Superior spx 960 Instruction Manual For Operating And Maintenance
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Superior spx 960 Instruction Manual For Operating And Maintenance

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spx 960
Instruction Manual
for Operating
and Maintenance
WARNING
Incorrect and unsafe equipment operation may cause serious
damage and eventually lead to fatal injuries. Equipment and
maintenance operators must carefully read and get familiar with
the instructions provided in this manual.
The manual must be stored near the operator's seat, and the
Cod. 5.201.0464-EN - 03-2011 REV. 00
operator is expected to read it at regular intervals.
THE MANUAL MUST ALWAYS FOLLOW THE EQUIPMENT
ESPECIALLY WHEN THE EQUIPMENT IS SOLD.

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Summary of Contents for Superior spx 960

  • Page 1 960 Instruction Manual for Operating and Maintenance WARNING Incorrect and unsafe equipment operation may cause serious damage and eventually lead to fatal injuries. Equipment and maintenance operators must carefully read and get familiar with the instructions provided in this manual.
  • Page 2 Istruction Manual for Operation and Maintenance SPX-960: THANK YOU FOR CHOOSING SUPERIOR! SERVING THE PIPELINE INDUSTRY FOR OVER 50 YEARS WRITE THE ID INFORMATION OF YOUR MACHINE BELOW: • PIPELINER - SPX-960: • DIESEL ENGINE CATERPILLAR C13-ACERT: ARRANGEMENT N. • YEAR OF CONSTRUCTION: •...

  • Page 3: Table Of Contents

    Istruction Manual for Operation and Maintenance SPX-960: CONTENTS Pagina CHAPTER 1 - PRELIMINARY REMARKS ..................1-1 1.1 Presentation ..........................1-3 1.1.1 Instruction manual for operation and maintenance ............1-3 1.1.2 Manual users........................1-3 Safety information ........................1-4 1.2.1 Terminology used in this manual ..................1-4 1.2.2 Safety signs ........................
  • Page 4 Istruction Manual for Operation and Maintenance SPX-960: 4.4.2 Pipe layer movement...................... 4-23 4.4.3 Pipe layer shutdown ......................4-24 4.4.4 Emergency stop ......................4-25 Machine operation ........................4-25 4.5.1 Boom and hook movements ................... 4-26 End of operating cycle........................ 4-28 Installation of boom and blocks ....................
  • Page 5 Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS CHAPTER 1 Preliminary remarks 1.1 Presentation ................1-3 1.1.1 Instruction manual for operation and maintenance ..1-3 1.1.2 Manual users.............. 1-3 Safety information ..............1-4 1.2.1 Terminology used in this manual ........ 1-4 1.2.2 Safety signs..............
  • Page 6 Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS...

  • Page 7: Presentation

    This instruction manual provides all the necessary information to know how to properly operate and maintain the «PIPE LAYER SPX 960», hereafter simply referred to as the “machine”, which is manufactured by the company SCAIP, San Pancrazio (Parma, Italy), hereafter referred to as the “Manufacturer”.

  • Page 8: Safety Information

    Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS SAFETY-SPECIFIC INFORMATION The user will inform the machine operators about the risks of injury, the safety devices installed on the machine for the operator’s safety and the accident-prevention rules complying with existing directives and regulations.

  • Page 9: Safety Signs

    Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS 1.2.2 SAFETY SIGNS The machine has been equipped with all the necessary sa- fety devices required to safeguard the operators. However, residual risks still exist and are signaled on the machine with safety signs (decals). These signs (decals) have been attached to the machine and briefl...

  • Page 10: Vibration Levels

    Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS 1.2.3 NOISE EMISSION LEVELS Two decals have been affi xed on the machine (Fig. 2) to show the noise level during machine operation. The noise level was measured according to standard ISO 3746 with the following results: •...

  • Page 11: Machine Identification

    Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS MACHINE IDENTIFICATION The machine is supplied with an identifi cation plate (Fig. 3) located in the operator’s cabin which shows the following information: - CE marking; - Manufacturer’s or Dealer’s name and address; A) Machine model*;...

  • Page 12: Technical Specifications

    Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS TECHNICAL SPECIFICATIONS 1.4.1 STANDARD MACHINE DIMENSIONS (see next page) Length (with rear tow point and bumpers) 6200 mm - 244 in Shipping width (36” shoes) 3790 mm - 149.2 in Operating width 4150 mm - 163.4 in Operating height 3500 mm - 137.8 in...
  • Page 13 Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS...
  • Page 14 Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS TRACKED CARRIAGE Tracks with sealed and lubricated chain Track support rollers Track support rollers Length of track on ground 2.6 m - 8.5 ft Track gauge 4.08 m - 13.4 ft STD shoe width 914 mm - 36 in Shoe area...
  • Page 15 Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS ADJUSTABLE COUNTERWEIGHT QD-CS: this system for quick counterweight disconnection allows for removal of the entire counterweight rack in a short time. Removable counterweight leaves 17 leaves 660 Kg - 1,452 lb each Total weight extendible 11,300 Kg - 24,900 lb HYDRAULIC WINCH...
  • Page 16 Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS WARNING Exceeding working capacities (ref. to diagram below) means putting the machine stability and the operator’s safety at risk. DIAGRAM SPECIFICATIONS 1) BLACK CURVE - This curve describes the max. capacity before the machine tips over according to the boom overhang in compliance with SAEJ743B.

  • Page 17: Ce" Declaration Of Conformity

    Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS «CE» DECLARATION OF CONFORMITY 1-13...
  • Page 18 Istruction Manual for Operation and Maintenance SPX-960: PRELIMINARY REMARKS 1-14...
  • Page 19 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES CHAPTER 2 Safety rules General safety rules ...............2-3 Adhesive safety and warning signs ........2-4 Non-authorized modifi cations ..........2-11 Safety at work ..............2-11 2.4.1 Operation on rough terrain ........2-11 2.4.2 Safety devices ............2-12 2.4.3 Personal protection equipment (PPE) .......2-12 2.4.4 Prevention of fi...
  • Page 20 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES...

  • Page 21: General Safety Rules

    Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES GENERAL SAFETY RULES WARNING THIS INSTRUCTION MANUAL MUST BE READ VERY CAREFULLY, PARTICULARLY THE SAFETY RULES, PAYING GREAT ATTENTION TO SECTIONS DEALING WITH HIGH RISK OPERATIONS. The instruction manual must be read, memorized and stored for the entire life of the machine until the machine is dismantled.
  • Page 22 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES SAFETY AND WARNING ADHESIVE SIGNS The machine has been equipped with all the necessary safety devices required to safeguard the operators. However, residual risks may exist which are identifi ed on the machine with self adhesive signs (decals) that briefl...
  • Page 23 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES STOP Fig. 4/A - Location of safety and warning decals on the machine...
  • Page 24 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES Fig. 4/B - Location of safety and warning decals on the machine...
  • Page 25 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES Decal 6 (yellow background) Under no circumstances should the operator start the machine up if he is not sitting in his seat. The operator must start the machine after sitting in the drive seat and fastening the seat belt.
  • Page 26 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES Deal 13 (white background) Noise power, operator sitting in his seat during machine operation. Deal 14 (white background) Greasing point Deal 13 Deal 15 (yellow background) Safety clothes must be worn. Deal 14 Safety distances must be complied with during machine handling.
  • Page 27 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES It is prohibited to maintain or lubricate the machine while it is in operation with moving parts. Before servicing the machine, cut the power supply out, stop the machine and carefully read the instructions and warning remarks provided in the instruction manual.
  • Page 28 Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES Be careful when servicing the battery. The battery contains explosive gases. Smoking cigarettes, fl ames or sparks may cause the battery to explode. Protect eyes and face when working near the battery. DO NOT replace or use auxiliary ignition cables or adjust the connectors before having read the instructions or receiving proper training.

  • Page 29: Safety At Work

    Before any modifi cation is made, refer to SCAIP or the SUPERIOR dealer. SCAIP declines any and all responsibility for accidents, malfunctioning or damage due to modifi cations that have not been authorized by SCAIP.

  • Page 30: Safety Devices

    Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES 2.4.2 SAFETY DEVICES • Make sure that the protections, guards and covers are po- sitioned correctly, especially after repair works have been made on the machine. Immediately have any damaged protection serviced (Fig. 6). •...

  • Page 31: Prevention Of Fi Re And Explosions

    Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES 2.4.4 PREVENTION OF FIRE AND EXPLO- SIONS Fuel and oil are fl ammable and may cause serious injuries. For this reason comply with the instructions below. • Do not operate the machine in areas where there is a risk of explosion and fi...

  • Page 32: In The Event Of Fire

    Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES 2.4.5 IN THE EVENT OF FIRE • If the machine is on fi re, abandon it immediately. • Do not attempt to move the machine or to continue operation with it. •...

  • Page 33: Fire Extinguisher And First Aid Kit

    Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES three points (two feet and one hand, two hands and one foot), i.e. the handrail (2 in Fig. 10), steps and platforms (1 in Fig. 10), in order to have proper support. 2.4.8 FIRE EXTINGUISHER AND FIRST AID KIT •...

  • Page 34: Precautions Prior To Operation

    Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES 2.4.10 PRECAUTIONS PRIOR TO OPERA- TION • Run an inspection on the entire machine before starting operations. Under no circumstances should unsafe, da- maged, machines requiring servicing be operated. Non- performance of the inspection before starting operations may cause damage to the machine or accidents to the operator or personnel.

  • Page 35: Machine Maintenance

    Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES If the machine engine is required to operate indoors, make sure that the place is properly ventilated. Connect an extension to the exhaust in order to evacuate gases outdoors: open doors and windows to let fresh into the work place.

  • Page 36: Parking The Machine

    Istruction Manual for Operation and Maintenance SPX-960: SAFETY RULES • Lock the machine controls, take out the ignition key and position warning messages (Fig. 16) on the control lever of the equipment. DANGER • Inform the other operators working in the area that the ma- chine is not running for maintenance purposes.
  • Page 37 Istruction Manual for Operation and Maintenance SPX-960: MACHINE TRANSPORTATION CHAPTER 3 Machine transportation Machine handling and transportation ........3-3 3.1.1 Machine loading and transportation on trailer .... 3-3 3.1.2 Unloading the machine from the trailer ...... 3-5 . 3.1.3 Towed machine ............3-6...
  • Page 38 Istruction Manual for Operation and Maintenance SPX-960: MACHINE TRANSPORTATION...

  • Page 39: Machine Handling And Transportation

    3.1.1 MACHINE LOADING AND TRANSPORTATION ON TRAILER The «Pipe layer SPX 960» can be hauled on long distances on trailers authorized to transport job site equipment, keeping the platforms low (Fig. 17). WARNING The machine must be prepared for transportation by disassembling the components described below according to the component weight and handling them with suitable lifting equipment.
  • Page 40 Istruction Manual for Operation and Maintenance SPX-960: MACHINE TRANSPORTATION To disassemble the side boom (Fig. 19) refer to section «4.7 Installation of boom and blocks». - Side boom 28’ ..........................2450 Kg - N. 2 counterweight leaf packs: .................4670 Kg + 6670 Kg - A-frame: ............................

  • Page 41: Unloading The Machine From The Trailer

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE TRANSPORTATION • Start the machine up as instructed in section «4.4.1 Pipe layer start-up» of this manual. • Position the machine on the ramps directly. • Start climbing the ramps at low speed and gear. •...

  • Page 42: Towed Machine

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE TRANSPORTATION ➤ Fig. 19 1) Front tow point (Max. KN 550). - 2) Rear tow point (Max. KN 550). - 3) Safety device preventing pin from co- ming out - 4) Safety bolt. 3.1.3 TOWING THE MACHINE The machine is supplied with tow points that are exclusively used for overhauling purposes.
  • Page 43 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION CHAPTER 4 Machine operation Machine scope ...............4-3 Machine description ...............4-3 4.2.1 Hydraulic system ............4-4 Operator control station ............4-6 4.3.1 Controls and control devices ........4-6 4.3.2 Controls and control devices ........4-8 4.3.3 Control instruments featured in Optional Visio terminal ..............4-14 4.3.4 Optional Visio terminal features ........4-16 Pipe layer operation .............4-20...
  • Page 44 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION...

  • Page 45: Machine Scope

    Declaration of Conformity which is released for every machine. The «Pipe Layer SPX 960» is a slow gear earth moving machine that is powered by a diesel engine. It moves on tracks that are controlled by hydraulic motors and is driven by an operator from the operator control cabin (7 in Fig.

  • Page 46: Hydraulic System

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 4.2.1 HYDRAULIC SYSTEM The machine is provided with a hydraulic oil reservoir with a 345 liter capacity (18 in Fig. 20) complete with a housing for the oil drain fi lter and pressurized fi ll plug (0.2 bar). The reservoir also features a side cap for inspecting and cleaning the reservoir.

  • Page 47: Operator Control Station

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Fig. 20 1) Right-hand frame supporting winch assembly and counterweight frame - 2) Removable leaf counterweight - 3) Counterweight control cylinders - 4) Exhaust muffl er - 5) Hook and boom control winches - 6) Air pre-fi lter 7) Operator control station - 8) Front lights - 9) Control cabin featuring ROPS-FOPS protection - 10) Protection grid with inspection hole to monitor boom tip - 11) Boom up/down control cable - 12) Boom support block 13) Articulated sheave block - 14) Hook block - 15) Hook block up/down control cable - 16) Boom frame...
  • Page 48 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION CONTROL STATION DANGER When the machine is operating, the operator MUST be sitting in his seat because this is the only correct position for operation and for having total control over the machine. Before leaving the control station, the operator MUST stop the machine, turn the engine off and lift the drive release lever (42 in Fig.
  • Page 49 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Fig. 21 - Control panel for version ATP plus (STANDARD)

  • Page 50: Controls And Control Devices

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 32) Fuse-holder blocks 33) Visio monitor (OPTIONAL). 34) Anti-tipping system bypass key 35) Anti-tipping system power switch 36) White light - anti-tipping electrical system error 37) Anti-tipping light alert depending on lifting capacity 41) Battery on/off key on engine hood left-hand side (A battery ON - B battery OFF) 43) Electronic control unit 45) Safety lever...
  • Page 51 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION - Push the joystick to “B” to let the pipe layer move back- ward. - Push the joystick to “C” to let the pipe layer turn left. - Push the joystick to “E” to let the pipe layer turn right. Buttons 4, 5, 6 and 7 are steps for pre-setting the engine rpm.
  • Page 52 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION WARNING During operation the STOP button must be pressed in the event of real emergency conditions. When pressed, it only stops the drive. During machine operation the button must be released (disabled), otherwise it stops all the controls.
  • Page 53 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 21) Engine oil temperature indicator (21 Fig. 29). 22) Engine oil pressure indicator (22 Fig. 29). 23) Volt meter (23 Fig. 29). 24) Hour meter (24 Fig. 29). 25) Fuel level indicator (25 Fig. 29). 26) Left-hand drive booster pump gauge (26 Fig.
  • Page 54 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION WARNING When this button is pressed (34 in Fig. 31), the hook and lifted load fall down freely (uncontrolled). This is why the button must be used in serious emergency cases when the risk exists that the machine tips over.
  • Page 55 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION DANGER THE ANTI-TIPPING SYSTEM DESCRIBED IN THESE SECTIONS WORKS EFFICIENTLY WHEN THE MACHI- NE OPERATES ON GROUNDS WITH A MODERATE GRADIENT. AT STEEP GRADIENTS COMBINATION OF TRANSVERSE AND LONGITUDINAL MOVEMENTS REDUCES RELIABILITY SYSTEM. IN CASES, SAFETY VERY MUCH RELIES CORRECT OPERATION BY SKIL- LED, QUALIFIED CONSCIOUS OPERATORS.

  • Page 56: Control Instruments Featured In Optional Visio Terminal

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 4.3.3 CONTROL INSTRUMENTS FEATURED IN OPTIONAL VISIO TERMINAL The pipe layer SPX-960 is provided with two different versions of the control panel: STANDARD or VISIO (option). ATTENZIONE BELOW IS A SET OF INFORMATION AND INSTRUCTIONS RELATING EXCLUSIVELY TO THE OP- TION VISIO PANEL.
  • Page 57 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Fig. 36 - Control panel featuring optional Visio terminal 4-15...

  • Page 58: Optional Visio Terminal Features

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 4.3.4 OPTIONAL VISIO TERMINAL FEATURES Following the screen-shot of Visio monitor with re- lated functions ( after turn-on starter key) that could be selected by the ten side button: Button 1: Diagnostic: shows a sequence of pos- sible malfunctions/faults in the lifting sy- stem.
  • Page 59 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Screen-shot 5. Function keys (pushing Menù button). The terminal features eight keys which are located on the page sides and are asso- ciated to as many functions. Pressing of the fi rst key at the bottom left (Menu, under colored bars) gives access to a page where the associated functions are described.
  • Page 60 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Screen-shot 8. ATB setup menu. This page is called up from the ATB Display page or when the system is initialized for the fi rst time, after language selection. It is used to set the boom kick-out and the anti-two block parameters.
  • Page 61 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION WARNING DISCLOSE: INFORMATION BELOW IS FOR TECHNICIANS ONLY. IT IS THEREFORE BANNED THE SPREAD, FOR THIS REASON WERE PROVIDED PASSWORDS. Screen-shot 9. Advanced ATP setup menu. This page is accessed from Screen-shot 8.

  • Page 62: Pipe Layer Operation

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION PIPE LAYER OPERATION WARNING When operating the machine for the fi rst time we recommend letting the engine run at minimum revolutions. - The operator must be aware of the stability features of the machine and the conditions of the work area before starting operation.

  • Page 63: Pipe Layer Start-Up

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION DANGER IF ELECTRICITY CABLES ARE CONTACTED ACCIDENTALLY, PROCEED AS FOLLOWS: - DO NOT TOUCH ANY OF THE MACHINE COMPONENTS AND ASK OTHER PEOPLE TO MOVE AWAY. - IMMEDIATELY REFER TO A FIRST AID MEDICAL SERVICE. - DO NOT ATTEMPT TO SOLVE THE PROBLEM BY YOURSELF WITHOUT THE HELP OF SKILLED STAFF.
  • Page 64 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION WARNING When the machine is at work, the operator MUST be sitting in the control station which is the only correct position for machine operation. Climb to the control station using the supplied steps (1 in Fig.
  • Page 65 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 8 14 Fig. 41/A – Controls featured in ATP Plus version Fig. 41/B – Controls featured in ATP Plus version (STANDARD) with terminal (OPTION) 6) Energize the engine by pressing the throttle button (14 in Fig. 41/A/B). The button is used to decelerate. This operation brings the hydraulic lifting system at working speed.

  • Page 66: Pipe Layer Shutdown

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Levers 1 and 2 (Fig. 43) are used for fi ne steering corrections of the track control. - Push lever 1 to “A” to slightly let the machine turn right; pull the lever to “B”...

  • Page 67: Emergency Stop

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 4.4.4 EMERGENCY STOP This operations causes disengagement of all the machine controls including the diesel engine. The emergency stop button must be pressed exclusively in situations requiring it. To reset the machine operating functions, perform the start-up operations described in section «4.4.1 PIPE LAYER START-UP».

  • Page 68: Boom And Hook Movements

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION DANGER DURING BOOM LIFTING AND EXTENSION OPERA- TIONS, CAREFULLY CHECK THAT THE YELLOW ANTI- TIPPING ALERT LIGHT DOES NOT GO ON (38 IN FIG. 44 – ATP PLUS STANDARD) FOLLOWED BY THE RED LIGHT (38 IN FIG.
  • Page 69 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Keep the lifting ropes constantly under control for wear, deteriorations and breakage. Refer to section «5.2.5 Wire rope inspection». Figure 45 shows some examples of wire rope deterioration which require replacement. A) Slackened strands.

  • Page 70: End Of Operating Cycle

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION END OF OPERATING CYCLE When work with the machine is completed, switch the machine off as described in paragraph «4.4.3. Pipe layer shut down». Keep the machine clean and in good operating condition. In these conditions the machine performs excellently.
  • Page 71 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Fig. 47 1) Boom hinging pins. - 2) Boom support block. - 3) Boom block pin. - 4) Hook block support pin. - 5) Articulated attachment. - 6) Hook blocks. - 7) Block support pin housing. - 8) Lifting hook. 4-29...

  • Page 72: Boom Kickout

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 5) Start the pipe layer up as instructed in section «4.4.1 Pipe layer start-up». 6) Keep the boom lifted from the ground by approx. 1.5 to 2 meters. With the help of a hoist lift the two hook blocks (connected) (6 in Fig.

  • Page 73: Anti-Two Block

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 4.8.1 ANTI-TWO BLOCK Whenever the anti-tipping system is malfunctioning, an audible signal (buzzer) goes off and the display of the power unit (3 in Fig. 49) shows the letter “E” followed by a number that identifi es a specifi c pro- blem.

  • Page 74: Precautions Required To Prevent Load Release From Hook

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Deformations are also caused by unbalanced distribution of the load which must always be applied on the hook throat and not on the yoke. The harness cables or chains must be uniformly distributed along the internal surface of the hook.

  • Page 75: Wire Ropes

    Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION Fig. 50 1) Correct cable unwinding. - 2) Incorrect cable unwinding. - 3) Correct cable unwinding. - 4) Incorrect cable unwinding. - 5) Wire rope stop plate. - 6) Wire rope tightening screw. WIRE ROPES 4.9.1 WIRE ROPE SPECIFICATIONS Nominal diameter ........................
  • Page 76 Istruction Manual for Operation and Maintenance SPX-960: MACHINE OPERATION 4.9.3 WIRE ROPE INSPECTION The wire ropes must be kept under constant control for wear. Regarding wire ropes refer to section 5.2 in Chapter 5 “Maintenance”. The wire rope supervisor and tester must be qualifi ed to under- stand the causes of possible breakage or damage to the rope: he must be able to understand if the rope is in good operating condition or if it needs to be replaced.
  • Page 77 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE CHAPTER 5 Maintenance General .................. 5-3 5.1.1 Preliminary remarks on lubricants and coolants ..5-3 5.1.2 Machine cleaning ............5-5 Wire ropes ................5-6 5.2.1 Wire rope wear............5-6 5.2.2 Wire rope corrosion ............. 5-7 5.2.3 Other possible causes of wire rope damage ....
  • Page 78 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE...

  • Page 79: General

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE GENERAL Maintenance is a set of periodic and predefi ned operations intended to preserve all the machine featu- res and functionalities which may be lost due to wear caused by machine operation. In this section the user will fi...
  • Page 80 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE ANTIFREEZE AGENT • The antifreeze agent plays an important role in preventing corrosion and freezing. • The use of antifreeze agents is essential also on sites where freeze is not a real problem. •...
  • Page 81 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE - Putting too much grease into the nipples using high pressure may damage the gaskets/seals. Perform this operation with due care. - Lubricate and grease each point requiring it. - Paint dented areas with rust-preventing chemicals. - When oil is either replaced or refi...

  • Page 82: Wire Ropes

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE WIRE ROPES Daily check that the ropes are clean from deposits (use brushes, solvents or compressed air) and that they are covered with a layer of protective grease or oil (see «5.11 Oil and lubricant table») especially in the sections where the rope bends to go through the pulleys.

  • Page 83: Wire Rope Corrosion

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE 5.2.2 WIRE ROPE CORROSION Alike wear, wire rope corrosion will eventually lead to breakage. However, corrosion is to be considered as a more dangerous factor than wear considering the same diameter reduction of the wire rope. The same rules as wear apply for corrosion, but they must be adopted with greater care.

  • Page 84: Wire Rope Maintenance

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE The wire rope supervisor and tester must be qualifi ed to understand the causes of possible breakage or damage to the rope: he must be able to understand if the rope is in good operating condition or if it needs to be replaced.

  • Page 85: Lifting Hook

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE 4) periodically lubricate the wire rope with oil to reduce friction between wire rope elements and between the rope and winding equipment. LIFTING HOOK WARNING The hook (8 in Fig. 55) must be checked periodically, depending on operation, to ensure that it is in good con- dition.

  • Page 86: Cooling Radiators

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE Do not clean the cartridge before the “fi lter clogged” signal. If the cartridge is cleaned too frequently before the signal ap- pears, the performance of the air fi lter is not guaranteed and consequently the fi...

  • Page 87: Hydraulic System (Lifting/Drive Purposes)

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE HYDRAULIC SYSTEM (LIFTING/DRIVE PURPOSES) 5.5.1 HYDRAULIC OIL RESERVOIR The hydraulic system serves two functions: - lifting operations; - pipe layer drive The oil reservoir (2 in Fig. 58) is located at the back of the machine. Periodically check that the oil level in the hydraulic system ranges between the max.
  • Page 88 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE CAUTION After turning off the engine, the oil and the parts contac- ting it are at very high temperatures: touching them may cause burns. Wait until the oil cools down before starting operations. - Open the cover of the fi...

  • Page 89: Diesel Fuel Tank

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE 5.5.2 DIESEL FUEL TANK Both tanks (diesel fuel and hydraulic oil) are actually one big container divided into two separate parts (Fig. 58) Diesel fuel is refi lled through a fi ller (1 Fig. 60). The diesel fuel tank has a 720 liter capacity.

  • Page 90: Track Tensioning

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE 5.6.2 TRACK TENSIONING WARNING mproper track tensioning may cause problems that have an impact on the entire machine. In addition, improper track tensioning may cause the track to slide out of the support side frame.

  • Page 91: Electric System

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE Check the tensioning again. If it is still not correct, adjust it. Continue to pump grease until the correct spacing is obtained between the bar and the shoe top rim. The tensioning may remain low if the pin and bushing are excessively worn. In this case, tighten or replace them.

  • Page 92: Fuses

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE 5.7.2 FUSES The fuses are installed on the control panel (32 in Fig. 66): they protect the entire electrical system. Refer to the electrical diagram supplied separately for the different circuits protected by the fuses.
  • Page 93 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE WARNING After fi nding out the extent of the damage, contact an Authorized Service Center. Periodically repeat the following mandatory checks: - check and change the oil in the hydraulic system; lubricate and grease every point requiring it following the instructions;...
  • Page 94 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE LUBRICANT POINT 11 10 Fig. 70 - Diagram of lubrication/greasing points. 1) Counterweight articulated pins (grease). - 2) Hydraulic system for lifting/drive (oil). - 3) Engine (see CATERPILLAR manual). - 4) Cooling system radiator (water). - 5) Block pins (grease). - 6) Air fi lter (clean).

  • Page 95: Machine Shutdown

    Istruction Manual for Operation and Maintenance SPX-960: EVERY 1200 HOURS OF OPERATION - Replace the engine cooling water 5.10 MACHINE SHUTDOWN If the machine is to be shut down for a long period, thoroughly clean it, lubricate the parts subject to wear and cover the machine with a tarpaulin.

  • Page 96: Oil And Lubricant Table

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE 5.11 OIL AND LUBRICANT TABLE QUANTITY PRODUCT TYPE OF REFILL REFILL POINT Liters RECOMMENDED U.S. Gal. AGIP / ENI (international classifi cation) ENGINE Sigma Truck see section 5.12 SAE15W-40 COUPLER Rotra MP see section 5.12 SAE 80W-90 Rotra JD/F...

  • Page 97: Recommended Lubricants

    Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE 5.12 RECOMMENDED LUBRICANTS SAE 10W-20 SAE 15W-40/30/40 SAE 80W-90 SAE 80W GREASE AGIP SIGMA S SIGMA TRUCK ROTRA HP ROTRA JD/F GR-MU 2 SIGMA TURBO ESSO ESSOLUBE GEAR-GX D3 HEAVY - TRUCK MOBIL DELVAC 1330 MOBILUBE HD...
  • Page 98 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE 5.14 PROBLEMS, CAUSES AND SOLUTIONS The tables below list the main problems that may arise during machine operation with their causes and recommended solutions. The machine must be serviced by skilled and authorized operators who have read this manual and the engine instruction manual.
  • Page 99 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE PROBLEMS CAUSES SOLUTION Superheated engine. Check the valves and fi x them. Consult the engine manual. The engine tends to overheat. Cooling water low Check the cooling water level. Radiator plug defective Replace with new radiator plug Radiator fi...
  • Page 100 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE PROBLEMS CAUSES SOLUTION The starter will not work or runs Connections slackened or corroded Clean the connections and tighten slowly. them. Incorrect oil Fill with the correct oil. Key switch defective Replace it. The lights in the dashboard Fuse blown Replace the fuse.
  • Page 101 Istruction Manual for Operation and Maintenance SPX-960: MAINTENANCE INCONVENIENTE CAUSA RIMEDIO Oil level either too high or too low Restore the correct oil level. All the moving parts do not work Incorrect oil. Fill with the correct oil. no pressure at all. No oil in the system Fill with the correct oil.
  • Page 102 Istruction Manual for Operation and Maintenance SPX-960:...

  • Page 103: Chapter 6 - Spare Parts

    Istruction Manual for Operation and Maintenance SPX-960: SPARE PARTS CHAPTER 6 Spare Parts Instructions for ordering parts ..........6-3...
  • Page 104 Istruction Manual for Operation and Maintenance SPX-960: SPARE PARTS...

  • Page 105: Instructions For Ordering Parts

    Istruction Manual for Operation and Maintenance SPX-960: SPARE PARTS 6.1 INSTRUCTIONS FOR ORDERING PARTS Orders for machine parts must be requested from the company below: SCAIP Srl Via Roma, 18 43100 San Pancrazio (Parma) Italia e-mail: info@scaip-srl.it The requests must be complete with the following data: - Machine model and serial number.
  • Page 106 Istruction Manual for Operation and Maintenance SPX-960: SPARE PARTS...

  • Page 107: Check List For Periodic Wire Rope Testing

    Istruction Manual for Operation and Maintenance SPX-960: ANNEXES CHAPTER 7 Annexes 1) CHECK LIST FOR PERIODIC WIRE ROPE TESTING ....7-3...
  • Page 108 Istruction Manual for Operation and Maintenance SPX-960: ANNEXES...
  • Page 109 Istruction Manual for Operation and Maintenance SPX-960: ANNEXES ANNEX 1: CHECK LIST FOR PERIODIC WIRE ROPE TESTING DATE WIRE ROPE CONDITIONS REMARKS AND SIGNATURE...
  • Page 110 Istruction Manual for Operation and Maintenance SPX-960: ALLEGATI DATE WIRE ROPE CONDITIONS REMARKS AND SIGNATURE...
  • Page 111 Istruction Manual for Operation and Maintenance SPX-960: NOTES:...
  • Page 112 Channelview, TX 77530 128-44379 - Dortmund San Pancrazio - Parma - Italy 60 Castlereagh Street Phone 281.452.5800 Phone 0049.0231.9633073 Phone 0039.0521.671288 Sydney, NSW 2000 Aus Fax 281.452.0516 Fax 0049.0231.9633076 Fax 0039.0521.673295 Cell. 0061-(0)400-144-432 e-mail: e-mail: e-mail: e-mail: superior@wwmach.com jhafemann@wwmach.com info@scaip-srl.it jhafemann@wwmach.com...

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