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Challenger 9316S Workshop Service Manual

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Workshop Service Manual
Rotary Disc Header
9316S
9316D
North America
October 2019
4205 River Green Parkway, Duluth GA 30096 USA
79037417A
Challenger is a registered trademark of Caterpillar
Inc. and is used under license by AGCO.
NA
© AGCO 2019
English

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  • Page 1 Workshop Service Manual Rotary Disc Header 9316S 9316D North America October 2019 4205 River Green Parkway, Duluth GA 30096 USA 79037417A Challenger is a registered trademark of Caterpillar Inc. and is used under license by AGCO. © AGCO 2019 English...
  • Page 2 CALIFORNIA Proposition 65 Warning WARNING: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
  • Page 3 TABLE OF CONTENT General Drive system Hydraulic system Electrical system Cutterbed Conditioner Diagrams Index Find manuals at https://best-manuals.com...

  • Page 4: Table Of Contents

    Table of contents 1 General ........... . 1-3 General information 1.1.1 Introduction to this service manual .
  • Page 5 Table of contents 1.5.5.1 Cutterbed oil level ........1-27 1.5.5.2 Change the cutterbed oil .

  • Page 6: General Information

    1. General 1.1 General information GUID-D0FA2E94-0D28-42E9-A80B-6BB593BA9687 [V1] 1.1.1 Introduction to this service manual This service manual gives information from engineering tests, operating data, and the latest service techniques at the time of publication. Read this service manual carefully before doing any service on the machine.

  • Page 7: Page Numbers

    1. General GUID-9BD2A110-651C-40FC-8D40-EDBAFD670A3C [V1] 1.1.4 Table of contents This manual has a table of contents at the front. The table of contents shows the divisions. The individual divisions also have a table of contents. GUID-6300C4A8-D25F-4B2F-BDC2-FAC58F99378B [V1] 1.1.5 Page numbers All pages have two numbers, such as 01-25. The first number shows the division. The second number shows the page in the division.

  • Page 8: Safety

    1. General 1.2 Safety GUID-5D9F270E-D748-4741-82B1-BE49B78685F2 [V5] 1.2.1 Safety symbol The safety symbol tells you about a potentially hazardous area! Look for the safety symbol in this manual and on the machine. The safety symbols tell you that there is important safety instructions in the manual.

  • Page 9: A Word To The Technician

    1. General Always make sure that safety signs are in the correct locations and that you can read the safety signs. Illustrations of safety sign locations are in this section. Keep the safety signs clean. If necessary, use a weak soap and water solution. GUID-3C35D58D-1F5D-4B85-A915-C7BB48F47262 [V1] 1.2.5 A word to the technician Read and understand the safety section in this...

  • Page 10: The Service Manual

    1. General GUID-0CC50E5C-AD62-4FFD-9435-62214FEFA5F4 [V1] 1.2.6 The service manual Read the table of contents and basic layout. Become familiar with all parts of this service manual. This service manual gives the technician very important information. Machine movement when in normal use determines right-hand and left-hand. This manual covers general safety practices for this machine.

  • Page 11: General Information

    1. General GUID-37023B41-C0ED-4F86-A909-1F42C1FE5D97 [V4] 1.2.7.2 General information When parking, park the machine on a solid level surface and lower the header to the ground. Put all controls in neutral, and apply the parking brake. Stop the engine and take the key with you. WARNING: Whole body crushing hazard.

  • Page 12: Personal Protective Equipment

    1. General GUID-7FEFA67B-E06F-4EFE-A23E-738FE96997E9 [V3] 1.2.7.3 Personal protective equipment Put on all personal protective equipment (PPE) and protective clothes that are supplied to you or that are necessary for the conditions and by applicable laws. PPE includes equipment to prevent injury to your eyes, lungs, ears, head, hands and feet.

  • Page 13: Exhaust Warning

    1. General All shields and guards must be in the correct position and in good condition. Keep away from the components that rotate. DANGER: Entanglement hazard. Rotating components. Severe personal injury or death can occur. Do not make adjustments or repairs to components while they are moving.

  • Page 14: Handrails

    1. General GUID-DAAB4281-F045-467E-97A1-20DFD2BB692C [V4] 1.2.7.8 Handrails WARNING: Falling hazard. Personal injury or death can occur. Use appropriate safety precautions when working off the ground. Point your body in the direction of the ladder and use the handrails when you are on the machine ladders.

  • Page 15: Maintenance

    1. General clean. If applicable, make sure the Slow Moving Vehicle (SMV) emblem is clean, visible, and correctly mounted on the rear of the machine. Be aware of other traffic on the road. Keep well over to your own side of the road and pull over, whenever possible, to let faster traffic pass.
  • Page 16 1. General Do not do the servicing, examine or adjust chains or belts while the engine is in operation. GUID-7D1C9640-D737-4F38-8886-F1D2280DF613-high.jpg [High] Fig. 16 Do not operate the machine with the drive shaft shields open or removed. Entanglement in drive shafts that rotate can cause injury or death. Stay clear of components that rotate.

  • Page 17: Fire Prevention And First Aid

    1. General GUID-9D716526-CF1A-4CD9-89A6-FD350D1B1E7A [V7] 1.2.8.2 Fire prevention and first aid Be prepared for emergencies. Keep a first aid kit available for use on small cuts and scratches. Keep one or more fire extinguishers of the correct type. Examine fire extinguishers regularly as stated by the manufacturer.

  • Page 18: High Pressure Leaks

    1. General GUID-68111A90-0641-4B8F-9AB9-A5B05A044C46 [V4] 1.2.8.3 High pressure leaks WARNING: Hydraulic fluid under pressure can penetrate the skin or eyes. Serious personal injury, blindness, or death can occur. Relieve the pressure from the system or component before disconnecting components. Wear personal protective gear while working on the machine or equipment.

  • Page 19: Tire Safety

    1. General the nitrogen will make the accumulator move at a high rate of speed. GUID-E28CEEE8-E160-49B0-8080-8D193B1B4E86 [V7] 1.2.8.5 Tire safety Examine tires for cuts, bulges, and correct pressure. Replace worn or damaged tires. When tire service is needed, have a qualified tire mechanic service the tire.
  • Page 20 1. General • Disconnect all controllers and monitors. • Connect the welding ground as close as possible weld area. If you do not disconnect the electrical components, the component can be damaged. When you connect the electrical connections, connect the battery cables last. Rotary Disc Header 1-17 79037417A...

  • Page 21: Machine Identification

    1. General GUID-0853B3F6-8A91-438A-9326-C54D60DEDBE0 [V5] 1.3 Machine identification Each machine is identified by a model and a serial number. Record these numbers in the spaces given. Give the model number and serial number to your dealer when parts or servicing are necessary. Machine model number: Machine serial number: Date of delivery:...
  • Page 22 1. General Check letter (0 or used if model identifier is Plant code five digits) Family code Model year code (G = 2016, H = 2017 , J = Unit number of the year 2018, K = 2019) (10) End symbol Rotary Disc Header 1-19 79037417A...

  • Page 23: Service Schedule

    1. General GUID-E54E1BE5-E478-4AFA-A249-68A3EC96C7CE [V2] 1.4 Service schedule 10 hours 50 hours 250 hours Start of Other Service Item each season Lubricate the conditioner and helper roll U-joints (8 lubrication fittings on the left-hand side). Lubricate the conditioner U-joints (double conditioner only - 5 lubrication fittings on the right-hand side) .

  • Page 24: Lubrication Details

    1. General 1.5 Lubrication details GUID-F0872953-7600-4882-B4F6-186665BA290A [V3] 1.5.1 Inspection during lubrication Always examine for loose, missing, and worn parts when lubricating the machine. Periodically inspect all bolts, nuts, and bearing lock collars to make sure the components are tight. DANGER: Do not lubricate the machine when the header is engaged and the engine is running.
  • Page 25 1. General Conditioner and helper roll bearings - single conditioner Three lubrication fittings (1) on each side. (50 hours) Apply grease to the bearings until grease just starts to come through the seal. GUID-E24862E8-A448-4CB7-9E1E-E6C88DA8A2F5-high.jpg [High] Fig. 31 Conditioner and helper roll bearings - double conditioner Five lubrication fittings (1) on each side (50 hours).

  • Page 26: Cutterbed Drive Gearboxes

    1. General Cutterbed driveshaft One lubrication fitting (1) on each side for the splines. (10 hours) Two lubrication fittings (2) on each side for the U- joints. (10 hours) GUID-7B604E46-7CD0-4D09-ACA4-478C77785F47-high.jpg [High] Fig. 34 1.5.3 Cutterbed drive gearboxes GUID-DE527922-06B0-4E72-90CB-291DE1AB51A5 [V2] 1.5.3.1 Gearbox plug location Breather / fill plug Level plug Drain plug...

  • Page 27: Change The Gearbox Oil

    1. General Remove the lubricant level plug (1). The oil level must be even with the bottom of the lubricant level plug. To add lubricant: a) Remove the fill plug (2). b) Add lubricant through the fill port. c) Install the fill plug. Install the lubricant level plug.

  • Page 28: Conditioner Gearboxes

    1. General 1.5.4 Conditioner gearboxes GUID-B5AF28F7-21E7-450B-8AAC-3C50FBC7D134 [V1] 1.5.4.1 Plug location - conditioner gearbox Triple conditioner gearbox Drain plug Fill plug Level plug IMPORTANT: On an early production triple gearbox, the oil level plug is on an elbow. GUID-F42EB517-50A7-4E9F-BE14-966AE309DB6A-high.jpg [High] Fig. 38 Right conditioner gearbox - double conditioner only Drain plug Fill plug...

  • Page 29: Examine The Gearbox Oil Level

    1. General GUID-D2043728-5C64-4E0C-986D-CE6C32EF21D6 [V1] 1.5.4.2 Examine the gearbox oil level Procedure Remove the oil level plug (1). IMPORTANT: On an early production triple gearbox, the oil level plug is on an elbow. Make sure the oil level is even with the bottom of the hole.

  • Page 30: Change The Gearbox Oil

    1. General GUID-18805178-AF4E-4668-B07F-D931CBA37031 [V1] 1.5.4.3 Change the gearbox oil Procedure Remove the oil drain plug (1). Let the oil drain. Install the oil drain plug. Remove the oil fill plug (2) and the oil level plug (3). IMPORTANT: On an early production triple gearbox, the oil level plug is on an elbow.
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9316d

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