Effemme WIZARD UP 30 M Operating Instructions Manual

Single scissor mobile lift

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SINGLE SCISSOR

MOBILE LIFT

WIZARD

UP 30 M

HTC S.r.l.– Via degli Elettricisti – Zona Ind.le Scerne - 64025 Pineto (TE)

Tel. 085.9463008 – Fax 085.9462461 Web site

www.effemmelifts.com

- E-mail info@effemme.biz - P.Iva:

01607910674

Wizard Up30 M Rev. 0 01/02/2018

Pag. 1

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Page 1 MOBILE LIFT WIZARD UP 30 M HTC S.r.l.– Via degli Elettricisti – Zona Ind.le Scerne - 64025 Pineto (TE) Tel. 085.9463008 – Fax 085.9462461 Web site www.effemmelifts.com - E-mail info@effemme.biz - P.Iva: 01607910674 Wizard Up30 M Rev. 0 01/02/2018 Pag. 1...
Page 2: Table Of Contents
INDEX 1 – INTRODUCTION ..........................3 2 – GENERAL SAFETY AND ACCIDENT PREVENTION STANDARDS ..........3 2.1 – WORKING PLACE ........................4 3 –WIZARD UP30M LIFT DESCRIPTION ................... 5 3.1 – TECHNICAL FEATURES ......................6 3.2 –CE PLATE ..........................9 3.3 –...
Page 3: Introduction
This document is exclusive property of HTC s.r.l .. It is forbidden to reproduce, even partially, images, texts or contents without written authorization. CAUTION A copy of the manual needs to be given to the operator, and it must be ascertained that he has seen it and therefore knows how to safely drive the machine.
Page 4: Working Place
In order to prevent third-party risks, the user, before starting the work cycle, must make sure that there are no people or things near the machine. DANGER Carry out any type of operation on the machine only after wearing appropriate personal protective equipment (protective gloves and goggles / protective shield).
Page 5: Wizard Up30M Lift Description
Do not clean or touch any moving mechanical parts. The use of non-adherent clothing (eg scarves, ties, etc.) can be dangerous. Always use tight clothing. Immediately remove oil / grease from the working area to prevent the risk of slipping / tripping. 3 –...
Page 6: Technical Features
3.1 – TECHNICAL FEATURES Wizard UP30M lifts are composed as below: P1 PLATFORM P2 PLATFORM RISING RAMPS INTERNAL SCISSOR EXTERNAL SCISSOR HYDRAULIC CYLINDERS CONTROL UNIT TORSION BAR WHEELS BASE SCISSORS - PLATFORMS: The lift arms are made from 80x20 steel profiles, while the platform is formed by a shaped steel sheet with reinforcement uprights and connected to the arms with steel pins in fixed points and with sliding blocks in moving points.
Page 7 Master switch: The switch can be padlocked to prevent the use of the lift during the maintenance. Beeper: signals with a high pitch the descent of the lift above the safety height. Led: indicates the operation of the lift. Lowering button: pushing it, the solenoid valves that actuate the lowering of the lift gets activated. Lifting button: pushing it, the mechanisms actuating the lifting are activated.
Page 8 OVERALL DIMENSIONS: TECHNICAL DATA CHARACTERISTICS • • Operation Low voltage controls (24V). : Electro-hydraulic. • • Capacity Mechanical synchronism with two torsion : 3000 Kg • bars. Weight : 450 Kg • • Hydraulic system equipped with safety Lifting time : 20 sec.
Page 9: Ce Plate
3.2 – CE PLATE Following information are marked on the plate attached to the machine: Name and address of the manufacturer Machine model Max capacity of the lift Serial number CE and manufacturing date Data shown on the identification plate must always be mentioned for assistance and spare parts. 3.3 –...
Page 10 Danger crushing hands DANGER! In order to prevent risks to third parties and / or damage to property, before performing any operation the user must make sure that there are no things or people close to the lift. Prohibition to lift people DANGER! It is absolutely forbidden to lift people with this machine.
Page 11 Do not use the machine without the protections or while they are deactivated or tampered. DANGER To lift the vehicle, use the rubber pads available respecting the correct support points recommended by the vehicle manufacturer. DANGER After positioning the vehicle on the lift, stop the engine and insert the parking brake, remember to disengage the gear lever and place it in the neutral gear.
Page 12: Conditions Of The Working Area
In case of abnormal action of the lift, stop it and switch off the on / off selector by locking it with a padlock. Restoring operation must be done by expert personnel. Before repair and maintenance of the lift make sure that the power supply is disconnected from the main power supply.
Page 13 • N°2 basis and platforms (P1-P2), including wooden pallet, wood spacers, packed with bubble wrap and metal strips. • N°1 power unit packed with bubble wrap and metal strips. • N°1 cardboard box with electric and hydraulic kit connections, rubber pads and user manual. •...
Page 14: Storage
4.2 – STORAGE If the machine needs temporary storage, keep it in a dry place away from bad weather before it is unpacked.. Do not stack the packages. DANGER 4.3 – UNPACKING The machine must be mounted on a horizontal plane free of any obstacle, having verified that there is sufficient space around it to guarantee its correct use.
Page 15: Hydraulic Plant Connection
The installation of the lift is responsibility of specialized technicians, appointed by the manufacturer or by authorized dealers. Lack of compliance with this rule could cause serious damage to people and things and in any case relieves the manufacturer from any responsibility. DANGER The personnel assigned to assemble the machine must be qualified, competent and be aware of all the regulations in force concerning prevention of accidents.
Page 16 The hydraulic block is constituted as below: A – Flow / return cylinder A1 of hydraulic scheme; D – Flow / return cylinder B1 of hydraulic scheme; EV1-EV2 – Electro valve; Hydraulic connection procedure: Connect hydraulic hose A (above figure) in the flow of hydraulic block A (side figure);...
Page 17 Pos. Description Suction filter 4,2 cc pump Max pressure valve 260 bar Flow regulation STF 5L Unidirectional valve Electro valve CE1-NC-EM Bleeding oil recovery 2,2 kW Motor Parachute valve ¼” Wizard Up30 M Rev. 0 01/02/2018 Pag. 17...
Page 18: Electric Plant Connection
4.6 – ELECTRIC PLANT CONNECTION The installer must check for an electrical connection in compliance with current regulations, including a general switch and an adequate magnetothermal protection All operations for connection to the electrical network must be carried out by qualified personnel. CAUTION Verify that the supply voltage is compliant.
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Page 21: First Operation
4.7 – FIRST OPERATION When the lift is started up, the 'Initial check' sheet included in the manual must be filled by the installer and / or dealer; the user must check that it is sent by fax to the number +39 085 9462461 to HTC Srl, penalty invalidity of the guarantee. All these operations must be performed by expert and authorized personnel, only after having followed a course of at least one day in the company for the assembly of lifting equipment.
Page 22: Use
4.8 – USE After positioning the lift as described and having carried out the electrical and hydraulic connections, the necessary operations for the operation of the lift can be carried out. Open the front door of the control unit and unscrew the oil tank cap; Insert through a funnel, 5 lt of hydraulic oil with viscosity 46 CST or other equivalent;...
Page 23: Emergency
During the rising / lowering phase, check constantly the lift and its load. DANGER Check the operation of the acoustic buzzer in the lowering phase of the lift. DANGER 4.9 – EMERGENCY If it is necessary to command the immediate stopping of the machine, press the red / yellow emergency switch, which allows to avoid dangerous situations.
Page 24 A copy of this manual needs to be given to the operator, it must be ascertained that the operator has seen it and therefore knows how to safely drive the machine. The safety of use of the machine is guaranteed only by following scrupulously the functions listed in this manual.
Page 25: Maintenance
Before using the machine, the operator has to verify visually that all the components - and in particular the protective devices – do not show damages. Do not use the machine in case of even slightest damage. DANGER The level of acoustic power issued by the machine is lower than 80 dB(A). CAUTION 6 –...
Page 26: Specific Rules
6.2 – SPECIFIC RULES For maintenance, refer to the following documentation: MAINTENANCE SCHEDULE COMPONENT INTERVAL TYPE OF CHECK OR MAINTENANCE Make sure that there are no changes in noise and check the tightness of nuts and bolts. Hydraulic pump 1000 h Check malfunction and possible replacement or revision by a specialized center.
Page 27: Problems/Causes/Remedies
8 – PROBLEMS / CAUSES / REMEDIES Research of faults and any repair operations require compliance with all the safety precautions indicated and highlighted in this manual DANGER 8.1 – EMERGENCY LOWERING In the event of power failure or failure of the hydraulic valves or electrical fault, it is possible to operate manually lift lowering. For manual lowering, operate as follows: •...
Page 28: Diagnostics
8.2 – DIAGNOSTICS Problem Cause Remedy General switch closed Check and reset. Power supply interrupted Check and reset. Check that the contactor coil is working and that the Motor contactor damaged Pressed rising button, the lift is contactor starts when it is powered at 24 volts. motionless and the motor does not turn Fuse blown on the 24 volt power...
Page 29: Technical Assistance
Fax:………….. +39 (085) 946 2461 e-mail:……….. info@effemme.biz 10 – GUARANTEE HTC s.r.l. lifts has a 60 months warranty on mechanical parts, starting from HTC s.r.l. invoice date. During the warranty period, in case of manufacturing detects on materials, HTC s.r.l. will replace them at its own expense. (shipping costs are not included). Hydraulic parts has 1 year warranty that will be recognized after our authorization and after a complete documentation on the defect.
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Page 32: Initial Check
12 – INITIAL CHECK MODEL WIZARD UP30 M Preliminary DESCRIPTION NOTE checks Availability of use instructions and related electrical and hydraulic diagrams. Completeness of supply, suitability and compatibility of components. Check flatness of the ground in installation position of the machine. Check minimum safety distances from walls or other machines, minimum room height.
Page 33 MODEL WIZARD UP30 M Operating tests DESCRIPTION NOTE Functional check of the buttons (without load). Functional check of up / down movements (without load) Functional check of limit switches and safety devices Lifting / lowering check with nominal load: 3000 [kg] Check for abnormal noise.
Page 34 Return this form via Fax / email to: PRODUCER ADDRESS Via degli Elettricisti - Zona Ind.le 64020 Scerne di Pineto - (TE) Italia +39 (085) 946 3008 PHONE +39 (085) 946 2461 info@effemme.biz EMAIL Wizard Up30 M Rev. 0 01/02/2018 Pag. 34...
Page 35: Periodic Check
13 – PERIODIC CHECK MODEL WIZARD UP30 M Check Description NOTE Check maintenance status and lift cleaning. Check oil level. Grease on sliding guides. Greasing of moving parts. Check high-pressure hose conditions. Check for leaks in the hydraulic circuit. Check lift levelling. Control of the lift with load.
Page 36 Return this form via Fax / email to: PRODUCER ADDRESS Via degli Elettricisti - Zona Ind.le Scerne 64025 Pineto - (TE) Italia +39 (085) 946 3008 PHONE +39 (085) 946 2461 info@effemme.biz EMAIL Wizard Up30 M Rev. 0 01/02/2018 Pag. 36...