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Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 1
MADE IN USA
By
D.S. MACHINE SHOP
DS Power Boilers
High Efficiency Boilers
Models:
#DS5000
OWNER'S MANUAL
Before you install or operate a DS Power
Boiler, you must:
#DS6000
#DS7000
- Read all instructions carefully
- Install smoke and carbon monoxide
detectors.
Do Not
Discard
This
Manual
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Table of Contents
Related Manuals for DS Stoves DS5000
Summary of Contents for DS Stoves DS5000
- Page 1 Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 1 Do Not Discard This Manual DS Power Boilers High Efficiency Boilers Models: #DS5000 #DS6000 #DS7000 OWNER’S MANUAL Before you install or operate a DS Power Boiler, you must: - Read all instructions carefully MADE IN USA - Install smoke and carbon monoxide detectors.
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Page 2: Safety Instructions
Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 2 ALL BOILERS MUST BE INSTALLED BY A NFI CERTIFIED SPECIALIST AND PLUMBED BY A QUALIFIED LICENSED PLUMBER OR D.S. IS NOT RESPONSIBLE FOR WARRANTY Safety Instructions 1. Read all instructions before installing or operating any DS boiler 2. -
Page 3: Starting A Wood Fire
Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 3 15. Do not burn garage, gasoline or any other flammable liquids in this boiler. 16. This is a wood and anthracite coal burning boiler and should not be altered in any way. 17. - Page 4 Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 4 Boiler Installation NOTE: Automatic Add Boiler Seal to all Air Purger Air Vent new boilers. On initial setup, fill Valve Union Back boiler with water to the point where you can still add Boiler Seal mixed Stove Valve with water and pour into top of...
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Page 5: Boiler Installation
Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 5 Boiler Installation 70-145 Valve Mixing Valve Water Aquapure Filter System DS 4GPM-FC, DS 5GPM-FC Domestic Coil / On-Demand Valve Water Hot Water Heater Fire Door Dip Tube Ash Door 6” High Ash Pan Drain Mixing Valve Valve... -
Page 6: Locating Boiler
Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 6 ALL BOILERS MUST BE INSTALLED BY A NFI CERTIFIED SPECIALIST AND PLUMBED BY A QUALIFIED LICENSED PLUMBER OR D.S. IS NOT RESPONSIBLE FOR WARRANTY Locating Boiler 1 - The boiler must be placed on a solid none combustible floor. -
Page 7: Chimney Requirements
Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 7 Chimney Requirements The minimum height of a chimney system for the D.S. Boiler is 20 feet. The chimney must exceed the roof of a building at a minimum of 3 feet at any point of exit. In a pitched roof installation the chimney must be 2 feet higher than anything within a 10 foot radius of the chimney. -
Page 8: Boiler Controls
Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 8 Boiler Controls Samson Regulator The Samson Reg. is designed to regulate the draft going into the draft intake.There is no electricity needed to operate the Samson reg. Set Up - thread Samson Reg. into 3/4” fitting at top left (see page 6) when installing chain from Samson Reg. to draft intake. - Page 9 Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 9 Forced Draft Kit Setup • Remove the rear draft intake plate • Replace with draft fan • Use bolts to cover holes...
- Page 10 Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 10 Boiler Sheet Metal Installation Install in order as numbered - 1,2,3,4 Boiler Models DS5000, DS6000, DS7000 DS5000 20 - #14x3/4 screws DS6000 22 - #14x3/4 screws DS7000 24 - #14x3/4 screws •...
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Page 11: Troubleshooting
Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 11 Trouble Shooting Problem 1 - Inadequate heat being delivered to your building, Solution - Is boiler the recommended BTU size for your building? - Check building insulation – is it adequate? - Is water temperature at boiler hot enough? It should not exceed 180 degree. -
Page 12: Limited Warranty
Power Boiler Manual 2017.qxp_Layout 1 2/13/17 9:32 AM Page 12 Limited Warranty L I M I T E D W A R R A N T Y DS Power Boilers Please read this warranty carefully! D.S. Stoves warrants this DS Power Boiler against premature failure of any component due to workmanship, quality or materials.
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