Summary of Contents for Mercury MerCruiser ECM 555
- Page 1 MAIN MENU #36 Service Manual ECM 555 Diagnostics VIEW Serial Number 0M300000 and Above echain) R 2001...
- Page 2 It is assumed that these personnel are familiar with marine product servicing procedures. Furthermore, it is assumed that they have been trained in the recommended service procedures of Mercury MerCruiser product, including the use of mechanics’ common hand tools and the special Mercury Marine or recommended tools from other suppliers.
- Page 3 Precautions It should be kept in mind, while working on the product, that the electrical system and ignition system are capable of violent and damaging short circuits or severe electrical shocks. When performing any work where electrical terminals could possibly be grounded or touched by the mechanic, the battery cables should be disconnected at the battery.
- Page 4 Models Covered in This Manual Sterndrive (MCM) Serial Number 4.3L MPI Alpha and Bravo 5.0L MPI Alpha and Bravo 350 MAG MPI Alpha and Bravo 0M300000 and Above 0M300000 and Above 350 MAG MPI Alpha and Bravo Horizon MX 6.2 MPI MX 6.2 MPI Horizon Inboard and Tow Sports (MIE) Serial Number...
- Page 5 THIS PAGE IS INTENTIONALLY BLANK Page iv 90-864573 FEBRUARY 2002...
- Page 6 Service Manual Outline General Information Section 1 - General Information Section 2 - Troubleshooting Troubleshooting Section 3 - Wiring Diagrams Wiring Diagrams 90-864573 FEBRUARY 2002 Page v...
- Page 7 ....2A-5 Chart A-11 Cuts Out PCM 555/ECM 555 or Misses Symptom ....
- Page 8 ..... . . 3A-25 ECM 555 EFI System Engine MAP/T Circuit ....
- Page 9 THIS PAGE IS INTENTIONALLY BLANK Page viii 90-864573 FEBRUARY 2002...
- Page 10 GENERAL INFORMATION SERVICE MANUAL NUMBER 36 SECTION 1A - GENERAL INFORMATION Table of Contents How To Use This Guide ....1A-2 Electronic Control Module Abbreviations ..... . . 1A-3 (ECM) and Sensors .
- Page 11 GENERAL INFORMATION SERVICE MANUAL NUMBER 36 How To Use This Guide This diagnostic guide is separated into 3 sections: General Information, Troubleshooting and Wiring Diagrams. General Information covers: General wiring information Engine Guardian description Warning chart Troubleshooting covers: ...
- Page 12 GENERAL INFORMATION SERVICE MANUAL NUMBER 36 Abbreviations Amperes in. hg Inches Of Mercury BARO Barometric Pressure Injector Battery Positive Terminal, Bat- Kilopascal tery or System Voltage Battery Positive Voltage Knock Sensor System Beeps Kilovolts Camshaft milliamperes cond Condition Main Power Relay cont Continuous Manifold Air Pressure...
- Page 13 GENERAL INFORMATION SERVICE MANUAL NUMBER 36 Special Tools DMT 2000A Tachometer / 91-854009A3 Multi-Meter Kit Description: Measures rpm on both 2 and 4 cycle marine engines, records the maximums and minimums simultaneously and will read accurately in high RFI environments. Replacement Components: 91-854010-1 8 ft (2.4 m) Inductive Pick-Up...
- Page 14 Must order the 91-803999 cartridge for MEFI 1, MEFI 2 and MEFI 3 ECM models 91-880118A2 cartridge for ECM 555 and PCM 555 models. 84-825003A1 Replacement 10 ft (3 m) 25-pin Harness...
- Page 15 GENERAL INFORMATION SERVICE MANUAL NUMBER 36 Special Tools (continued) Fuel Pressure Gauge Adaptor 91-803135 Description: Allows updating 91-16850A 2 and older Fuel Pressure Gauge Kits. Adapts the gauge to fit either the Mercury MerCruiser or the GM Shrader valve. This Adaptor Kit is included with the Fuel Pressure Gauge Kit 91-881833A2.
- Page 16 74214 Mercury MerCruiser DDT 91-880118A2 Cartridge Version 1.2 Description: Use on PCM 555 and ECM 555 models. 78036 Scan Tool Kit / Version 4.0 Note in Description Description: Hand-held Scan Tool updated for 2001. (refer to Service Bulletin 2001-1). Use...
- Page 17 GENERAL INFORMATION SERVICE MANUAL NUMBER 36 Special Tools (continued) Portable Timing Light 91-99379 Description: Checks the ignition timing, powered by 2 D-cell batteries. 73664 Spark Gap Tester 91-63998A1 Description: Spark Gap Tester Page 1A-8 90-864573 FEBRUARY 2002...
- Page 18 GENERAL INFORMATION SERVICE MANUAL NUMBER 36 Special Tools (continued) Rinda Technologies 4563 N. Elston Ave. Chicago, IL 60630 Phone: 773-736-6633 Fax: 773-736-2950 Email: Sales@rinda.com Mercury Marine W6250 Pioneer Road, P.O. Box 1929 Fond Du Lac, WI 54935-1939 Phone: 920-929-5589, 800-487-8736 www.MERCURYMARINE.com 28635 Mound Rd.
- Page 19 SERVICE MANUAL NUMBER 36 Precautions WARNING Electrical, ignition and fuel system components on your Mercury MerCruiser are designed and manufactured to comply with U.S. Coast Guard Rules and Regula- tions to minimize risks of fire and explosion. Use of replacement electrical, ignition or fuel system components, which do not comply with these rules and regulations, could result in a fire or explosion hazard and should be avoided.
- Page 20 GENERAL INFORMATION SERVICE MANUAL NUMBER 36 Precautions (continued) WARNING Make sure no fuel leaks exist, before closing engine hatch. WARNING Avoid gasoline fire or explosion. Improper installation of brass fittings or plugs into fuel pump or fuel filter base can crack casting and/or cause a fuel leak. ...
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Getting a fault code #4, can't seem to find out what that is. What am I looking for