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Hi-Way SA-9 Manual

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MODEL SA-9
UNIT SERIAL NUMBER ___________________________
MANUAL NUMBER: 90726-H
EFFECTIVE 10/2021
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2019 Highway Equipment Company, Inc.
Now doing business as New Leader Manufacturing

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  • Page 1 MODEL SA-9 UNIT SERIAL NUMBER ___________________________ MANUAL NUMBER: 90726-H EFFECTIVE 10/2021 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing...

  • Page 2: Table Of Contents

    SA-9 Table of Contents Table of Contents ���������������������������������������������������������������������������������������������������������������������������������� 2 Preface ���������������������������������������������������������������������������������������������������������������������������������������������������� 5 Safety ������������������������������������������������������������������������������������������������������������������������������������������������������ 6 Important Safety Information ������������������������������������������������������������������������������������������������������ 6 Safety Alert Symbols �������������������������������������������������������������������������������������������������������������������� 6 General Safety Rules ����������������������������������������������������������������������������������������������������������������������������� 7 Safety Decals ���������������������������������������������������������������������������������������������������������������������������������������� 17 Safety Decal Maintenance ��������������������������������������������������������������������������������������������������������� 17 Safety Decal Installation ������������������������������������������������������������������������������������������������������������ 17 Safety Decals ����������������������������������������������������������������������������������������������������������������������������������������...
  • Page 3 SA-9 Table of Contents Continued Instructions for Ordering Parts ������������������������������������������������������������������������������������������������������������� 48 Spreader Trough, Bottom, Cover & Anti-Flow Plates ��������������������������������������������������������������� 49 Latch ���������������������������������������������������������������������������������������������������������������������������������������������� 50 Tailgate Panels ������������������������������������������������������������������������������������������������������������������������������ 51 Spinner ������������������������������������������������������������������������������������������������������������������������������������������ 52 Spinner Kit ������������������������������������������������������������������������������������������������������������������������������������� 54 Berm chute ������������������������������������������������������������������������������������������������������������������������������������ 55 Direct Drive ����������������������������������������������������������������������������������������������������������������������������������� 56 Worm Gear Drive �������������������������������������������������������������������������������������������������������������������������...
  • Page 4 Insert Current Hi-Way Warranty...

  • Page 5: Preface

    SA-9 Preface PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system� The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules�...

  • Page 6: Safety

    NL5000G5 Safety Important Safety Information Before using this equipment, read, understand and follow all instructions in the Operator’s Manual provided with this equipment� If the user and/or assistants cannot read or understand the warnings and instructions, the employer of the user and/or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment�...

  • Page 7: General Safety Rules

    NL5000G5 General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fire starts. Keep a fully charged fire extinguisher and first aid kit in accessible place on the vehicle at all times� Fire extinguisher must be Type ABC or Type BC� Keep emergency numbers for doctors, ambulance service, hospital and fire department available at all times.
  • Page 8 NL5000G5 General Safety Rules Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1�5 - Materials to spread can be dangerous� Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property� A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures and emergency response techniques�...
  • Page 9 NL5000G5 General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1�8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death� Stay clear of all moving parts, such as shafts, couplings and universal joints� Make sure all personnel are clear of machine before starting� Figure 1�8 Figure 1�9 - Do not operate machine without all guards and shields closed and secured�...
  • Page 10 NL5000G5 General Safety Rules Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1�12 - Never allow any personnel to ride in or on the machine� Use inspection ladder or portable ladder to view the unit� Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions�...
  • Page 11 NL5000G5 General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads� Check for damage and/or faulty components that can fail and create a hazard or unsafe condition� Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors�...
  • Page 12 NL5000G5 General Safety Rules Maintenance READ AND UNDERSTAND MAINTENANCE PROCEDURES Figure 3�1 - Read the maintenance and safety instructions and understand them before performing any maintenance procedure� Never perform any maintenance procedure or repair if the instructions and safety procedures are not fully understood� Only trained and qualified personnel should perform any maintenance procedure or repair�...
  • Page 13 NL5000G5 General Safety Rules Maintenance HANDLE FLAMMABLE SOLVENTS SAFELY Figure 3�4 - Never use diesel fuel, kerosene, gasoline or any flammable solvents for cleaning. Exposure to toxic fluids or fumes may occur during the normal operation of this system. Before attempting to fill, use, or service this system, read Safety Data Sheets (SDS) to know the specific hazards of the fluids you are using.
  • Page 14 NL5000G5 General Safety Rules Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fluid under pressure can penetrate the skin causing serious injury� Always stop machine, allow to cool and relieve pressure before servicing hydraulic system� Never open hydraulic lines under pressure� Make sure all connections are tight and all hoses are in good condition before pressurizing system�...
  • Page 15 NL5000G5 General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside of the vehicle� Clean vehicle according to use instructions of hazardous chemical� Failure to comply with this requirement may result in minor or moderate injury�...
  • Page 16 NL5000G5 General Safety Rules Storage PARK VEHICLE SAFELY Figure 4�1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO� • Shut off vehicle’s engine, and unit’s engine if applicable� • Place vehicle transmission in “Neutral” or “Park”� •...

  • Page 17: Safety Decals

    NL5000G5 Safety Decals Safety Decal Maintenance Keep safety decals and signs clean and legible at all times� Replace safety decals and signs that are missing or have become illegible� Replaced parts that displayed a safety sign should also display the current sign� Safety decals or signs are available from your dealer’s Parts Department or from New Leader Manufacturing by calling (800) 363-1771�...

  • Page 18: Safety Decals

    SA-9 Safety Decals www.NewLeader.com 90726-H - 18 - (800) 363-1771...

  • Page 19: Installation Instructions

    SA-9 Installation Instructions Due to the variations in type and model of trucks, dump bodies and PTO assemblies, no one set of instructions will be applicable to all units� The following is offered as a guide for laying out an individual unit� Considerable latitude is permitted in mounting of parts.

  • Page 20: Transmission Pto Drive

    SA-9 Installation Instructions Cont. Transmission Pto Drive The through-shaft pump and mounting bracket must be used on most any truck with an existing transmission PTO and continuously operating dump hoist pump installation� DO NOT check for leaks adjacent to moving parts while system is operating as there may be danger of entanglement! Failure to comply with this requirement could result in death or serious injury�...

  • Page 21: Electric Clutch V-Belt Drive

    SA-9 Installation Instructions Cont. Electric Clutch V-Belt Drive As available space around truck engine varies greatly from model to model, no specific mounting instructions can be given� The electric clutch pump assembly supplied will be rear ported and have two 7�082 inch diameter V-belt pulleys for 1/2"...

  • Page 22: Tailgate Filler Panels

    SA-9 Installation Instructions Cont. Tailgate Filler Panels Tailgate panels are furnished to bolt or weld to the inside rear corner of the tailgate� Parts needed: ITEM DESCRIPTION Tailgate Panels 3/8 x 3 1/2 Cap Screw 3/8 Lock Washer 3/8 Hex Nut Figure 2 –...

  • Page 23: Mounting Of Spreader

    Hairpins 1/2” x 1 1/2” Cap Screws Figure 3 – Mounting 1/2” Lock Washers 1� Gather parts needed to mount the SA-9 on 1/2” Hex Nuts the truck� 2� Raise and position the spreader as high as Anchor Pin Weldments...
  • Page 24 SA-9 Installation Instructions Cont. 9� Place one end of the mounting bar (Item 10) on the pin attached to the spreader and place the anchor pin (Item 9) on the other end� Position the mounting bar diagonally as shown in Figure 4 and mark the location of the anchor pin on the dump body�...

  • Page 25: Spinner Assembly

    1/2 x 1 Capscrew 1/2 Lock Nut 1� Gather parts needed to install spinner assembly onto the SA-9� 2� Slide the hinge pin (Item 2) through the left trough bracket, through the spinner assembly (Item 1) and then through the right trough bracket as shown in Figure 5�...

  • Page 26: Leveling Mechanism

    SA-9 Installation Instructions Cont. Leveling Mechanism Dump Body Hairpin Bracket - Truck Frame Overlap and Weld Bracket - Spinner Boom Cap Screws Figure 7 - Leveling Mechanism Measure the distance (C) from the center of the dump body hinge point to the center of the spinner mounting shaft�...

  • Page 27: Removing The Spinner Assembly

    Berm Chute Weldment Hairpins Control Rod 1� Gather parts needed to install berm chute onto the SA-9� 2� When using the berm chute, the opposite discharge opening must be covered� Position the trough cover weldment over the opening and attach as shown previously in Figure 6, using two (2) 1/2 x 1 capscrews and lock nuts�...

  • Page 28: Hydraulic Hose Installation

    SA-9 Installation Instructions Cont. Hydraulic Hose Installation Determine the pressure port of the pump� Install the pressure hose into this port as shown in Figure 16� Connect the suction hose to the opposite port and to the tank outlet on the reservoir� If necessary, use plastic tie straps to support hoses so that they will not catch on field obstructions or contact the muffler or moving parts�...

  • Page 29: Reusable Non-Skive Type Ends

    SA-9 Installation Instructions Cont. Reusable Non-Skive Type Ends Step 1 Cut hose to length required using a fine tooth hacksaw or cut-off machine� Clean hose bore� Step 2 Liberally lubricate hose cover with hose assembly lube� Place socket in vise and turn hose into socket counterclockwise until it bottoms�...

  • Page 30: Hydraulic Hose Maintenance

    SA-9 Installation Instructions Cont. Hydraulic Hose Maintenance Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage� Worn or damaged hose assemblies should be replaced immediately� Testing should be conducted in approved test stands with adequate guards to protect the operator�...

  • Page 31: Hydraulic Hose Installation Guide

    SA-9 Installation Instructions Cont. Hydraulic Hose Installation Guide 1� Use elbows and adapters in the installation to 2� Install hose runs to avoid rubbing or abrasion� relieve strain on the assembly, and to provide Clamps are often needed to support long runs...

  • Page 32: Electrical Connections

    SA-9 Installation Instructions Cont. Electrical Connections Connect any electrical control circuits� The supply conductor should be connected to the accessory terminal of the truck ignition switch through a five amp line fuse. All wiring should be approved automotive insulated wire� It should be supported adequately with insulating ties or straps and be located where it won’t inter- fere with any control access, does not contact any moving parts or sharp edges and is kept away from any hydraulic lines or heated parts.

  • Page 33: General Description

    The SA-9 is also designed to windrow aggregate for road shoulder work� The SA-9 is a single spinner, single auger spreader� The entire unit mounts to the sides of a dump body level with the floor of the box. A quick-disconnect mounting kit allows for easy installation and removal.

  • Page 34: Dimensions & Capacities

    SA-9   Dimensions & Capacities H W/S D W/S HEIGHT DEPTH LENGTH (inches) (inches) (inches) With Spinner (W/S) 39 3/16 27 5/16 99 9/16 Without Spinner 26 3/16 24 7/8 99 9/16 www.NewLeader.com 90726-H - 34 - (800) 363-1771...

  • Page 35: Initial Start-Up

    SA-9 Initial Start-Up Check over the entire unit to be sure all fasteners are in place and properly tightened per Torque Chart in this manual� Disengage PTO driving pump� Be sure On-Off control in cab is in the Off position� Do not load the spreader�...

  • Page 36: General Operating Procedures

    SA-9 General Operating Procedures Before taking the unit out to use, make a walk- around inspection to assure that the spreader is not damaged, that all essential parts are in place, and Side View of Spreader that all fasteners are tight and all...
  • Page 37 SA-9 General Operating Procedures Continued Spread pattern is determined by the mounting position of the spinner assembly� Lateral adjustment of the assembly is made by sliding it along the hinge pin� Lock the assembly in place by tightening set screw�...

  • Page 38: Automatic Dual Control System

    SA-9 General Operating Procedures Continued NOTE: Disengage PTO when spreader is not in use for long periods of time or when moving to and from the job after initial warm-up� VEHICLE SPEED - DIRECT DRIVE VEHICLE SPEED - GEARCASE DRIVE...

  • Page 39: Hydraulic System

    SA-9 General Operating Procedures Continued Hydraulic System When the engine is running and the PTO or electric clutch is engaged, the pump delivers oil to the cab control valve� If the On-Off valve is in the Off position, the oil flows through the valve and returns to the reservoir�...

  • Page 40: Checking Pump Flow

    SA-9 General Operating Procedures Continued Be very careful not to exceed 1000 PSI—No relief valve protection is available during this test� Failure to follow this requirement may result in injury or machine damage� Checking Pump Flow Pump output can be checked with a flow meter. Disconnect the pressure line leading from the pump at the cab control valve.

  • Page 41: Hydraulic System

    SA-9 Lubrication and Maintenance Hydraulic System The use of proper oil in the hydraulic system is one of the most important factors for satisfactory operation� Utmost cleanliness in handling the oil cannot be stressed enough� Keep the hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels�...

  • Page 42: Gearcase

    SA-9 Lubrication and Maintenance Continued Gearcase Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to Lubricant and Hydraulic Oil Specifications section for proper grade oil.

  • Page 43: Hydraulic System

    SA-9 Lubricant and Hydraulic Oil Specifications The lubricant distributor and/or supplier is to be held responsible for results obtained from their products� Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products� Do not jeopardize your equipment with inferior lubricants.

  • Page 44: Lubrication Chart

    SA-9 Lubrication Chart Shut off all power and allow all moving parts to come to rest before performing any maintenance operation� Failure to comply with this warning could result in death or serious injury� The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance...

  • Page 45: Troubleshooting

    SA-9 Troubleshooting 1� Symptom: Neither auger nor spinner will operate� Reason Correction A� Low reservoir oil level� Check and fill as required. B� PTO not engaged� Engage PTO� Check for broken or disconnected control cable� C� PTO malfunction� Check out PTO�...

  • Page 46: Standard Torques

    SA-9 Standard Torques National Coarse (NC) Cap Screws CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 NO MARKINGS SAE GRADE 5 THREE MARKS - 120 DEGREES APART SAE GRADE 8 SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS�...
  • Page 47 SA-9 Notes This page is intentionally left blank. www.NewLeader.com 90726-H (800) 363-1771 - 47 -...

  • Page 48: Instructions For Ordering Parts

    SA-9 Instructions for Ordering Parts Order from the AUTHORIZED DEALER in your area� • Always give the pertinent model and serial number� • Give part name, part number and the quantity required� • Give the correct address to where the parts are to be shipped, and the carrier if there is a preference�...

  • Page 49: Spreader Trough, Bottom, Cover & Anti-Flow Plates

    SA-9   Spreader Trough, Bottom, Cover & Anti-Flow Plates ITEM PART NO. DESCRIPTION 304 SS Trough – Frame Wldmt RH Discharge 312433 312434 Trough - Frame Wldmt Center Discharge 312435 Trough – Bottom Wldmt RH Discharge 90752 90906 Trough - Bottom Wldmt Center Discharge 90906-X4 Cover –...

  • Page 50: Latch

      SA-9 Latch ITEM PART NO. DESCRIPTION 304 SS Pipe – Latch WLDMT 90771 90952 Shaft – Latch 90772 90954 Nut – Lock 5/8 20682 41762 Cap Screw – 5/8 X 2 1/2 90855 90966 Latch – Handle WLDMT 90770 90953 Cap Screw –...

  • Page 51: Tailgate Panels

    SA-9 Tailgate Panels ITEM PART NO. DESCRIPTION Panel - Corner 207117 Cap Screw - 3/8 x 3-1/2 20077 Washer - Lock 3/8 20712 Nut - Hex 3/8 20644 www.NewLeader.com 90726-H (800) 363-1771 - 51 -...

  • Page 52: Spinner

    SA-9 Spinner   www.NewLeader.com 90726-H - 52 - (800) 363-1771...
  • Page 53 SA-9 Spinner Continued ITEM PART NO. DESCRIPTION 304 SS Spinner – Urethane 18” 34852 34852 Motor – Hydraulic 37336 37336 Plate – Spinner Mounting 39178 90945 Hub – Disc Spinner 74122 74122 Nut – Lock 1/4 SS 42034 42034 Washer – Flat 1/4...

  • Page 54: Spinner Kit

    SA-9 Spinner Kit   ITEM PART NO. DESCRIPTION 304 SS Frame – Trough Wldmt 312433 312434 Trough – Bottom Wldmt 90752 90906 Spinner Assembly 90788 90913 Pin – Hinge 90733 90955 Washer – Flat .75 20698 20698 Pin – Hair...

  • Page 55: Berm Chute

    SA-9 Berm chute   ITEM PART NO. DESCRIPTION 304 SS Frame – Trough WLDMT 312433 312434 Trough – Bottom WLDMT 90752 90906 Chute – Berm WLDMT 90792 90909 Rod – Control 39672 80990 Pin – Hair 40576 40576 Pin – Hair...

  • Page 56: Direct Drive

    SA-9 Direct Drive ITEM PART NO. DESCRIPTION 304 SS Plate – Motor 313032 313031 Motor – Hydraulic 313034 313034 Motor – Hydraulic w/2 pac sensor 96459 96459 Motor – Hydraulic w/ weather-pac sensor 96460 96460 Bolt – Carriage 1/2 X 1 1/4...

  • Page 57: Worm Gear Drive

    SA-9 Worm Gear Drive ITEM PART NO. DESCRIPTION 304 SS Bolt – Carriage 1/2 X 1 1/4 20365 36411 Washer – Lock 1/2 20714 36422 Nut – Hex 1/2 20646 36416 Cap Screw – 1/2 X 1 1/2 20129 36539...

  • Page 58: Gearcase

    SA-9 Gearcase www.NewLeader.com 90726-H - 58 - (800) 363-1771...
  • Page 59 SA-9 GearCase Continued ITEM PART NO. DESCRIPTION 71825 Gearcase Assy 58985 Housing 24230 Bearing - Cone 24225 Bearing - Cup 22832 Ring - Snap 22831 Seal - Output 58987 Shaft - Output 24231 Ring - Snap 22839 22824 Cover 22834...

  • Page 60: Worm Gear Motor

    SA-9 Worm Gear Motor ITEM PART NO. DESCRIPTION 37337 Motor – Hydraulic www.NewLeader.com 90726-H - 60 - (800) 363-1771...

  • Page 61: Spinner Motor

    SA-9 Spinner Motor ITEM PART NO. DESCRIPTION 37336 Motor – Hydraulic www.NewLeader.com 90726-H (800) 363-1771 - 61 -...

  • Page 62: Hydraulic System

    SA-9 Hydraulic System NOTE: Illustration shows left-hand discharge. ITEM PART NO. DESCRIPTION 6011 Elbow - Pipe 90° 16582 End - Hose 6335 Clamp - Hose 23184-72 Hose - Suction (Trans. PTO) 23184-144 Hose - Suction (Electric Clutch) 16572 End - Hose (Trans. PTO)
  • Page 63 SA-9 Hydraulic System Continued ITEM PART NO. DESCRIPTION 39796 Reservoir - Hydraulic Wldmt * 20069 Cap Screw - 3/8 X 1-1/2 * 20693 Washer - Flat 3/8 * 20712 Washer - Lock 3/8 * 20644 Nut - Hex 3/8 8809...

  • Page 64: Control Valve

    SA-9 Control Valve www.NewLeader.com 90726-H - 64 - (800) 363-1771...
  • Page 65 SA-9 Control Valve Continued ITEM PART NO. DESCRIPTION Valve – Control (10 - 15 GPM) 34144 On/Off Valve Assembly, Includes Items 17-22 34142 Screw 72590 Knob – Hand 72591 Pin – Dowel 72592 Pin – Roll 72593 Spring 72594 O-Ring – Viton Back-up –...

  • Page 66: Pump Kit (Electric Clutch

    SA-9 Pump Kit (Electric Clutch) ITEM PART NO. DESCRIPTION Kit – Pump w/ Electric Clutch 71196 Pump – Hydraulic with Elec. Clutch Assy 34569 Pump – Hydraulic 34577 Clutch – Electric 34570 Bracket – Mounting 34571 Terminal – Spade 21679 Connector –...

  • Page 67: Hydraulic Pump (Electric Clutch)

    SA-9 Hydraulic Pump (Electric Clutch) ITEM PART NO. DESCRIPTION Pump Assembly 34577 Body – Pump Assembly 34546 Cover Assembly 34549 Gear – Drive 34564 Gear – Driven 34566 Plate – Wear 34554 Seal – Pressure Loading 34555 Seal – Shaft 34556 Ring –...

  • Page 68: Hydraulic Pump

    SA-9 Hydraulic Pump ITEM PART NO. DESCRIPTION Pump – Hydraulic Assembly 24516 Housing – Gear 5676 Pin – Dowel 5680 Plate – End 58621 Gear – Idler 58622 Plate – Wear 5665 Seal – Ring 5678 Washer – Backup 5666 Seal –...

  • Page 69: Mounting Kit - Pump (Transmission Pto)

    SA-9 Mounting Kit - Pump (Transmission PTO) ITEM PART NO. DESCRIPTION Key – Square 2211 Zerk – Grease 6069 Pin – Shear 6123 Cap Screw - 3/8 x 5 1/2 20085 Washer – Lock 3/8 20712 Pin – Cotter 20817 Bracket –...

  • Page 70: Pedestal Mount Kit

    SA-9 Pedestal Mount Kit T - TANK P - PUMP PRESSURE S - SPINNER A - AUGER/CONVEYOR ITEM PART NO. DESCRIPTION Cap Screw - 1/4 x 3 20013 Adapter 29752 Adapter 29784 Mount – Valve WLDMT 36803 Tube – Hydraulic 36800 Adapter –...

  • Page 71: Mounting - Quick Disconnect Kit

    SA-9 Mounting - Quick Disconnect Kit 12-14 ITEM PART NO. DESCRIPTION 304 SS Brace - Mounting 96762 96844 Boss 96780 96825 Pin - Hair 40576 40576 Cap Screw – 1/2 X 1 1/2 20129 36539 Washer - Lock 1/2 20714...

  • Page 72: Decals

    SA-9 Decals ITEM PART NO. DESCRIPTION 39870 Decal - Hi-Way 90805 Decal - SA-9 150034 Decal - Caution, Operation & Maintenance 55997 Decal - Danger, Moving Part Hazard Decal - Caution, Hazardous Material 83649 Decal - Danger, Flying Material 55631...

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