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Table of Contents
Summary of Contents for TDK relyon plasmabrush PB3 Integration
- Page 1 Operating instructions BA-PB3_IP_EN / F0354800...
- Page 2 Thank you for buying a high-quality relyon plasma GmbH branded product. To get the best from your machine, please read these instructions carefully. Important! Read these instructions carefully before assembling, installing and starting up the machine! Always follow the safety instructions! Failure to follow the safety instructions may result in accidents, serious injury and serious damage to the machine.
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Page 3: Table Of Contents
Safety ........................... 4 Residual risks ..........................4 Information and obligations for the operator ................. 6 Intended use ..........................6 Impermissible operating conditions ....................6 Emissions ........................... 6 Description of the machine ....................7 Function ............................7 Machine overview........................7 2.2.1 Entire machine ...................... -
Page 4: Safety
Safety The machine was designed in accordance with the relevant international standards. However, as with any technical product, hazards may arise if the system is not used properly or is used for purposes other than its intended use. Working with the machine can be dangerous and may result in serious or fatal injury. It is therefore essential to protect yourself and others. - Page 5 Caution – Health hazard! The machine operates at a high frequency (~ 40 to 65 kHz on the plasma generator). • As a precaution, persons with a pacemaker, hearing aids or hearing implants should observe the following: Do not use the machine in the vicinity of a pacemaker, hearing aids or hearing implants.
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Page 6: Information And Obligations For The Operator
Information and obligations for the operator • The system may emit interference. The system has been tested in accordance with EMC legislation. The operator must verify and assure electromagnetic compatibility with other electrical and electronic equipment in the immediate vicinity of the system. •... -
Page 7: Description Of The Machine
Description of the machine Function The machine is operated for the plasma treatment (activation, fine cleaning) of surfaces (metals, textiles, glass, plastics, ceramics and natural materials) at atmospheric pressure. This plasma treatment can produce significantly improved results during subsequent gluing, painting, printing, coating, wetting, laminating and metallising. Machine overview 2.2.1 Entire machine... -
Page 8: Stand-Alone Unit: Description And Connections
2.2.2 Stand-alone unit: Description and connections Fig.: Schematic diagram of the stand-alone unit (front view and top view) No. Component Signal lamp for “machine on/off” (red) Master switch I/O Socket for remote control or PLC control Cable assembly bushing (incl. HV cable) Maintenance unit for compressed air supply Flowmeter Throttle valve for compressed air supply... -
Page 9: Remote Control (Available As An Option): Description
Fuse F1 (see 3.1 Technical data) Socket for mains connection cable (with cover cap) 2.2.3 Remote control (available as an option): Description Fig.: Schematic diagram of the remote control No. Component PLASMA ON/OFF switch GAS ON/OFF switch QUIT ERROR button Emergency stop switch BA-PB3_IP_EN / F0354800... -
Page 10: Plasma Generator: Description
2.2.4 Plasma generator: Description Fig.: Schematic diagram of the plasma generator No. Component PB3 plasma generator PG-31 PB3 nozzle A450 M3 connection for PE cable M5 mounting holes for attachment to customer unit Attention – Damage to machine! Barrier sleeve made of ceramic in the plasma generator! 1. -
Page 11: Pin Assignment Of Plc Interface
2.2.5 Pin assignment of PLC interface Fig.: Schematic diagram of the PLC interface Colour Pin assignment socket cable Input Enable “GAS ON/OFF” Pink Enable “PLASMA ON/OFF” Enable “QUIT ERROR” Purple Yellow Emergency stop Output Green 24 V DC power supply (24 V generated internally in the machine) Black Feedback “GAS ON/OFF”... -
Page 12: Scope Of Delivery
Scope of delivery The scope of delivery includes the following components: • plasmabrush PB3 Integration machine (consisting of stand-alone unit and plasma generator, fixed on mounting plate) • Optional: remote control • Mains connection cable • Operating instructions Technical data Technical data Description Value... -
Page 13: Permissible Operating Parameters
Gas connection • Compressed air (purified, free of oil and lubricants) Gas types Nitrogen (industrial gases free of particles and oil) Additional gas types only after approval from relyon plasma. • 40 – 80 l/min Gas flow rate • Quality Compressed air 1.4.1 acc. -
Page 14: Transport/Storage
Transport/Storage Storage Store the machine in a dry place. This will prevent the electrical contacts from corroding. Protect the machine from dirt and foreign objects. Protect the plasma generator and gas connection from dirt and foreign bodies. Transport The machine is designed for stationary use in production. It is not intended to be moved to a different location on a regular basis. -
Page 15: Installation
Installation Before installing the machine, the following criteria must be met: • The machine must be fully intact. • The machine may only be connected using the power cable provided. • The machine's main switch is to be used as an all-pole separator. •... - Page 16 Fig.: Schematic diagram of the mounting plate BA-PB3_IP_EN / F0354800...
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Page 17: Special Notes On Using The Plasma Process
Special notes on using the plasma process General description Treating surfaces with atmospheric plasma has several advantages, such as increasing the surface energy to produce better surface wetting. Optimum surface wetting is the first and often most decisive step to achieving a good imprint, a uniform coating, a consistent coat of lacquer or an integrally bonded adhesive application. -
Page 18: Notes On The Correct Handling Of The Substrates To Be Treated
Notes on the correct handling of the substrates to be treated Caution – Electrical voltage! • Danger from high voltage Never direct the plasma beam at people or animals. Never touch the plasma nozzle or the plasma jet when the machine is in operation. Never touch the workpiece to be treated or its holder during plasma generation. -
Page 19: Operation
Operation Controls/Displays Caution – Electrical voltage! Danger of electric shock. Never reach into the area around the connected plasma generator while it is running or if it has shut down (e.g. to check why the plasma generator has shut down). Fig.: Schematic diagram of the controls No. -
Page 20: Switching On And Operating The Machine
Switching on and operating the machine Attention – Damage to machine! The machine can become damaged if you attempt to move the stand-alone unit by pulling on one of the cables. Always ensure that there is no nominal tensile stress on the cables. - Page 21 5. Operation with a higher-level system control: PIN G and PIN H must be disconnected for the emergency stop functionality (see 2.2.5). This stops the plasma process. After making sure that safe operation is possible, unlock the machine by connecting PIN G and PIN H.
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Page 22: Switching Off The Machine
Switching off the machine Caution – Hot surface! The area around the plasma generator nozzle may reach temperatures of up to 200 °C. Wait until the machine has cooled down if you need to touch this area. After use, store the machine only in places that are not temperature-sensitive or are not combustible. -
Page 23: Taking Out Of Service
Taking out of service To take the machine out of service, perform the following steps in the specified order: 1. Switch the machine off using the master switch (#1). 2. Disconnect the machine from the mains voltage supply: disconnect the power connector. - Page 24 Disconnect the power supply from the machine. Open the filter holder by the tab with the logo. Insert a new filter mat. Press the filter holder closed by the tab until it noticeably clicks into place BA-PB3_IP_EN / F0354800...
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Page 25: Maintenance For The Plasma Generator
Maintenance for the plasma generator Caution – Hot surface! The area around the plasma generator nozzle may reach temperatures of up to 200 °C. Wait until the machine has cooled down if you need to touch this area. After use, store the machine only in places that are not temperature-sensitive or are not combustible. - Page 26 To replace the nozzle and electrode, perform the following steps: 1. Switch off the machine and wait until the plasma generator has cooled down. 2. Unscrew the nozzle (2) with the cap nut (1) (right-handed thread). Caution: When removing the nozzle, the ceramic sleeve (4) and the spacer for the ceramic sleeve can fall out of the generator housing (5)! 3.
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Page 27: Troubleshooting
Troubleshooting 10.1 Overview of faults/errors Fault/Error Cause Rectification Master switch (#1) does not Fuse defective. Fuse on the rear side of the machine must light up. be changed. Power connector Check the mains unit connection. incorrectly connected. No/incorrect voltage Check the mains voltage supply. supply. -
Page 28: Environment
Environment 11.1 Disposal Be mindful of the environment. Used electrical and electronic equipment must not be disposed of along with normal waste. The machine contains valuable materials that can be recycled. Take the machine to a suitable collection point. Conformity/Standards 12.1 We declare that this product conforms to CE standards. -
Page 29: Spare And Wear Parts
Wear part 1000242500 A250 nozzle Wear part 1000600700 A350 nozzle Wear part 78707200 A450 nozzle Wear part relyon plasma GmbH A TDK Group Company Osterhofener Straße 6 93055 Regensburg Germany Phone: +49-941-60098-0 Fax: +49-941-60098-100 E-mail: info@relyon-plasma.com http://www.relyon-plasma.com BA-PB3_IP_EN / F0354800...