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Sealey RE97/4 Instructions page 2

Snap body repair kits

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3.
INTRODUCTION
Kit features heavy gauge snap-together pipe-work and cast snap-together attachments compatible with most leading makes of snap-together
equipment. Hydraulic rams are capable of a thrust of 4 tons and 10 tons respectively.
IMPORTANT:
Only fully trained and qualified persons should use this equipment. It is important that the user understands the applications, limitations and
potential hazards of the equipment.
VEHICLE DAMAGE INTRODUCTION
Before using the repair kit, you must determine the extent of vehicle damage. Check all parts and determine whether there are any broken, torn,
crumpled, wrinkled, crushed, twisted or bent metallic parts. Measurements should be taken to see how far the vehicle is out of alignment. It is
important to determine correct dimensions by referring to the manufacturer’s frame dimension charts and specifications. Remember, do not
commence pushing until you are sure when to stop. Take time to examine and determine damage correctly. Comprehensive planning will save
you time when using the equipment.
4.
INSTRUCTIONS FOR USE
To provide maximum versatility a combination of ram accessories may be used.
Illustrated below are the main attachment variations.
Ensure the task you are undertaking falls within the capacity of the pump and accessories you are using.
F
WARNING! Ensure you have read and understand Section 1 Safety Instructions.
p
4.1.
The pump may be used in any position from horizontal to vertical. When not horizontal ensure the hose
end of the pump is down.
4.2.
To use the pump, close valve (fig. 1.A) by turning the knob clockwise and pump the the handle up and
down to apply the load.
4.3.
To release pump pressure, turn knob anti-clockwise (B).
5.
MAINTENANCE
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair of the hydraulic system.
5.1.
Pump oil level
Release pressure and disconnect the ram from the pump.
Hold pump in an upright position.
Remove filler plug and add hydraulic oil until it is level with the full mark (fig. 2).
F
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack fluid, as this may cause serious damage to the pump/ram
p
and will invalidate the warranty! Use only Sealey hydraulic oil.
5.2.
General
Before each use check for broken, cracked, bent, or loose parts, or any visible damage to welds, ram, pump, hose and accessories.
If any suspect item is found, remove from service and take necessary action to remedy the problem.
Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Keep all parts of the kit clean.
5.3.
De-commissioning hydraulic pump/ram
Should the pump or ram become completely unserviceable draw off the oil into an approved container and dispose of the product and the
oil according to local regulations.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE PUMP AND/OR RAM.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN PUMP OR RAM TO US. Please call us on 01284 757500 to obtain the address and telephone number of your local agent.
If product is under guarantee please contact your dealer.
Declaration of Conformity
S
N
A
P
BODY REPAIR KITS
S
N
A
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Models: RE97/4 & RE97/10C
98/37/EC Machinery Directive
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
We, the sole importer into the UK, declare that the product listed below is in conformity with the following standards and directives.
The construction file for this product is held by the Manufacturer and may be inspected, by a national
authority, upon request to Jack Sealey Ltd.
Signed by Mark Sweetman
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
01284 703534
01284 757500
fig. 1
A
B
fig. 2
For Jack Sealey Ltd. Sole importer into
4th November 2000
the UK of Sealey Power Products.
E-mail: sales@sealey.co.uk
Web: www.sealey.co.uk
RE97/4, RE97/10C - 1 - 060802

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This manual is also suitable for:

Re97/10c