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Summary of Contents for AMERICAN WELDQUIP 607CG
- Page 1 Water‐Cooled Semi‐Automatic MIG Torch For Cool Grip Models 607CG INSTALLATION, OPERATIONS, AND REPLACEMENT PARTS...
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Page 2: Table Of Contents
Table of Contents INTRODUCTION ..............................2 WARRANTY ............................... 2 ROHS COMPLIANT ............................3 SAFETY PRECAUTIONS – READ BEFORE USING ..................4 FEATURES ................................9 TORCH SPECIFICATIONS ..........................9 INSTALLATION ..............................9 EURO CONNECTION (USING FEEDER ADAPTOR KIT) ............... 10 DIRECT CONNECT ............................10 DAILY MAINTENANCE .......................... -
Page 3: Introduction
American Weldquip assumes no responsibility for errors or omissions. American Weldquip assumes no liability for damages resulting from the use of the information contained in this manual. American Weldquip shall have no liability to the buyer for consequential damages or expenses by any defect whatsoever. -
Page 4: Rohs Compliant
MIG Torch Handles…………………………………………………………..= LIFETIME Robotic Nozzle Cleaning Stations, Wire Cutter……= 1 Year w/Exclusive Quip-Mist Use Robotic Peripherals, ArcSafe, Gun Mounts…………………………………..= 90 Days TIG POINT Tungsten Electrode Grinders…………………………………..= 90 Days ROHS COMPLIANT RoHS (Restriction of Hazardous Substances) is an environmental law which addresses the European Union directive 2002/95/EC known as the RoHS Directive. -
Page 5: Safety Precautions - Read Before Using
SAFETY PRECAUTIONS – READ BEFORE USING Before installing, operating, or performing maintenance please read the safety precautions below. Failure to observe safety precautions can result in injury or death. Read and follow the Owner’s Manual carefully before installing, operating, or servicing equipment. - Page 6 should be checked initially and periodically thereafter to maintain applicable OSHA PEL and ACGIH TVL limits. In a poorly ventilated area, it is necessary to wear an approved air-supplied respirator. Always read and understand the Safety Data Sheets (SDSs) and the manufacturer’s instructions for adhesives, coatings, cleaners, consumables, coolants, degreasers, fluxes, and metals.
- Page 7 Do not use worn, damaged, undersized, or poorly spliced cables. It is illegal to use electrical tape to repair torch power cable or ground cable that has damaged outer insulation. The cable must be replaced. Do not drape cables over your body. ...
- Page 8 Be alert that welding sparks and hot materials from welding and cutting can easily go through small cracks and openings and cause a fire in the adjacent areas. Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B for hot work and have a fire watcher and extinguisher nearby.
- Page 9 Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association, 14501 George Carter Way Chantilly, VA 20151. PRINCIPAL SAFETY STANDARDS Safety in Welding, Cutting and Allied Processes, ANSI Standard Z49.1 –...
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Page 10: Features
Depending on how your torch was ordered your American Weldquip torch has been supplied with either a EURO type feeder connection or a DIRECT wire feeder connection. The American Weldquip torch can be installed to the wire feed unit in two ways. Euro Connection – Feeder Adaptor Kit may be required... -
Page 11: Euro Connection (Using Feeder Adaptor Kit)
EURO CONNECTION (USING FEEDER ADAPTOR KIT) In some cases, it may be desirable to use a Euro feeder adaptor kit when using different manufactures wire feed units. This will commonize torches to a Euro style configuration. 1) Thread feeder adaptor plug into the adaptor block and tighten. 2) Insert the adaptor guide tube into the adaptor plug. -
Page 12: Maintenance
o Check all electrical connections including the power cable from the power supply, torch/feeder connections, and control cables for loose connections. Tighten if necessary. Loose connections can cause overheating of cables and/or loss of electrical power. MAINTENANCE LINER REPLACEMENT Warnings – To avoid accidental injury ensure power supply and wire feed unit is turned off. -
Page 13: Trigger Switch Replacement
8) Slide (2) new 8.7mm clamps on the water line and (1) 7/16” clamp on the gas conduit of the cable assembly. Include the end of the Kevlar cord in the 7/16” clamp when sliding onto the gas conduit. 9) Thread the power cable onto the gooseneck and tighten (11mm on gooseneck and 10mm on power cable). -
Page 14: Water Cooled Cable Assembly Replacement
9) Place the copper cross contact on the shoulder screw, then install the remaining spring over the screw, and thread into the trigger paddle until tight. DO NOT OVER TIGHTEN. 10) Using the (4) four screws provided attach the (2) two outer contact plates and install the (2) two trigger leads under the front contact plate screws. - Page 15 Gas Conduit/Kevlar Cord Replacement (if necessary) a. At the gooseneck, cut off the clamp and remove from the brass fitting. Do not cut Kevlar cord if reusing. b. Replace gas conduit with a new gas conduit. Place end of Kevlar cord in 7/16” clamp and slide over new gas conduit.
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Page 16: Water Flow Requirments
24. Reinstall the diffuser, contact tip and nozzle. WATER FLOW REQUIRMENTS All American Weldquip water-cooled semi-auto torches incorporate a water flow switch. The flow switch is set on the rear of your torch to achieve the most accurate reading for the flow of coolant. The flow switch has been designed to prevent failure of the torch do to restricted or lack of proper coolant flow. -
Page 17: Nozzle/Tip Relationships
NOZZLE/TIP RELATIONSHIPS Shown below are typical relationship between the contact tip and nozzle in GMAW Semi-Automatic applications. Nozzles to tip relationships are usually dictated by the process and application but not necessarily the standard. Keep in mind that decreased tip life, increased spatter cleaning cycles may be required if the tip relationship is changed to achieve other objectives. -
Page 18: Nozzle Selection Chart
NOZZLE SELECTION CHART 400 Series Nozzles Part Number Description Bore Size Material O.A.L Insulator Req 75146202-I BOTTLE NOSE 5/8” (15.9mm) NI PLATED BRASS 3.125” (79.4mm) INSTALLED 75145001 BOTTLE NOSE 1/2” (12.7mm) NI PLATED BRASS 3.031” (77.0mm) 75001733 75146202 CONICAL 5/8” (15.9mm) NI PLATED BRASS 3.125”... -
Page 19: Liner Selection Chart
75040014 0.040” (1.0mm) 0.048” 75045014 0.045” (1.2mm) 0.054” 75052014 0.052” (1.3mm) 0.061” 75062014 0.062” (1.6mm) 0.073” 75062015 0.062” (1.6mm) 0.076” 75078014 0.078” (2.0mm) 0.087” 75093014 0.093” (2.4mm) 0.106” Heat Resistant Technology (HRT) 20030400 0.030” (.8mm) 0.039” 20035400 0.035” (.9mm) 0.041” 20040400 0.040”... -
Page 20: Parts Breakdown - 607 Cg
PARTS BREAKDOWN – 607 CG... - Page 21 Description 607CG NOZZLE SEE NOZZLE SELECTION CHART NOZZLE INSULATOR SEE NOZZLE SELECTION CHART CONTACT TIP SEE CONTACT TIP SELECTION CHART GAS DIFFUSER, STANDARD 75004033 GAS DIFFUSER, SHORT 75004033S GAS DIFFUSER, LONG 75004033L GAS DIFFUSER, X-LONG 75004033XL INSULATING WASHER 75001004 GOOSENECK, 60 DEGREE – CG SERIES 75006053 GOOSENECK, 45 DEGREE –...
- Page 22 CONTROL CABLE, MILLER 37777501 DIR CON ADAPT BLK 75006148-DC LINER SEE LINER SELECTION CHART EURO ADAPT HAND NUT 75077014 EURO REAR 75006149 MILLER FEEDER PIN 37577705 OTC/DAIHEN FEEDER PIN 37577700 OTC DP SERIES FEEDER PIN 37577701 LINCOLN LN7 FEEDER PIN 37577832 PANASONIC FEEDER PIN 37577999...
- Page 23 AMERICAN WELDQUIP 1375 Wolf Creek Trail – P.O. Box 397 Sharon Center, Ohio 44274 Telephone 330‐239‐0317 Fax 800‐949‐9353 www.weldquip.com www.youtube.com/weldquip1 OM017 – 06/22...
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