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Caple CAFF45GM Technical Manual
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Caple CAFF45GM Technical Manual

Caple CAFF45GM Technical Manual

Caple 4 door freestanding fridge freezer
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CAFF45GM
Caple 4 door Freestanding Fridge Freezer
Technical Manual

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Summary of Contents for Caple CAFF45GM

  • Page 1 CAFF45GM Caple 4 door Freestanding Fridge Freezer Technical Manual...
  • Page 2 CAFF45GM Caple 4 door Freestanding Fridge Freezer...
  • Page 3 CAFF45GM Caple 4 door Freestanding Fridge Freezer...
  • Page 4 CAFF45GM Caple 4 door Freestanding Fridge Freezer...
  • Page 5 CAFF45GM Caple 4 door Freestanding Fridge Freezer...
  • Page 6 CAFF45GM Caple 4 door Freestanding Fridge Freezer...
  • Page 7 CAFF45GM Caple 4 door Freestanding Fridge Freezer Item Part Number Description 37026056 TOP HINGE RIGHT 910 SERVICE RV2 37026055 TOP HINGE LEFT 910 SERVICE RV2 37024764 SCREW TT M5*16 YSB-F 37022373 MIDDLE HINGE RIGHT 910 RV1 37022374 MIDDLE HINGE LEFT 910 RV1 42170935 MIDDLE/HINGE SREW CAP(SMALL)VSG.GRAY...
  • Page 8 CAFF45GM Caple 4 door Freestanding Fridge Freezer Item Part Number Description 42163485 EGG HOLDER (TRANS.-NAT) RV1 47010425 DOOR SHELF 910 37012110 SCREW M4*10 YHB-F 42183204 DOOR HANDLE SCREW CAP(BND.GRAY) 42116228 DOOR CATCHER RIGHT GR/910 (NAT) 42116229 DOOR CATCHER LEFT GR/910 (NAT)
  • Page 9 CAFF45GM Caple 4 door Freestanding Fridge Freezer Item Part Number Description 332B 42111079 CRISPER GR 910-LEFT(TRANS-GRAY) 42033005 CRISPER ROLLER/540(S.W.) 333B 42087619 CRISPER ROLLER/910(NAT) 42033070 CRISPER ROLLER HOLDER/540(NAT) 42173932 CHILLER SHELF GR/910(TRANS-WH-GRI)RV2 42111084 CHILLER SHELF /910(TRANS-WH-GRI) 400A 22031575 FINEVAPGR/915A+-CORDE(2ROWFEWFINTHER 401A 37025584 FIN EVAPORATOR/915A+AKUSZ(2SIRASEYFI.REZ...
  • Page 10 CAFF45GM Caple 4 door Freestanding Fridge Freezer Item Part Number Description 42052437 WHEEL /GK 37014537 SCREW TT M5*25 YSB-F 37017354 CHILLER RAIL INTERNAL 350 910 37017355 CHILLER RAIL INTERNAL 350 910 37010281 SCREEW M4*15 YSB-F 653B 42040299 STORAGE BOX RAIL DUBEL/465...
  • Page 11 CAFF45GM Caple 4 door Freestanding Fridge Freezer Item Part Number Description 32023118 TRIZ BAR GR.910(S.W PLSBND.GRAYSAC)RV1 826B 32016728 LED STRIP/3528*15/9*295MM/12V/910/COOLDI 37026946 DOOR HANDLE SUPPORT PART 910 GLXY(SHEET) 42146858 DOOR HANDLE FLX CAP(CLS) 42074039 HINGE SOCKET HOUSING 910(S.W) 42081639 HINGE HOUSING COVER/910 (S.W)
  • Page 12 916 - FRENCH DOOR CUSTOMER SUPPORT CIRCUIT DIAGRAM WHITE GOODS SEPTEMBER 2015...
  • Page 13 CAFF45GM Service Manual...
  • Page 14 A) Cooler Compartment B) Fridge / Freezer Compartment B1. Zone-1 / B2. Zone-2 6) Door shelves 7) Eggcups 1) Fridge compartment shelves 8) Door bottle shelves 2) Chiller (breakfast) compartment 9) Iceboxes 3) Crispers 10) Freezer / Cooler top baskets 4) Cheese-Butter shelf covers 11) Freezer / Cooler bottom baskets 5) Cheese, butter shelf...

  • Page 15: Display And Control Panel

    Display and control panel 12. Child lock 1. Fridge Compartment Temperature indicator 2. Left Freezer Compartment Temperature indicator 13. Dealer-Demo mode 3. Right Freezer Compartment Temperature indicator 14. Low voltage warning 15. Alarm – Service Recall (SR) 4. Super cooling light 5.
  • Page 16 Previous Displays 1. Fridge Compartment Temperature indicator 14. Low voltage warning 2. Left Freezer Compartment Temperature indicator 15. Alarm 3. Right Freezer Compartment Temperature indicator 16. Screensaver button 4. Super cooling light 17. Zone 2 (Right freezer) button 5. Super freezing light 18.
  • Page 17 Beverage cooling (QDRINK) [q.drink] button should be pressed to activate beverage cooling mode. Each press will increase the time for 5 minutes up to 30 minutes, and then it returns to zero. You can view the time zone you want to set on "Qdrink alarm counter" section. Qdrink mode only lets the refrigerator release an audible alert after a specific period.
  • Page 18 Door Lights On/Off (DOOR LIGHT ON/OFF) Illumination system hidden in the door handles of the product should be used based on demand. In order to activate illumination system on the door handles, you need to press [mode] button for 3 seconds. For deactivation, press [mode] button for 3 seconds again. In case of "ON"...
  • Page 19 Alarm - Service Recall • Once an alarm light comes on, you should contact a service. • If you press [s.saver] button when there is an alarm and an exclamation mark on the display, the alarm sound will turn off, however the exclamation mark will stay on the digital indicator panel until error is fixed.
  • Page 20 VITASTORE mode VITASTORE works to protect the flavor, texture, and appearance of food. By maintaining ideal temperature and humidity levels, pre-set to optimize the freshness of fruits and vegetables, we create the conditions for longer shelf-life. To select VITASTORE mode, Zone1 section should be cooler.
  • Page 21 Warnings about Temperature Adjustments • Your temperature adjustments will not be deleted when an energy breakdown occurs. • It is not recommended that you operate your fridge in environments colder than 10°C in terms of its efficiency. • Temperature adjustments should be made according to the frequency of door openings, the quantity of food kept inside the fridge and ambient temperature of the place of your fridge.
  • Page 22 Demo mode This mode will be use for only sales points by salesman to show functions & modes to customer without operating components as a compressor, fan, etc. Entering Demo mode : Firstly the power is on , secondly the starting program is waited for 85 seconds and then push q.drink button continuously within 3 minute , During this time, open and close Zone-2 door for 3 times.
  • Page 23 Flow of Air...
  • Page 24 ZONE-1...
  • Page 25 COOLER Compartment and ZONE-2...
  • Page 26 SERVICE MODE Entering service mode : Push cooler button continuously. During this time, open and close Zone-2 Door 3 times for a short time. Please make sure the door to close exactly. Otherwise, it would not be activate. Cooler refrigerator Zone1 Zone2 During service mode :...
  • Page 27 1. When push «q.drink» once; Starting program NOTE: It is necessary to wait for 85 seconds until the end of the process. It can not be canceled. Economy symbol in display will blink during mode. Multizone_2 segment will show as components are checked.
  • Page 28 2. When push «q.drink» twice; Forced defrost and forced canceling of defrost Holiday symbol will blink during mode. Defrosting mode will start from Step 3. Mode can be canceled manually or automatically. Manual canceling will be done by pushing cooler button. Symbol will be OFF if defrost is canceled manually.
  • Page 29 3. When push «q.drink» thrice Forced opening and closing of valve [q.drink] symbol will blink during this mode. Only the icon of compartment which valve gives the way ON, will blink. If the service man push zone_2 button, the valve will change to other side way and part icon which valve gives the way ON, will blink.

  • Page 30: Sensor Number

    4. When push «q.drink» for four times; Displaying actual temperatures in compartments Sensor symbol will blink during mode. Service man could change the sensor number by pushing zone2 button Sensor Sensor Number Temperature Value If service man pushes cooler button again, function will be canceled. Appliance will return to initial service mode reaction Sensor Temperature Value (Zone 1) Sensor Number (Zone 2) Cooler compartment sensor temp.
  • Page 31 USER AND SERVICE MODE ERROR MESSAGES Alarm symbols on display After the service mode is activated, the display show the error codes as follows if there is any failure.
  • Page 33 Component defect ERROR DETAILS D sensor 1 temp >-8°C (D sensor temp. unchanged for10 min. Compressor 1 Defect continuous compressor run) D sensor 2 temp >-8°C (D sensor temp. unchanged for10 min. Compressor 2 Defect continuous compressor run and valve position is outlet – 2) Defrost Heater 1 Defect If D sensor1 <0°C after 90 min defrost started Defrost Heater 2 Defect...
  • Page 34 If Zone - 1 and Zone - 2 is used as Refrigerator compartment : NOTE:To prevent the wrong alarms, this alarm status is disabled on following conditions: •During the first 6 hours after the product was firstly connected. •During the defrost period •During the first two hours after a defrost •During the first 2 hours that one of the doors was open.
  • Page 35 NORMAL DEFROST FUNCTION Calculating defrost starting time a) If AT<23 C fix the defrost cycle to 16 hours (running + stopping) b) If 23 C < AT < 30 C If door is not opened; First Defrost cycle time will be fixed to 20 hours. Second defrost cycle time will be fixed to 26 hours.
  • Page 36 Replacement of Upper Doors 1. Unscrew the screws fixing the left and right top hinge cover. (Fig-1.1 / Fig1.2) Open the door (about 30°) and remove the hinge covers. Figure-1.1 Figure-1.2 2. Disconnect the socket connections. (Fig-2.1 / Fig-2.2) Figure-2.1 Figure-2.2 3.
  • Page 37 4. Remove the refrigerator doors by lifting them up. (Fig-4.1 / Fig-4.2) Figure-4.1 Figure-4.2 Note-1: To re –assembly the doors basically repeat the previous steps backwards. (Steps:4-3-2-1). Note-2: After installing the upper doors , Note-3: Three out of Four screw sockets carefully connect the sockets around hinge are slotted to let door adjustment.
  • Page 38 Replacement of Kick Plate 1. To not damage the paint use some piece of tape to cover left, right and middle of the bottom sheet as shown at below pictures. Figure-1.1 Figure-1.2 2.To remove the kick plate start from the right side an gently release the plastic holder tab. Then again gently release the middle tab.
  • Page 39 Assembly of the Kick plate 1. Check the kick plate holders, if damaged replace them with new ones. 2. Start mounting from the left side and make sure the tabs on the kick plate are matching with the holders.
  • Page 40 Removing the Bottom Doors 1. Remove the right & left bottom door hinge covers with a Phillips screw driver. 2. Remove the bottom door handle led sockets . 3. Remove the middle hinge fixing screws with Phillips screw driver.
  • Page 41 4. Remove the freezer doors by lifting them up. *** Make sure that the led sockets are not tripping anywhere. 5. Remove the bottom hinge screws and take out the bottom hinges. Note-1: To re –assembly the doors basically repeat the previous steps backwards. (Steps:5-4-3-2-1). Note-2: Carefully connect the bottom door led sockets.
  • Page 42 Replacement of Refrigerator Fan Motor 1. Remove the upper glas shelf. 2. Pull towards the fan motor cover placed on the air duct as shown below. 3. Then shift and remove the cover.
  • Page 43 4. Remove the fan motor fixing screw and takeout the fan motor. 5. Hold and pull the fan motor socket as shoen at the below picture. *** There is a radial type fan used in this product which works with DC 12 Volts. Cables;...
  • Page 44 Replacement of Refrigerator Multiflow 1. Take out the glass shelves 2. Remove the fan motor cover and fan motor as described at previous sections. 3. Remove the led lightning sockets located at the left and right side as shown at the below pictures.
  • Page 45 5. Airduct is fixed with holders from both left & right side. To remove the airduct start to pull from the upper side and release the airduct from the holders. 6. Remove the airduct 7. Inner view of the air duct is below. *** In case of any fault at resistance, leds or plastic holders;...
  • Page 46 8. Remove the left air duct 9. Unscrew the fixing screws 10. Remove the left air duct cover screw caps with the at the left side. cover. help of a thin tipped tool. 11. Remove the right air duct 12. Unscrew the fixing 13.
  • Page 47 Replacement of Freezer Multiflow 1. Remove the fixing screws of drawer rails. 2. Takeout the rails. 4. Remove the fan protection wire with the 3. Unscrew the air duct fixing screws. help of a screwdriver 5. Pull and take out the air duct cover. Note: To re –assembly basically repeat the previous steps backwards.
  • Page 48 Replacement of ZONE-1 Fin Evaporator Assy Resistance Connector Thermal Fuse Fan Motor Connector Connector Empty Zone 1 Multi socket connections 2. Take out the thermal fuse connector 1. Take out the putty on the socket. (Black connector) Thermal Fuse Connector 3.
  • Page 49 5. Remove the defrost sensor socket. 6. Cut off the cable holder and remove the sensor. 7. Unscrew the fan motor fixing screws 8. Remove the fan motor connector (pink connector) 9. Take out the fan motor 10. Fan motor parts are below Fan motor Fan motor Fan motor...
  • Page 50 Replacement of ZONE-2 Fin Evaporator Assy Thermal Fuse Connector Resistance Fan Motor Connector Connector Zone 1 Multi socket connections 2. Take out the thermal fuse connector 1. Take out the putty on the socket. (Black connector) Thermal Fuse Connector 3. Cut off the thermal fuse fixing cable holder. 4.
  • Page 51 6. Cut off the cable holder and remove the 5. Remove the defrost sensor socket. sensor. 7. Unscrew the fan motor fixing screws 8. Remove the fan motor connector (pink connector) 9. Take out the fan motor 10. Fan motor parts are below Fan motor Fan motor Fan motor...
  • Page 52 Replacement of Fin Evaporator Tray Resistance 2. Pull the evaporating to release it from the 1. Disconnect the tray resistance connection holders. 3. Carefully flim the evaporator to the left side. 4. Slowly pull the tray resistance. Not: Resistance used at the Zone 1 and Zone 2 are different in terms of power and design,they are not interchangeable.

  • Page 53: Replacement Of Main Board

    Replacement of Main Board Warning: Make sure the unit is unplugged 1. Remove the mainboard cover screws placed at the top of the unit and take the 2. Mainboard socket connections are described as below. Display socket Ambient socket socket...
  • Page 54 3.Remove the connection sockets carefully and remove the mainboard. Not: All sockets are different on the main board .They are not interchangeable. 4. Replace the main board. 5. Connect the sockets 6. Tidy up the cables, place the cover and fix the screws.

  • Page 55: Replacement Of Display

    Replacement of Display Warning: Make sure the unit is unplugged 1. Display can be removed with the disassembly tool. Do not use any sharp objects to remove the display. 2. Disassembly tool code is 42082456 3. Place and fix the disassembly tool on to display and pull to take out the display. 4.
  • Page 56 5. Back view of the display card 6. Connect the display cable, place and fit the display card and push until the holders are placed. 6. Check if there any elevation around the corner.

  • Page 57: Replacement Of Door Handle

    Replacement of Door Handle 1. Disassembly the snapfits on the door handle cover with flat- 2. There are tippings for flat-blade blade screwdriver. screwdriver inside of door handle. 3. Disassembly the door handle 4. Disassembly the connector of 5. Disassembly the screws on door cover.
  • Page 58 7. Apply the same method for the other door handles. 6. Disassembly the door handle. 8. Assembly the door handle 9. Assembly snapfits as shown below. cover as shown below. Note: Carefully connect the bottom door led sockets. If the sockets wont connect carefully or connected upside down the led will not operate.
  • Page 59 Replacement of Led Strip (inside of the door) 1. Led lightning at the inner side of the door plastics are 2. Remove the screws shown at below picture. 3. LEDs at the inner side of 4. Remove the led strip 5.
  • Page 60 Replacement of Trizbar Trizbar is placed on the upper left door. There are two sliding connection point at the top and bottom of the trizbar. There is a DC 12V resistance inside the trizbar. Trizbar should have replaced as a group. 1.
  • Page 61 Replacement of Door Reed Switch There are two switches at the upper section , one at the left side other at the right side. 1. Remove the switch and holder with the help of a thin tipped screwdriver as showed below. 2.

  • Page 62: Replacement Of Sensors

    Replacement of Sensors Ambient Sensor is plased at the left top of the unit. 1- Remove the refrigerator sensor cover 2- Remove the sensor by hand and remove the by pulling forward. sensor connector. Refrigerator Sensor is placed at the inner left side of the refrigerator section. 1 - Remove the refrigerator sensor cover 2- Remove the sensor by hand and remove the by pulling forward.
  • Page 63 Zone -1 sensor is placed at the inner right back side of Zone -1. 1- Remove the refrigerator sensor cover 2- Remove the sensor by hand and remove the by pulling forward. sensor connector. Zone -2 sensor is placed at the inner left back side of Zone -2. 1- Remove the refrigerator sensor cover 2- Remove the sensor by hand and remove the by pulling forward.
  • Page 64 Chiller dismounting 1- Open the refrigerator doors and pull 2-Push the chiller upwards while pushing the the chiller towards. telescopic rail downwards to release the holder. Left 3 - Push the chiller upwards while pushing the telescopic rail downwards to release the holder.
  • Page 65 5- Release the chiller from the rail holders by pulling it towards. Details of front & back holders Left Back holder Front holder Right Back holder Front holder...