Munch Machine CON-1204R Operator's Manual

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Conveyor 4' – Right Conveyance

Conveyor 7' – Left Conveyance

Conveyor 7' – Right Conveyance

Models: CON-1204R, CON-1207L, CON-1207R

Operator's Manual

Please read the operator's manual and all included warnings carefully and make sure you fully

understand the instructions before using the machine

220202

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Summary of Contents for Munch Machine CON-1204R

Page 1 Conveyor 4’ – Right Conveyance Conveyor 7’ – Left Conveyance Conveyor 7’ – Right Conveyance Models: CON-1204R, CON-1207L, CON-1207R Operator’s Manual Please read the operator’s manual and all included warnings carefully and make sure you fully understand the instructions before using the machine...
Page 2: Table Of Contents
Table of Contents Warnings & Precautions Introduction Machine overview Operator Safety Training Operation Installation Installing Mounting Brackets Installing the Conveyor Installing the Shield Assembly Installing the Drive Assembly Installing the Motor Testing Conveyor Operation Conveyor Controls Shielding Shield Removal Shield Installation Wipers Wiper Removal Wiper Installation...
Page 3: Warnings & Precautions
As warned, you assume all risks associated with the lack of proper use, in any manner, of the conveyor products covered by this instruction manual by MUNCH Machine. 1. WARNING – This product is a piece of power equipment that if used in ways other than described by this instruction manual can result in operator injury or even death 2.
Page 4: Introduction
Introduction Thank you for your purchase of a conveyance product built by MUNCH Machine. Welcome to the best bucking team around! Our products are designed around years of real-world use and optimized for maximum reliability and durability. Every product we bring to market is designed, tested and manufactured 100% in the USA.
Page 5: Machine Overview
Machine Overview- *Models differ slightly, the overview may not exactly represent your conveyor, component names are the same. 1. Shield Assembly 2. Upper Shield 3. Over Nose Bar 4. Wipers 5. Lower Shields 6. M6 Stud 7. Serrated Flange Nut 8.
Page 6 d. M8 Coupling bolts (4) e. Keyhole Plate f. Motor Cog g. Motor Drive Shaft 23. Motor Mount Plate 24. Drive a. Drive Mount Bracket b. Drive mount T Nut 60mm c. Drive Mount Spacer 60mm d. M8 Button Head Bolt (2)
Page 7: Operator Safety
Operator Safety Training Operators must be properly trained in the correct use of these conveyors before taking part in any operation. It is up to the facility to determine guidelines based on these instructions for use. It is up to the organizations management structure to implement training programs, written procedures, and supervision that are compliant to local regulations.
Page 8 Bracket will be oriented towards the outside of the machine and the Pivot Bracket will be located towards the inside of the machine on both left and right assemblies. ▪ The Conveyor 4’ and Conveyors 7’ have different left side Mounting Bracket Assemblies, the mounting process is the same.
Page 9: Installing The Conveyor
Installing the Conveyor Parts Needed: Spacers Conveyor 4’: 30mm (2), 60mm (2) Conveyor 7’ Left & Right: 30mm (4) M8 Button Head Bolt (8) 1. Locate the Pivot Thumb Screw pre-installed on each Mount Bracket. Loosen the Pivot Thumb Screw do not remove and reposition the Pivot Bracket to the fully closed position.
Page 10 Conveyor 7’ – Right Conveyor 7’ – Left 4. The Head Plate on the Conveyor has a flat top, the bottom of the Head Plate angles upwards (See Illustration below). Be sure the conveyor is lifted for installation in this orientation. 5.
Page 11: Installing The Shield Assembly
Shift the conveyor left or right to align the Conveyor Mount Tabs with the four outermost taped 30mm or 60mm T Nuts within the Conveyor Frame Channel. Remove tape holding T Nuts in place. ▪ CAUTION – Continue to support conveyor until all fasteners are installed.
Page 12 3. Determine the correct installation position for the Shield Assembly: Shield - Over Nose Bar orientation when installed: Conveyor 4’ – right side of machine Conveyor 7’ - Left – left side of machine Conveyor 7’ - Right – right side of machine 4.
Page 13 ▪ ATTENTION - Conveyor 7’ - Left and Right, while pushing the assembly in it will be necessary to shift the conveyor left or right to be sure the Shield Assembly aligns with the Faceplates and does not scratch or impact the Food Grade Powder Coating.
Page 14: Installing The Drive Assembly
▪ Loosen all Conveyor Mount Bracket M8 Button Head Bolts do not remove without moving the conveyor from its left to right position wiggle the conveyor slightly. And retighten all eight Conveyor Mount Bracket M8 Button Head Bolts to 4.5 ft-lb (6 Nm). ▪...
Page 15: Installing The Motor
Installing the Motor Parts Needed: Motor Assembly Spider Element 1. With the conveyor in the operating position with the Pivot Bracket Thumbs Screws tight securing the conveyor in place. 2. Find the Spider Element within the Motor & Drive parts box within the crate and install into the center of the Coupling Cog on the conveyor.
Page 16: Testing Conveyor Operation
Conveyors have different Motor orientations: Motor Orientation – Once locked in place: Conveyor 4’ – horizontal, Parallel with conveyor frame Conveyor 7’ - Left – Vertical, perpendicular to conveyor Conveyor 7’ - Right – Vertical, perpendicular to conveyor 4. The Keyhole Plate will align with the four M8 Coupling Bolts surrounding the Coupler Cog on the conveyor.
Page 17: Conveyor Controls
Conveyor Controls Drive The Drive on a MUNCH Machine conveyor provides the user the ability to control power and speed to the conveyor. The Drive is NEMA 4x Rated and provides protection form splashed water and hose directed water but should not be directly pressure washed.
Page 18: Wipers
3. Holding the Shield above the conveyor, angle down the Nose Bar end so that it touches the conveyor before the rest of the Shied. Align both sides of the lower shield with the back of the Conveyor Head Plate, then guide the two Lower Shield edges over the outside of the Conveyor Frame. Notches should align with all Conveyor Mount Tabs and M8 Thumb Screw Studs.
Page 19: Conveyor Belts
Conveyor Belts The Conveyor Belts on all MUNCH Machine Conveyor products are food grade (FDA Approved) PVC, Conveyor Belts are built using a stainless-steel Alligator Clip lacing system and stainless-steel Hinge Pin to ensure easy cleaning and compliance. The Conveyor Belt is a wear-part and will need to be replaced with use.
Page 20: Conveyor Belt Installation
Hinge Pin is bent or deformed please replace, additional Hinge Pins were included with the purchase, and are available through MUNCH Machine. 7. With the Hinge pin in place check again for proper alignment and smooth travel of the Conveyor Belt.
Page 21: Direct Contact Surfaces
2. Locate the pinion side of the Conveyor Frame, located on the opposite end of the conveyor from the Motor. 3. On the pinion end of the Conveyor the Head Plate will have two Belt Tension Set Screws on the Plate Surface, and one Belt Tension Adjustment Screw located within the Head Plate Channel.
Page 22: Cleaning
Daily Use ▪ Continuous monitoring of the machinery and outfeed of product is essential to safe operation of this machine. ▪ Adjustment of speed can protect final product quality Daily Shut Down ▪ Turn Bucking Machine to “OFF” position. ▪ Turn Conveyor to “OFF” Position ▪...
Page 23: Maintenance
This Nylon Spider should be removed and inspected prior to high use scenarios or inspected monthly in the event of perpetual harvest. With high wear the Spider should be replaced. Additional Spiders can be purchased from MUNCH Machine Customer Service. It is recommended to keep a spare Spider on hand at all times.
Page 24: Storage
Customer Service Phone: Mailing Address: 541-371-2825 Frazer Industries, LLC DBA: MUNCH Machine Email: PO Box 6764 Info@MunchMachine.com Ketchum, ID 83340...
Page 25: Technical Specifications
Technical Specifications Leeson Motor D/C 1/4 hp 120V 1phase Volts / Hz / Circuit / Amps 90 / 60 / 15A / 2.6 46in-lbs Torque - @ 250 rpm Speed Range 0-250 rpm UL, CSA Certified Listing Rating Wash guard Features Motor Weight 13lbs Motor Dimensions...
Page 26 Tools required for installation 6mm hex, 7/32" Hex, 9/16" wrench or Socket 4, 5, 6 mm hex keys Tools Included Conveyor 7’ CE, EMC, UL, CSA Listing RoHS Manufactured in accordance with 70dB at full operating speed Noise Levels Left & Right Conveyance Direction PVC (FDA Approved) Belt Material...

This manual is also suitable for:

Con-1207l Con-1207r