bulbs. -
Page 33: Appendix
Appendix Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem: Burner does not ignite Solution: Note: Turn off the gas at the source while troubleshooting. Use the following procedure with the figure below. - Page 34 Problem: Plugged orifice Solution: Unplug the orifice as follows: • Remove cooking grills, flame tamer and grease tray. • Remove burners from the bottom of the firebox by pulling the locking pin from beneath the burner peg using a standard screwdriver or needle nose pliers. •...
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Page 35: Converting From Lp To Ng
Converting from LP to NG WARNING! You must have an authorized service technician perform this procedure . If these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life . Lloyd’s Material Supply (LMS) will not be held responsible for an improperly converted gas grill . IMPORTANT: This grill does not include the parts for converting to NG. - Page 36 Gas Conversion (continued) Step 2: Changing the burner orifices You will need: • 6mm socket or nut driver Replace the main burner orifices • Four or five 1.9mm orifices (depending on Remove the grates, flame tamers, and drip tray your grill from the grill. See figure below. • Pipe compound suitable for natural gas Orifice HEIGHT WIDTH...
- Page 37 Gas Conversion (continued) Replace the infrared burner orifices Replace the side burner orifices You will need: You will need: • Either a 13mm or 10mm open end wrench • 7mm wrench, socket, or nut driver • One #52 orifice (for single infrared burner) • One or two 1.75mm orifices (depending on your side burner) •...
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Page 38: Installing Sear Zone Burners
Installing Sear Zone Burners Disconnect or shut off the LP or natural gas line connected to the grill. Wait until the burners cool down. Open the hood and remove the grate and flame tamer on top of the stainless steel burner you want to replace. -
Page 39: Wiring Diagram
Wiring Diagram TRANSFORMER PLUG CONVECTION FAN SWITCH LIGHT SWITCH WIRE NUT WIRE HALOGEN HALOGEN LIGHT LIGHT CONVECTION Convection Grills LTR50001038, Rev. E www.calflamebbq.com... -
Page 40: Replacement Parts
Replacement Parts See following page for part numbers and ordering information. Convection Grills LTR50001038, Rev. E www.calflamebbq.com... - Page 41 All parts can be used on all three grill sizes except where described below. Item Item No . Part Grill Size Part # No . Part Grill Size Part # 3 burner BBQ10104049-CC 3 burner BBQ08856P3 Control panel 4 burner BBQ07104050 Spit rod assembly 4 burner...
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Page 42: Limited Warranty
Limited Warranty This Limited Warranty is extended to the original purchaser of a Cal Flame convection grill manufactured after January 1, 2016 and installed for residential use in the United States and Canada. 10 Year Structure Cal Flame grill structure or frame housing is warranted against rust-through, due to defects in material or workmanship in normal household use for ten years from the original date of purchase. - Page 43 Disclaimers to repair the grill are also the responsibility of the grill owner. If the Manufacturer determines that repair of The Manufacturer and its representatives shall not the covered defect is not feasible, it reserves the right be liable for any injury, loss, cost or other damage, to provide replacement grill instead.
- Page 44 Locating the product serial number The serial number of your Cal Flame grill is located on the back and is visible when the hood is down. You will need this number to properly register your grill and activate coverage. Write this information in the space provided below. Grill model: __________________________________________________________________________ Grill serial number: ____________________________________________________________________ Type of fuel (circle one):...