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AC Servo Motor series
S S U U N N S S T T A A R R M M A A C C H H I I N N E E R R Y Y C C O O . . , , L L T T D D . .
S S U U N N S S T T A A R R M M A A C C H H I I N N E E R R Y Y C C O O . . , , L L T T D D . .
USER' S MANUAL
PARTS BOOK
Version 03
1) For at most use with easiness,
please certainly read this manual
before starting use.
2) Keep this manual in safe place for
reference when the machine
breaks down.
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Summary of Contents for SunStar Fortuna IV Series
- Page 1 USER’ S MANUAL PARTS BOOK Version 03 AC Servo Motor series 1) For at most use with easiness, please certainly read this manual before starting use. 2) Keep this manual in safe place for reference when the machine breaks down. S S U U N N S S T T A A R R M M A A C C H H I I N N E E R R Y Y C C O O .
- Page 3 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
- Page 4 USER’ S MANUAL...
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Page 5: Parts Book
C C O O N N T T E E N N T T S S 1. Safety instruction 2. Precautions before use 3. Locating and using parts of the controller box 4. Installation 5. Wiring and grounding 6. Connection the earth wire of the sewing machine and motor 7. -
Page 6: Working Environment
Be sure to read and keep in mind the following instructions before you install and use the FORTUNA SERVO MOTOR. 1) Use and Purpose This product is designed, manufactured, and sold as an industrial sewing machine. It should not be used for other than industrial purpose. -
Page 7: Service And Maintenance
5) Service and Maintenance Make sure that service and maintenance are carried out by a skilled technician. Never try to operate with the Motor and the Controller open. When inserting a thread into or touching the machine, be sure to turn the power off and step down from the platform. - Page 8 1. Do not turn on the power while stepping on the pedal. 2. Turn off the power when leaving the servomotor overnight. 3. Turn off the power when servicing the servomotor or changing 4. Be sure to keep the servomotor securely grouned. the needle.
- Page 9 9. Clean it every two or three weeks so that no dirt or a dirty 10. When replacing the fuse, use a standard item, opening the substance may be piled up. cover as shown in the diagram. 11. Make the length of the cable connected with an outside parts like stand-up pedal as short as possible.
- Page 10 Position Detector Connector Button Option 1 Connector A/B Button Connector Option3 Solenoids Connector Option 3 SUNSTAR ELECTRIC CO., LTD. Control box front (Economic Type) Control box back (Economic Type) Control box grounding part AC Power Input Power Cable Option 2 Connector Option2...
- Page 11 2) Control box side Caution WARNING 경 고 Hazardous voltage will cause injury. Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug power cord. 고압 전류에 의해 감전될 수 있으므로 커버를 열 때 는...
- Page 12 1) Attaching controller to table As in the figure, attach control box to the lower right of the table with 15mm fixing screws. The underside of the table, front part Right table leg Area where control box is to be attached 2) Attaching pedal unit As in the figure, attach pedal unit bracket to the underside of table with 15mm fixing screws.
- Page 13 3) Installing and adjusting knee lifter solenoid Solenoid bracket A Presser foot Solenoid Cover (1) For Sunstar KM-2300 Sewing Machine Assemble Ornamental panel of knee lifter solenoid on the back of KM-2300 body Grounding Cable Attach knee lifter solenoid on bracket A.
- Page 14 Furthermore, turn on the down-stop icon lamp by pressing needle bar up- /down-stop button on the program unit to set needle bar down-stop position. When the down-stop lamp turns on, press button while pressing needle bar up-/down-stop button. Then, as in the figure right, the information on what is to be set and the numbers that tell the current position of needle bar will be shown.
- Page 15 To set needle bar down stop position, press needle bar up-down stop button of simple controller board to make on the icon lamp of needle bar up stop. When the down stop lamp on, press needle bar up-down stop button C with pressing E button.
- Page 16 As in the figure below, attach program unit bracket to program unit with three fixing screws. As in the figure, attach the bracket with program unit to the head of machine firmly with two fixing screws. 7) SunStar machine installed with program unit...
- Page 17 1) Specification of the power plug (1) Single phase 100V~120V (2) Single phase 200V~240V (3) Three phase 200V~240V Be sure to connect Protective Earth 2) Specification of electric current in wiring of power plug Be sure to use wiring materials which can stand electric current of higher than 15A.
- Page 18 3) Names and Explanation of external connector in control box Solenoid Connector (5566-16P) Basic switch connector (5566-8P) [ Pin Number ] [ Pin Number ] 1, 9: Back Tack solenoid 5,13: Left needle control 1,5: Manual Back tack 3,7: Knee lifter solenoid switch 2,10: knee lifter solenoid solenoid button...
- Page 19 Setting values of supplied voltage to solenoid against input voltage (Input voltage: 110V) Solenoid with rating current of 30V Solenoid with rating current of 24V Input Voltage Setting Values Input Voltage Setting Values Less than 100V Less than 90V 100V~120V 90V~100V More than 120V More than 100V...
- Page 20 Option1 Button Option3 SUNSTAR ELECTRIC CO., LTD. 1) Before the power is on... Make sure that the incoming voltage is in accordance with that shown in the name plate of the Control box. Check whether the following connectors are connected.
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