Table of Contents
Related Manuals for CD Automation Revo C 3Ph 60A
Summary of Contents for CD Automation Revo C 3Ph 60A
- Page 1 USER’S MANUAL Rev. 04/2019 from 60A to 210A M-RC3-60-210 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
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Page 3: Declaration Of Conformity
Declaration of conformity Declaration of conformity-Dichiarazione di Conformità PRODUCT MANUFACTURER / PRODUTTORE: CD Automation S.R.L. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italy P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com... -
Page 4: Important Warnings For Safety
User’s manual REVO C 3PH from 60A to 210A Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. - Page 5 User’s manual REVO C 3PH from 60A to 210A WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
- Page 6 User’s manual REVO C 3PH from 60A to 210A WARNING! Verify the voltage and current ratings of the power controller are correct for the application. AVERTISSEMENT! Vérifier que les valeurs de tension et de courant du régulateur de puissance sont correctes pour l’application.
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Page 7: Maintenance
User’s manual REVO C 3PH from 60A to 210A Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly (See Connection Diagram). -
Page 8: Table Of Contents
User’s manual REVO C 3PH from 60A to 210A Summary Declaration of conformity ......3 Important warnings for safety . - Page 9 User’s manual REVO C 3PH from 60A to 210A Control Panel ........29 9.1 Menu navigation .
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Page 10: Introduction
User’s manual REVO C 3PH from 60A to 210A Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal. -
Page 11: Advantages Compared With Analog Thyristor Unit
User’s manual REVO C 3PH from 60A to 210A Advantages compared with analog thyristor unit Communication RS485 is a standard feature of REVO C this allows the use of many information like: current, power, load state and all the parameters for diagnostic and configuration. Ulterior advantages of the digital system vs the analogical is the flexibility and the possibility of implement special characteristics without change the hardware. -
Page 12: Software Configurator
User’s manual REVO C 3PH from 60A to 210A Software Configurator Thyristor configurator software is free and is possible download it from our site. If the Order Code is in line with requirement, then unit has been already configured in Factory and it’s ready to use. -
Page 13: Quick Start
User’s manual REVO C 3PH from 60A to 210A Quick Start Attention: this procedure must be carried out by skilled people only. If your REVO C code is in line with what you really need, then the main configuration is already done by Producer and you just need to do the following steps: Verify REVO C current sizing. -
Page 14: Basic Connections And Sizing
User’s manual REVO C 3PH from 60A to 210A Basic Connections and sizing Star wiring with resistive load (control on three phases with REVO C-3PH) 1,73V V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Delta wiring with resistive load (control on three phases with REVO C-3PH) 1,73V... -
Page 15: Identification And Order Code
User’s manual REVO C 3PH from 60A to 210A Identification and Order Code 5.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure. -
Page 16: Order Code
User’s manual REVO C 3PH from 60A to 210A 5.2 Order Code REVO C 3PH CURRENT FUSES OPTION description description code description code Fixed Fuses Included No Option Fixed Fuses Included Option code, see code page table 120A Fixed Fuses Included 150A Fixed Fuses Included FAN VOLTAGE... - Page 17 SCR (relay output). WiFi Option that allows communication with a smart phone. From your smart phone via the CD Automation App, direct to your thyristor unit in the cabinet to read current, voltage, power and energy totalization as well as the ability to change parameters to improve process and product quality without opening the cabinet door.
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Page 18: Technical Specifications
User’s manual REVO C 3PH from 60A to 210A Technical Specifications 6.1 General features Cover and Socket material: PolymericV2 Utilization Category: AC-51 AC-55b IP Code: Method of Connecting: Load in Delta, Load in Star Auxiliary voltage: Order code RC3_ _ _ -_1 = line voltage 100/120V transformer range 90:135V (8 VA Max) Order code RC3_ _ _ -_2 = line voltage 200/208/220/230/240V transformer range 180:265V (8 VA Max) Order code RC3_ _ _ -_3 = line voltage 277 transformer range 238:330V (8 VA Max) Order code RC3_ _ _ -_5 = line voltage 380/400/415/440/480V transformer range 342:528V (8 VA Max) -
Page 19: Environmental Installation Conditions
User’s manual REVO C 3PH from 60A to 210A 6.5 Environmental installation conditions Ambient temperature 0-40°C (32-104°F) at nominal current. Over 40°C-104°F use the derating curve. Storage temperature -25°C to 70°C -13°F to 158°F Installation place Don’t install at direct sun light, where there are conductive dust, corrosive gas, vibration or water and also in salty environmental. -
Page 20: Wi-Fi Transmitter Module
User’s manual REVO C 3PH from 60A to 210A 6.8 Wi-Fi Transmitter Module Models RC_ _ _-_ _ _ _ _-_ _ _ with WiFi option contains a Wi-Fi transmitter module, see model label plate for details on which module is installed. The transmitter module is mounted on the top of the microprocessor board. -
Page 21: Installation
User’s manual REVO C 3PH from 60A to 210A Installation AIR FLOW OUT (V) Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same in aspiration thing as ordered. -
Page 22: Dimensions And Weight
User’s manual REVO C 3PH from 60A to 210A 7.1 Dimensions and weight Size: SR14 SR17 REVO C 3PH (60A no Fan) (90-210A with Fan) W (mm): D (mm): H (mm): Weight (Kg): 10,2 10,6 7.2 Fixing holes 129,5 129,5 SR14 (60A no Fan): SR17 (90-210A with Fan):... -
Page 23: Wiring Instructions
User’s manual REVO C 3PH from 60A to 210A Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •... -
Page 24: Terminal Positions
User’s manual REVO C 3PH from 60A to 210A 8.1 Terminal Positions Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 8.2 Power Terminals Terminal Description Line Input Phase 1 Load Output Phase 1 Line Input Phase 2 Load Output Phase 2 Line Input Phase 3... -
Page 25: Control Terminals
User’s manual REVO C 3PH from 60A to 210A 8.3 Control Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 8.3.1 Terminal block M1 Terminal Description 0V GND COM I - Common Digital Input DI 2 –... -
Page 26: Schematic
User’s manual REVO C 3PH from 60A to 210A 8.4 Schematic Option Second Ethernet Profibus Serial RS485 Branch Circuit Protection +24V Fan Supply MICRO 230Vac Standard USB 2.0 115Vac Option 24Vdc Option See Order Code Function Thermal SC/HB Analog Inp.1 Analog Inp.2 Reference Analog SetPoint... - Page 27 User’s manual REVO C 3PH from 60A to 210A 8.4.1 SSR Control Input schematic For SSR input use follow the schematic and configure Digital Input 1 as Fast Enable. Analog Input 1 INPUT * SSR Input: 4 ÷ 30Vdc 5mA Max (ON >4Vdc OFF <1Vdc) 3HZ Max on time min.
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Page 28: Connection Diagram For 3 Phases
User’s manual REVO C 3PH from 60A to 210A 8.5 Connection Diagram for 3 phases Caution: this procedure must be performed only by qualified persons. 131415 16 Analog Inp.1 0-10VDC /4-20mA ANALOG SET POINT Analog Inp.2 0-10VDC /4-20mA SLAVE OUT Reference Ext.FeeDBack RETRANS. -
Page 29: Control Panel
User’s manual REVO C 3PH from 60A to 210A Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters. Iout0.0A Vout0.0V Pout0%... -
Page 30: Menu Navigation
User’s manual REVO C 3PH from 60A to 210A 9.1 Menu navigation The menus are accessible using the control panel keypad and display. Choose Enter Choose Edit HOME PAGE Menu Password Parameter Parameter Iout0.0A Password Set Point Iout0.0A 100% SP 100% Iout0.0A Set Point Menu... -
Page 31: Control Panel Led
User’s manual REVO C 3PH from 60A to 210A 9.2 Control Panel Led The four indicators on the control panel show the general state of the power controller. Flashing Power output set locally or via communications Local/Remote Power output set remotely (via analog input) Aux High SP 100% Output enabled... -
Page 32: Parameter List
User’s manual REVO C 3PH from 60A to 210A 9.4 Parameter list This chapter describes the parameter on the menus accessed via the control panel and Configurator software. To learn how to access the menus described below see “Menu navigation” chapter. 9.4.1 Operator Menu This section describes each item on the operator menu. - Page 33 User’s manual REVO C 3PH from 60A to 210A 9.4.2 Setup Menu This section describes each item on the setup menu. Use this menu to configure the power controller for the load. The password to access this menu is 2. Modbus Par.
- Page 34 User’s manual REVO C 3PH from 60A to 210A 9.4.3 Advanced Setup Menu This section describes each item on the advanced setup menu. Use this menu to configure the power switching, closed loop control of power and adjustable settings for data logging and heater bakeout. The password to access this menu is 10.
- Page 35 User’s manual REVO C 3PH from 60A to 210A Modbus Par. Parameter Name Description Default Range Unit Address Type Control Mode Read Choose the Feed-back type Write (Feed-back) Option Description Value Voltage ² Voltage squared None No feed-back Current ² Current squared Voltage Voltage...
- Page 36 User’s manual REVO C 3PH from 60A to 210A Modbus Par. Parameter Name Description Default Range Unit Address Type Read Logging interval Set how often data is logged 5 sec 0 to 255 Write Enable or disable the heater bakeout Read Heater Bakeout feature...
- Page 37 User’s manual REVO C 3PH from 60A to 210A 9.4.4 Hardware Menu This section describes each item on the hardware menu. Use this menu to configure how the inputs and outputs are used in the application. The password to access this menu is 5. Modbus Par.
- Page 38 User’s manual REVO C 3PH from 60A to 210A Modbus Par. Parameter Name Description Default Address Type Digital In 1 Choose how the signal detected by digital input 1 Read is used Write Function Option Description Value Enable Enable power output Voltage Feed-back Use voltage feed-back when on Local / Remote...
- Page 39 User’s manual REVO C 3PH from 60A to 210A Modbus Par. Parameter Name Description Default Address Type Choose for which conditions the digital output indicates alarm. The output always indicate an alarm when the heat sink is over temperature. The digital output is energized for normal operating Alarm condition and de-energized when the power...
- Page 40 User’s manual REVO C 3PH from 60A to 210A Modbus Par. Parameter Name Description Default Address Type Choose which parameter is retransmitted by the Read Retransmit analog output Write Option Description Value None Do not retransmit value Set Point Set point V Output RMS voltage output I Output...
- Page 41 User’s manual REVO C 3PH from 60A to 210A Modbus Par. Parameter Name Description Default Address Type Choose type of signal for the retransmission Read Retransmit Type output Write Option Value 0-10V 4-20mA 0-20mA DEFAULT: 0-10V Modbus Par. Parameter Name Description Default Address...
- Page 42 User’s manual REVO C 3PH from 60A to 210A 9.4.5 Communication Menu This section describes each item on the communication menu. Use this menu to configure the communication options. The password to access this menu is 3. Modbus Par. Parameter Name Description Default Address...
- Page 43 User’s manual REVO C 3PH from 60A to 210A Modbus Par. Parameter Name Description Default Range Unit Address Type Set the amount of time to wait for Watchdog Reset Read message before triggering 0 to 255 Write Time watchdog error Indicate the IP address of the WiFi 94-95 Read...
- Page 44 User’s manual REVO C 3PH from 60A to 210A 9.4.6 Monitoring Menu This section describes each item on the monitoring menu. Use this menu to view the states of digital input, values of analog input and information about the power controller such as serial number and software version. The password to access this menu is 0.
- Page 45 User’s manual REVO C 3PH from 60A to 210A Modbus Par. Parameter Name Description Range Unit Address Type Indicates the percent of full scale measured Read Analog In 1 0 to 100.0 by analog input 1 Only Indicates the percent of full scale measured Read Analog In 2 0 to 100.0...
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Page 46: Using The Configurator
User’s manual REVO C 3PH from 60A to 210A Using the Configurator Confi gurator software can be used like an alternative of the power controller’s keypad and set the advanced features not available via the power controller’s onboard user interface. Here will explain how use it. - Page 47 User’s manual REVO C 3PH from 60A to 210A Procedure to communicate with a power controller: 1) if used direct USB connection: - Connect the USB cable between the computer and the micro USB connector on the power controller’s keypad - if necessary, Wait for the USB driver to install.
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Page 48: Using The Configurator
User’s manual REVO C 3PH from 60A to 210A 10.5 Using the Confi gurator After software has been installed, communication has been set up and model type selected, is possible operate with power controller. 10.5.1 To view or save a power controller’s settings using “Simple”... - Page 49 User’s manual REVO C 3PH from 60A to 210A 10.5.3 To download a recipe fi le into a power controller: 1) Click Simple, if not already on the Simple view 2) Click Open existing recipe 3) Locate and select the recipe fi le and click Open 4) Click 5) Click...
- Page 50 User’s manual REVO C 3PH from 60A to 210A 10.5.8 To reset the power totals: 1) Click Test, if not already on the test view 2) Click Online 3) Click Reset Totals 4) Click 10.5.9 Setting Up and Using Data Logging To set up data logging: 1) Click Test, if not already on the test view 2) Click...
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Page 51: Software General Information
User’s manual REVO C 3PH from 60A to 210A 10.5.10 To retrieve a data log fi le from the power controller: 1) Click Test, if not already on the test view 2) Click Online 3) Click Load Analyzer 4) Click Connect 5) Select a fi le from the list 6) Click... - Page 52 User’s manual REVO C 3PH from 60A to 210A 10.6.2 Simple Section This section is used to create, save, upload and download recipes of parameters settings. Can be used also to see the settings in a controller. Simple page is the default page when select the model using the Model Button, but If not selected is possible access it clicking the Simple tab below the main menu.
- Page 53 User’s manual REVO C 3PH from 60A to 210A 10.6.3 Test Section This section is used to monitor and adjust the operation of the power controller in real time using RS485 or USB communication port. After select the model, is possible access to this section clicking the “TEST”...
- Page 54 User’s manual REVO C 3PH from 60A to 210A Buttons setup options: Firing: view and set the fi ring type and the associated parameters Feedback: view and set feedback type Communication: view and set communication options for ports, protocols and fi eldbus Confi...
- Page 55 User’s manual REVO C 3PH from 60A to 210A 10.6.4. Load Analyzer Load Analyzer is used for monitoring values graphically represent Click on Load Analyzer button on the test page will open Load Analyzer window. Is possible see 3 channels (Ch 1, Ch 2 and Ch 3). For each channel confi gure a pen on the graph: On/Off...
- Page 56 User’s manual REVO C 3PH from 60A to 210A 10.6.5 Data Log Window In the power controller the data log window is used to manage fi les and set up logging parameter like log interval time and date/time in rtc Log Enabled/Log Disabled slider: Enable and disable data logging function.
- Page 57 User’s manual REVO C 3PH from 60A to 210A 10.6.7 MSG view Message view display the communication activity between the computer and the power controller. PORT COM: use this view to see when the COM port is accessed and its settings MODBUS: Modbus communication protocol area READ Area: use this view to see parameters being polled...
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Page 58: Configurable Inputs And Outputs
User’s manual REVO C 3PH from 60A to 210A Configurable Inputs and Outputs The REVO C power controller features two digital inputs, up to two analog inputs and a relay output. Some models also include an analog output for retransmitting a measured value to other automation equipment. This section describes the various functions of these inputs and outputs and how they interact with other features of the power controller. -
Page 59: Analog Input 2: Set Point, Feedback Or Current Limit Set Point
User’s manual REVO C 3PH from 60A to 210A 11.3 Analog Input 2: Set Point, Feedback or Current Limit Set Point What this input does is user-configurable. Connect an analog signal that indicates: • An alternate set point signal • Measured power, voltage or current from an external device used as feedback •... -
Page 60: Firing Type
User’s manual REVO C 3PH from 60A to 210A Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. -
Page 61: Soft Start With Burst Firing
User’s manual REVO C 3PH from 60A to 210A 12.4 Soft Start with Burst Firing This is an additional function to the Burst Firing. The unit start in phase angle mode with a ramp starting from Voltage Supply (V) zero up to the full tension in the cycles number set in the parameter. -
Page 62: Delay Triggering With Burst Firing
User’s manual REVO C 3PH from 60A to 210A 12.7 Delay Triggering with Burst Firing The Delay Triggering firing is used Without Delay Triggering With Delay Triggering the control a primary of transformer coupled with normal resistances on the secondary (N.B. Transient over-current don’t connect cold resistances on Delay angle... -
Page 63: Current Limit
User’s manual REVO C 3PH from 60A to 210A Current Limit The Current Limit is available on REVO CL with Phase Angle firing mode only. It control the firing angle of the thyristor to maintain the three RMS current under the set value. When the current exceeds this value, the voltage is decreased up to reach the current limit set I load ≤... -
Page 64: Heater Bakeout Function
User’s manual REVO C 3PH from 60A to 210A Heater bakeout function When a heater insulated with magnesium oxide (MgO) is powered off, not in use or in storage for a long period of time, it can absorb moisture. If full power is applied, excessive current can damage the heater or blow fuses. The heater bakeout feature limits the voltage and current applied as the heater is brought back in to service. -
Page 65: Control Mode (Feed-Back)
User’s manual REVO C 3PH from 60A to 210A Control Mode (feed-back) The Control Mode (feed-back) type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Control Mode (feed-back) type you can use the software configurator or the Control Panel. -
Page 66: Supply The Electronic Board
User’s manual REVO C 3PH from 60A to 210A Supply the electronic board The REVO C thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 10VA.The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code. -
Page 67: Rs485 Serial Port
User’s manual REVO C 3PH from 60A to 210A RS485 Serial port Terminal M1 Description The serial communication port RS485 is available on the Command Terminals.. RS485 A+ On this port may be done a network up to 127 REVO C. RS485 B- Fieldbus communication option Other serial communication port are available as option, see Communication Manual for details. -
Page 68: Internal Fuse
User’s manual REVO C 3PH from 60A to 210A Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor’s I²t. The warranty of thyristor is null if no proper fuses are used. FUSE I2T value FUSE I2T value Fuse Code... -
Page 69: Fuses Replacement
User’s manual REVO C 3PH from 60A to 210A 19.1 Fuses Replacement Open the cover and remove the screws, then replace it with the correct fuse, use the screws with a proper suggested torque indicated below: Torque Torque Type Screw Screw Lb-in (N-m) Lb-in (N-m) - Page 70 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...