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Model 300 Model 300 Operators, Maintenance And Parts Manuals GeoQuip Power Systems, LLC HIGH QUALITY VIBRATORY HAMMERS, HYDRAULIC AUGERS, AND HYDRAULIC POWER UNITS...
TABLE OF CONTENTS Section 1 General Information 1.1 Warranty 1.2 Model 300 Vibratory Exciter with Power Unit Section 2 Safety 2.1 Important Safety Information 2.2 Standard Safety Procedures Section 3 Introduction 3.1 Specifications 3.2 General Overview Section 4 Maintenance 4.1 Daily Maintenance 4.2 General Maintenance...
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7.6 Model 300-Brake Valve Manifold 7.7 Model 300-Hydraulic Manifold 7.8 Model 300-Power Unit Replacement Parts 7.9 Model 300-Vibration Suppressor 7.10 Model 300-Hydraulic Schematic-Model 300 Vibro Hammer & Power Pack 7.11 Model 300-Harness Layout 7.12 Model 300-Harness Diagram 7.13 Model 300-Vibro Control Pendant Electrical Schematic 7.14 Model 300-C9.3B Industrial Engine Electrical System 1 of 2...
1.1 Warranty GeoQuip Power Systems, LLC hereby warrants that the Model 300 is free from defects in material and workmanship attributable to GeoQuip Power Systems, LLC under normal use and service for a period of ninety (90) days from date of delivery of such machine.
It utilizes high-speed directional vibration and customized hydraulic clamping accessories. The Model 300 consists of five main parts: a vibratory exciter, a hydraulic clamp assembly suitable for driving or pulling a particular type of pile, a hydraulic hose bundle 150-feet in length, is driven by a diesel hydraulic power unit, and a remote control pendant that operates the hammer and clamp.
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A 50-foot remote control electrical operated pendant is standard on the Model 300 and allows the operator to move around for the best view of the worksite. 1.2.3 Hydraulic Hose Bundle The 300 unit is also equipped with a 150-foot Kevlar sleeved hydraulic hose bundle, standard, consisting of three 50-foot sections.
For the name of the nearest FACTORY AUTHORIZED REPRESENTATIVE contact GeoQuip Power Systems, LLC. at (816) 221- 4774. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 9...
SAFELY DISPOSE OF CONTAMINATED RAGS AND CONTAINERS. NEVER LEAVE IN OR ON THE POWER UNIT ENCLOSURE. NEVER STORE FLAMMABLE LIQUIDS NEAR THE POWER UNIT OR EXCITER. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 10...
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LIFTING PIN OR SHACKLE OF THE VIBRATION SUPPRESSOR. THE REQUIRED STRENGTH OF THIS SLING DEPENDS ON THE CAPACITY OF THE CRANE AND THE WORK TO BE DONE. A SAFETY FACTOR OF 5 IS RECOMMENDED. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 11...
Exciter. 12) Upon lifting the 300 Exciter to a free-hanging position, check the level of the gear oil in the sight glass located in the lower left hand corner of the case. Try to position the case as level as possible to achieve the most accurate measurement possible.
9) Turn exciter from stored side down to stored side up when exciter is stored for extended periods of time. It is not ideal to start unit with dry bearings in the exciter case. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 19...
Use the “turn of the bolt” method to tighten bolt properly. 5) There are many fasteners available which are not suitable for use with HPSI products. Replace with only “American Manufactured” or factory replacement fasteners.
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300 Exciter case drawing d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 25...
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It is recommended that the shaft be supported during removal because of excessive weight. Retrieve shaft spacer and inner race as shaft is removed. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 26...
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DO NOT REUSE HEATED RACES OR BEARINGS. 3) Remove pinion bearing support sleeve in same manner as eccentric sleeves, by using HPSI puller. Pinion gear must also be supported during removal of pinion bearing spacer sleeves and pinion bearings. 4) Remove pinion bearings and motor spacer sleeve by LIGHTLY tapping with small rubber mallet on the outer race only.
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Never allow bolts or tools to be set around the open top of the gear box. Total gear/bearing failure will occur due to foreign objects falling in the open gearbox! d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 28...
4.7 Movable Jaw Replacement 4.7.1 Exploded View of Parts ITEM NO. PART NO. DESCRIPTION 32055 PILE GUIDES 200T 32446 MODEL 300 RECESSED CLAMP GUARD 32494 200 TON FIXED JAW 32495 200 TON MOVABLE JAW 32530 200 TON CYLINDER HEAD 32651...
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MAINTENANCE d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 30...
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4) Replace the fixed side jaw by sliding the jaw onto the machined grooves on the clamp housing, aligning with bolt holes.* *required torque spec is 1,000 ft-lbs. HPSI advises using Loctite 277 on bolts. NOTE Never reuse a movable jaw shear pin. Replace with a new pin any time the jaw is removed.
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NEVER REMOVE THE 3/8” PIPE PLUG FROM THE CYLINDER AREA OF THE CLAMP HOUSING. 5,000 PSI MAY BE ON THIS PLUG. NEVER REMOVE THE CYLINDER CHECK VALVE WITHOUT RELEASING CLAMP PRESSURE. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 32...
5) Make sure the couplers are fully hand tight. Do not use wrenches or hammers to avoid damaged internal parts of the quick disconnects. 6) Close all four faucet valves prior to starting the engine. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 34...
NOTE Always maintain full available engine RPM when adjusting, clamping or driving any piling to obtain the maximum clamping force available. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 35...
13) To start the power pack refer to the Section “Starting Unit” 5.4.1 Power Unit. Let the Power Unit run for at least 15 minutes prior to starting the exciter. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 36...
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OPERATION 5.3.2 Vibratory Exciter 1) The Model 300 has been designed to utilize a CROSBY P/N RIG 33072-85 ton lifting shackle for the lifting of the Exciter. It is important that this Shackle is properly installed per the manufacturer’s specifications and instructions, and that all of their safety recommendations and warnings are carefully followed.
Close the Clamp Jaws with a steel plate between teeth before running the Exciter in the “Free hanging” position. See Section 5.2.2 for further instructions. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 38...
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5) The 300 Exciter is equipped with a Load Indicator Placard that indicates the maximum allowable pull on the Exciter. There are also “overload stops” to eliminate overloading of the suspension.
5) Be certain that both the Key Switch and the toggle switch are in the OFF position at the end of any overnight or prolonged shutdown of the unit. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 40...
2) Start engine and shift main control valve with the exciter disconnected. 3) Slowly turn in relief while watching drive pressure gauge. Relief setting for Model 300 is 5,000 P.S.I. 4) When you have reached the proper setting of relief, lock the lock nut and locking ring. Put the plastic cap back in place.
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CAUTION It is necessary for only trained personnel to perform pressure adjustments to the hydraulic system. Consult your authorized factory representative for assistance. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 42...
GeoQuip Power Systems, LLC for more information regarding the setting of the relief valve or the pressure of the Clamp Pump. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 44...
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To release the pressure captured inside the hydraulic cylinder, carefully loosen the lock nut on the relief valve (P/N VLV-33041, on the model 300 clamp cylinder, exploded diagram page.) Next screw in the stem with an Allen wrench until it is as tight as possible. Make sure that the nut does not retighten as you do this, allowing pressure to be maintained in the cylinder.
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6.2.6 Driving Speed As a general rule, the minimum penetration should be above 1” per minute for continuous driving. d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 46...
PARTS 7.1 Model 300 - Exciter Gear Case 7.1.1 Bill of Materials ITEM NO. PART NO. DESCRIPTION VIB-32558 EXCITER GEAR CASE GER-27 ECCENTRIC GEAR - MALE GER-28 ECCENTRIC GEARS – FEMALE GEA-32308 ECCENTRICS GEA-32018 ECCENTRIC SHAFTS GUA-3244R MOTOR GUARD S-2222-165...
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PARTS 300 Exciter case drawing 7.1.2 Exciter Gear Case Exploded View d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 49...
PARTS 7.2 Model 300-Universal Sheeting Clamp 7.2.1 Bill of Materials ITEM NO. PART NO. DESCRIPTION CLP-32055 PILE GUIDES 200T GUA-32446 200 TON CLAMP GUARD CLP-32494A 200T FIXED JAW CLP-32495A 200 TON MOVEABLE JAW CLP-32530 200 TON CYLINDER HEAD CLP-32651A 200 TON BRONZE SLEEVE...
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PARTS 7.2.2 Model 300-Universal Sheeting Clamp-Exploded View d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 51...
PARTS 7.3 Model 300-125 Ton Caisson Clamp 7.3.1 Bill of Materials ITEM NO. PART NO. DESCRIPTION 32362 125 TON CAISSON CLAMP 32660 125 TON PISTON ROD 32110 CAISSON CLAMP MOVABLE JAW 32041 125/150 TON CYLINDER HEAD/CAISSON HEAD 32101 FIXED JAW FOR CAISON CLAMP...
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PARTS 7.3.2 Model 300-125 Ton Caisson Clamp-Exploded View d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 53...
PARTS 7.4 Model 300 Caisson Beam 7.4.1 Bill of Materials ITEM NO. PART NO. DESCRIPTION STL-00755 RAW BEAM 125T-EXP 125 TON CAISSON CLAMP ASSEMBLY NOT SHOWN BT-3/4H-2 BOLT ¾-10 2 HEX CAP NOT SHOWN BT-1-1/2HB-6 BOLT 1 ½-6 6 HEX CAP...
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PARTS 7.4.2 Model 300-Caisson Beam-Exploded View d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 55...
PARTS 7.5 Model 300-Brake Valve Manifold 7.5.1 Bill of Materials ITEM NO. PART NO. DESCRIPTION MAN-32046 MODEL 300 BRAKE MANIFOLD HOS-32725U MODEL 300 HOSE BLOCK UPPER NOT SHOWN HOS-32725L MODEL 300 HOSE BLOCK LOWER NOT SHOWN VLV-33034 CASE DRAIN RELIEF VALVE...
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Brake Valve Manifold PARTS 7.5.2 Brake Valve Manifold-Exploded View d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 57...
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HAMMER DIRECTIONAL VALVE MAN-R900910773 REXROTH LOGIC ELEMENT VLV-01439 REXROTH ELEMENT COVER HOS-FF595-24 -24 SPLIT FLANGE KIT, C62 HOS-FF593-24 -24 SPLIT FLANGE KIT, C61 QD-00171 51V-DR-24 QD-00170 5TV-DC-24 d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 58...
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PARTS 7.6.2 Hydraulic Manifold-Exploded View d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 59...
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T4 FINAL HOSE KIT NOT SHOWN HOS-00693 4" DIA. SUCTION HOSE NOT SHOWN HOS-01091 GH781-4 HOSE NOT SHOWN HOS-01093 GH781-8 HOSE NOT SHOWN HOS-01094 GH781-12 HOSE d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 61...
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-24FP SWIVEL X -24FP STR NOT SHOWN S-2047-24-24S -24FP SWIVEL X -24MP 90 NOT SHOWN S-2048-8-8S -8FP SWIVEL X -8FP 90 NOT SHOWN S-2049-24-24S -24FP SWIVEL X -24MP 45 d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 62...
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1 1/2" COUPLING STD BLK NOT SHOWN FIT-1-1/2SRVT 1 1/2 BLACK SERVICE T NOT SHOWN FIT-DST-40 BEVELED 4" KING NIPPLE NOT SHOWN GAG-00344 10 IN SIGHT GAUGE d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 63...
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ARMSTRONG 2 5/8 STRIKING WRNCH NOT SHOWN VIB-01362 98416A009 1/4 INLOCKING PIN NOT SHOWN VLV-00008 VJ5-SP-170 PSI NOT SHOWN VLV-00009 VJ7-SP-60 PSI NOT SHOWN VLV-00634 1/4" PETCOCK d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 64...
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300 Power Pack Exploded view PARTS 7.7.2 Power Unit Replacement Parts-Exploded View d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 65...
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PARTS 7.8 Vibration Suppressor 7.8.1 Bill of Materials ITEM NO. PART NO. DESCRIPTION VIB-32546A MODEL 300, RECESSED SUSPENSION, WELDMENT LOG-33433 LOGO 300 12" HPSI LOGO 12" SUS STOP LRG 180 MOTOR MOTOR GUARD SHEAR FENDER HOSE BLOCK HOSE BLOCK BRKT...
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-32MJ X -32MJ NOT SHOWN S-2042-8-8S -8MK X -8MJ 45 BULKHEAD NOT SHOWN S-2061-12-12S -12MOR X -12MJ 45 NOT SHOWN VIB-01362 1/4” SAFETY LOCKING PIN d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 67...
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300 Vibro Clamp Exploded View PARTS 7.8.2 Vibration Suppressor-Exploded View d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 68...
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PARTS 7.9 Hydraulic Schematic-Model 300 Vibro Hammer & Power Pack 1 1/2" CD 62 6000 PSI -6 SAE 1 1/2" CD 62 6000 PSI -8 SAE 1 1/2" CD 62 3000 PSI -12 SAE -8 SAE 4600 PSI -8 SAE...
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COOLANT LEVEL SENSOR 1340 1350 REMOTE SHUTDOWN C136 16 AWG 1360 INLET AIR TEMP SENSOR INLET AIR TEMP SENSOR 1370 ANALOG SENSOR RETURN ANALOG SENSOR RETURN d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 71...
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PARTS 7.12 Vibro Control Pendant Electrical Schematic d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 72...
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PARTS 7.13 C9.3B Industrial Engine Electrical System 1 of 2 d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 73...
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PARTS 7.13 C9.3B Industrial Engine Electrical System 1 of 2 Continued d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 74...
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PARTS 7.13 C9.3B Industrial Engine Electrical System 1 of 2 Continued d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 75...
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PARTS 7.13 C9.3B Industrial Engine Electrical System 1 of 2 Continued d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 76...
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PARTS 7.13 C9.3B Industrial Engine Electrical System 1 of 2 Continued d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 77...
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PARTS 7.13 C9.3B Industrial Engine Electrical System 1 of 2 Continued d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 78...
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DEF QUALITY BATTERY (+) FUEL PRIMING PUMP A244-CM38 BK-12-GXL 308-CM32 YL-18-SXL KEY SWITCH INPUT RESISTOR - CAN A CM-C7 1552267 134-2540 F711-CM43 YL-18-SXL F712-CM45 GN-18-SXL d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 79...
PLACARDS AND SAFETY SIGNS 8.1 Placards And Safety Signs d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 81...
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PLACARDS AND SAFETY SIGNS 45 TON MAX PULL d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 82...
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PLACARDS AND SAFETY SIGNS d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 83...
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PLACARDS AND SAFETY SIGNS MADE IN AMERICA d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 84...
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PLACARDS AND SAFETY SIGNS d/b/a Hydraulic Power Systems • Phone: (816) 221- 4774 • hydraulicpowersystems.com Model 300 - 85...
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