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Mauldin 1360 Operation Manual

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Operation Manual
Model: 1360
Covers Serial Number Range:
_____________________through____________________
Sold & Served By:

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Summary of Contents for Mauldin 1360

  • Page 1 Operation Manual Model: 1360 Covers Serial Number Range: _____________________through____________________ Sold & Served By:...

  • Page 3: Table Of Contents

    Technical data, standard configuration ............9 Dimensions (all dimensions in inch) ............9 Permissible approach angle ..............10 Weights 1360 Paver (all weights in Ibs) ........... 11 Performance data 1360 Paver ..............11 Travel drive/traction unit ................12 Engine EU 3B / Tier 4f ................12 Material compartment (hopper) ..............
  • Page 4 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Identification label for the paver finisher (41) ........22 Explanation of 17-digit PIN serial number ..........23 Engine type plate ..................24 EN standards ....................25 Continuous sound pressure level .............25 Vibration acting on the entire body ............26...
  • Page 5 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D24.12 Operating the display ............1 Operation of the input and display terminal ..........2 Button layout on the display ..............2 Display of activated functions ..............4 Menu operation - procedure for adjusting parameters .......
  • Page 6 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Conveyor limit switches ................15 Auger limit switches ................16 24 volt sockets (o) ................17 USB interface ..................17 Fire extinguisher (1) (o) ................18 First-aid kit (2) (o) .................18 Rotary beacon (o) ................19 D40.12 Mode of operation ..............1...
  • Page 7 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Connecting the automatic levelling system ..........7 Connecting the slope controller / height controller ..................8 Limit switch ....................9 Install auger limit switches (left and right) ..................... 9 Maintenance ................
  • Page 8 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F6.12 Maintenance - hydraulic system ..........1 Maintenance - hydraulic system ..............1 Maintenance intervals ................3 Maintenance points ..................5 Hydraulic oil tank (1) ................5 Suction/return flow hydraulic filter (2) .............7 High-pressure filter (3) ................8...
  • Page 9 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F11.12 Lubricants and operating substances ............. 1 Lubricants and operating substances ............1 Capacities ....................3 Operating substance specifications ............4 Notes on diesel fuel ................... 4 Drive engine TIER IV (o) - fuel specification ..........
  • Page 10 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________...

  • Page 11: Preface

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ V Preface Translation of the original operating instructions. If the vehicle is to be operated safely, the information provided in these operating in- structions will be required. The information is provided in a concise, clearly structured form.

  • Page 12: General Safety Instructions

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ General safety instructions Laws, guidelines, accident prevention regulations The locally applicable laws, guidelines and accident prevention regulations must al- ways be observed, even if these are not expressly named here.

  • Page 13: Safety Signs, Signal Words

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Safety signs, signal words In the safety instructions, the signal words "Danger", "Warning", "Caution", "Note" are positioned in the coloured title block. They follow a certain hierarchy; in combination with the warning symbol, they indicate the severity of the danger or the type of note.

  • Page 14: Warnings

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Warnings Warning on a dangerous area or hazard! Failure to observe the warnings can result in life-threatening inju- ries! Warning on danger of being pulled in! In this working area/on this element there is a danger of being pulled...
  • Page 15 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Warning on danger of falling! Warning on dangers posed by batteries! Warning on hazardous or irritating substances! Warning on substances which constitute a fire hazard! Warning on gas bottles!

  • Page 16: Prohibitive Symbols

    Maintenance and repair work may only be carried out with the diesel engine shut down! Spraying with water is prohibited! Extinguishing with water is prohibited! Unauthorised maintenance is prohibited! Only qualified experts may conduct maintenance! Consult the Mauldin Service Department Fire!, naked flames and smoking are prohibited! Do not switch!

  • Page 17: Protective Equipment

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Protective equipment Locally applicable regulations may require the wearing of various safety equipment! Always observe these regulations! Wear safety goggles to protect your eyes! Wear suitable head protection!

  • Page 18: Environmental Protection

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Environmental protection The locally applicable laws, guidelines and accident prevention regulations for the proper recycling and disposal of waste must always be observed, even if these are not expressly named here.

  • Page 19: Additional Information

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Additional information Also observe the manufacturer's documentation and additional doc- umentation! For example, the maintenance instructions of the engine manufac- turer Description / depiction applicable when equipped with gas heater! Description / depiction applicable when equipped with electric heat- t Used to indicate standard equipment.

  • Page 20: Ce Identification And Declaration Of Conformity

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ CE identification and Declaration of Conformity (only applies to machines sold in the EU/EEC) This machine has CE identification. This identification says that the machine fulfils the basic health and safety requirements pursuant to the Machinery Directive 2006/42/ EC together with all other valid regulations.

  • Page 21: Residual Risks

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Residual risks These are risks that remain even if all possible measures and safety precautions have been taken to help minimise dangers (risks) or to reduce their probability and scope to zero.

  • Page 22: Sensibly Predictable Incorrect Usage

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Sensibly predictable incorrect usage Every kind of sensibly predictable incorrect usage of the machine constitutes misuse. Incorrect usage makes the manufacturer's warranty null and void: the operator bears sole responsibility.

  • Page 23: A Correct Use And Application

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ A Correct use and application The road construction machine described in these operating instructions is a paver finisher that is suited for laying mixed materials, roll-down concrete or lean-mixed concrete, track-laying ballast and unbound mineral aggregates for foundations for paving.
  • Page 24 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________...

  • Page 25: B Vehicle Description

    ____________________ to ___________ B Vehicle description Application The Mauldin 1360 paver finisher is a paver finisher with a caterpillar drive which is used for laying bituminous mixed material, roll-down or lean-mixed concrete and un- bound mineral aggregates for foundations for paving.

  • Page 26: Description Of Assemblies And Functions

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Description of assemblies and functions Item Designation Material compartment (hopper) Truck push rollers Tube for sensor rod (direction indicator) holder Caterpillar drive Levelling cylinder for paving thickness...

  • Page 27: Vehicle

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Vehicle Construction The paver finisher has a welded steel frame on which the individual components are mounted. The caterpillar drives are part of the frame structure; the suspension of the attached screed additionally helps to attain high paving precision.
  • Page 28 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Hydraulic system: The diesel engine drives the hydraulic pumps for all main paver finisher drives via the attached distribution gear and its auxiliary drive shafts. Travel drive: The continuously adjustable travel drive pumps are connected to the travel drive engines by means of high pressure hydraulic hoses.
  • Page 29 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Levelling/slope control system: The standard paver finisher is prepared electrically and hydraulically to fit an automatic levelling system. The levelling system monitors the paving thickness and corrects any deviations from the nominal level automatically.

  • Page 30: Danger Zones

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Danger zones WARNING Danger for persons in the danger zone Persons in the danger zone can suffer severe or fatal inju- ries from movements and functions of the vehicle!

  • Page 31: Safety Devices

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Safety devices 5 6 7 8...
  • Page 32 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Item Designation Hopper transport safeguard Screed transport safeguard Main switch Travel drive safety switch Emergency stop button Horn Ignition key Lights Screed warning light Covers, lateral flaps, coverings...

  • Page 33: Technical Data, Standard Configuration

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Technical data, standard configuration Dimensions (all dimensions in inch) 51.57 54.72 152.76 171.65 8.07 37.01 47.24 111.41 151.57...

  • Page 34: Permissible Approach Angle

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Permissible approach angle max. 15° B 10...

  • Page 35: Weights 1360 Paver (All Weights In Ibs)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Weights 1360 Paver (all weights in Ibs) Paver finisher without screed approx. 10.700 Paver finisher with screed: approx. 12.700 - Silver 8 With filled hopper approx. 11.000 Additionally max.

  • Page 36: Travel Drive/Traction Unit

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Travel drive/traction unit Drive Hydrostatic drive, continuously controllable Two separately driven caterpillar drives with rub- Drive unit ber grouser chains Turning capacity Turning on the spot Speed...

  • Page 37: Material Compartment (Hopper)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Material compartment (hopper) Volume Approx. 2.3 m = approx. 11.023 Ibs Input height 22.4 in. Material transfer Type Simple conveyor belt Width 24.4in. Conveyor operation Automatic by means of mechanical limit switches...

  • Page 38: Identification Points

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Identification points CAUTION Danger from missing or misunderstood vehicle signs Missing or misunderstood vehicle signs pose a danger of injuries! - Never remove any warnings or information signs from the vehicle.
  • Page 39 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ B 15...
  • Page 40 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ xxxxxxxxxxxxxxxxx B 16...

  • Page 41: Warning Signs

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Warning signs Pictogram Meaning - Warning - Operating instructions! Danger due to improper operation. The machine personnel must have read and understood the safety, operating and maintenance instructions for the ma-...
  • Page 42 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pictogram Meaning - Warning - Spring-loaded part! Performing work incorrectly can cause severe to fatal injuries. Always observe the maintenance in- structions! - Caution - Danger from incorrect...

  • Page 43: Information Signs

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Information signs Pictogram Meaning - Operating Instructions Position of the storage compartment. - Diesel fuel Position of the filling point. - Diesel fuel, sulphur level < 15 ppm Position of the filling point, specification.
  • Page 44 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ No. Pictogram Meaning - Engine oil Position of the filling and control point. - Engine oil drainage point Position of the drainage point. - Gear oil drainage point Position of the drainage point.
  • Page 45 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ No. Pictogram Meaning - Vibration, speed adjuster Position of the speed adjuster. - Auger and conveyor, speed adjuster Position of the speed adjuster. CE marking No. Pictogram...

  • Page 46: Instructive Symbols, Prohibitive Symbols, Warning Symbols

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Instructive symbols, prohibitive symbols, warning symbols No. Pictogram Meaning - Wear ear protection devices - Warning on dangers posed by batteries! - Do not spray the area or part with water! Further warnings and operating instructions No.

  • Page 47: Identification Label For The Paver Finisher (41)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Identification label for the paver finisher (41) Pos. Description Vehicle designation Designation type Year of construction Serial number (product identification number (PIN)) The punched vehicle identification number (VIN) on the vehicle must match the prod- uct identification number (4).
  • Page 48 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Explanation of 17PIN serial number >10002014JHG002076< - Manufacturer - Family/Model - Check letter - Serial number B 24...

  • Page 49: En Standards

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ EN standards Continuous sound pressure level The operator always must use ear protection. The emission value at the ear of the driver varies depending on the materials used for paving and may even rise above 85 dB(A).

  • Page 50: Vibration Acting On The Entire Body

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Vibration acting on the entire body When the machine is used properly, the weighted effective acceleration values at the driver’s seat of a = 0.5 m/s according to DIN EN 1032 are not exceeded.

  • Page 51: C10.12 Transportation

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ C 10.12 Transportation Safety regulations for transportation Accidents can happen when the paver finisher and the screed are not properly pre- pared for transportation or when transportation is carried out improperly! Reduce both the paver finisher and the screed to their basic widths.

  • Page 52: Transportation On Low-Bed Trailers

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Transportation on low-bed trailers Reduce the paver finisher and the screed to their basic widths; also remove any at- tached side shields. The maximum approach angle is indicated in the section entitled "Technical data"! Check the fill level of the operating substances so that these do not escape when driv- ing on an incline.
  • Page 53 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Operation Switch - Close the hopper lids. - Insert hopper transport safeguard. - Lift the screed. - Insert screed transport safeguard. - Extend levelling cylinders completely. - Retract the screed parts until the screed matches the basic width of the paver finish- C 10.12 3...

  • Page 54: Securing The Load

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Securing the load The following instructions for securing the load on the low-bed trailer consist merely in examples of how to secure the load correctly. Always comply with the local regulations for securing the load and for correct use of load securing equipment.

  • Page 55: Driving Onto The Low-Bed Trailer

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Driving onto the low-bed trailer Make sure that there are no persons in the danger area during loading. - Use the work gear and low engine speeds to drive onto the low-bed trailer.

  • Page 56: Lashing Equipment

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Lashing equipment Use the load securing equipment, lashing straps and chains belonging to the vehicle. Additional shackles, eyebolts, edge safeguards and non-slip mats may be needed, depending on the type of load securing equipment.

  • Page 57: Loading

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Loading Pay attention to load distribution during loading! In some vehicles, the kingpin load is too low so that the load has to be positioned fur- ther to the back of the vehicle (A).

  • Page 58: Preparing The Vehicle

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Preparing the vehicle After the vehicle has been positioned on the low-bed trailer, the following prepara- tions must be carried out: - Close hopper, set hopper transport safeguards (1).

  • Page 59: Securing The Load

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Securing the load Securing at the front Diagonal lashing secures the paver finisher at the front using the lashing points on the paver finisher and on the low-load trailer. Fasten the lashing chains as shown.
  • Page 60 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Securing at the rear - screed with side board Diagonal lashing secures the paver finisher at the rear using the lashing points on the paver finisher and on the low-load trailer.

  • Page 61: After Transportation

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ After transportation - Remove the attachment devices. - Lift the screed to the transportation position. - Start the engine and drive from the trailer at a low engine/traction speed.

  • Page 62: Transportation

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Transportation Reduce the paver finisher and the screed to their basic widths; also remove any at- tached side shields. Preparations - Prepare the paver finisher for transportation (see chapter D).
  • Page 63 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Operation Switch - Close the hopper lids. - Insert hopper transport safeguard. - Lift the screed. - Insert screed transport safeguard. - Extend levelling cylinders completely. - Retract the screed parts until the screed matches the basic width of the paver finish- C 10.12 13...

  • Page 64: Driving Mode

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Driving mode Operation Switch - Set the fast/slow switch to "Hare" if neces- sary. - Turn the preselector to "zero". - Press the safety switch The safety switch must always be pressed when the drive lever is moved out of the neutral position.

  • Page 65: Loading By Crane

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Loading by crane WARNING Danger from suspended loads Crane and/or lifted vehicle can tip when lifted and cause injuries! - The vehicle may only be raised at the marked lifting points.
  • Page 66 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Example: Four lifting eyes (1, 2) are provided for loading the vehicle with a crane. Depending on the type of screed which is used, the paver finisher's centre of gravity, with the screed mounted, is located in area (3) of the vehicle.

  • Page 67: Towing

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Towing Heed all regulations and apply all safety measures applicable for towing heavy con- struction machines. The towing vehicle must be capable of securing the paver finisher, even on slopes.
  • Page 68 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Two high-pressure cartridges (6) are lo- cated on both of the travel drive pumps (5). The following activities must be carried out to activate the towing function: - Loosen lock nut (7) half a turn.

  • Page 69: Safely Parking The Vehicle

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Safely parking the vehicle When the paver finisher is parked at a lo- cation accessible to the public, it must be secured in such a way that unauthorised persons or playing children cannot dam- age the vehicle.

  • Page 70: Lifting The Vehicle With Hydraulic Lifts, Lifting Points

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Lifting the vehicle with hydraulic lifts, lifting points The hydraulic lift must be rated for at least 8t. Always choose a horizontal surface with adequate load rating as installation surface...
  • Page 71 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Chocks or supporting beams positioned so that they cannot be shifted or tilted must be adequately dimensioned and be able to take the corresponding weight. There must not be anyone on the vehicle while it is being lifted.
  • Page 72 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ C 10.12 22...

  • Page 73: D10.12 Operation

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 Operation Safety regulations Starting the engine, the travel drive, the conveyor, the auger, the screed or the lifting devices can cause injuries or even the death of persons.
  • Page 74 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ DANGER Danger due to improper operation Improper operation of the vehicle can cause severe to fatal injuries! - The vehicle may only be used in the stipulated manner for its intended purpose.

  • Page 75: Controls

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Controls Operating panel All detent switch functions that can pose a hazard when the diesel engine starts up (turning to the side, conveying function of auger and conveyor) prevent the engine from starting (start inhibit) when switched on or when set to "MANUAL"...
  • Page 76 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 4...
  • Page 77 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Lights up instrument panel A/B when the parking light is Lights switched on In the case of an emergency (danger to persons, possible col- lision, etc.), press in the button!
  • Page 78 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 6...
  • Page 79 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Switch positions: - P: Park position + warning lamps can be engaged when desired. - 0: Ignition OFF - 1: Ignition ON, lighting and separator fluid...
  • Page 80 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 8...
  • Page 81 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description For switching on the paver finisher functions and for continu- ously regulating the road speed – forward or reverse. Centre position: Engine in neutral; no travel drive;...
  • Page 82 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 10...
  • Page 83 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description For setting the maximum speed that can be reached when the drive lever is at its stop. The scale roughly matches the speed in m/min (during paving).
  • Page 84 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 12...
  • Page 85 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Pushbutton function: - Left switch position: Extend left half of screed. Left screed - Right switch position: extend / retract Retract left half of screed.
  • Page 86 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 14...
  • Page 87 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Detent switch function: -Operating mode "AUTO": The conveying func- tion of the left half of the auger is switched on when the drive lever is swivelled out and is con- tinuously controlled via the material limit switches.
  • Page 88 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 16...
  • Page 89 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Pushbutton function: - Right switch position: The conveying direction of the left half of the auger can be reversed in order to slightly reverse paving Reversing material for example.
  • Page 90 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 18...
  • Page 91 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Detent switch function: -Operating mode "AUTO": The conveying func- tion of the conveyor is switched on when the drive lever is swivelled out and is switched off via the material limit switches.
  • Page 92 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 20...
  • Page 93 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Pushbutton function: - Filling function for the paving process. The conveying functions set to "automatic" (conveyor and auger) are switched on. Fill vehicle for...
  • Page 94 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 22...
  • Page 95 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Pushbutton function: - Upper switch position: Lift the screed. - Switch position, central: Screed stop (floating position OFF): Screed is hydraulically locked in position.
  • Page 96 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 24...
  • Page 97 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Detent switch function: -Operating mode "AUTO": The screed tamper is Tamper - switched on when the drive lever is swivelled Operating mode out.
  • Page 98 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 26...
  • Page 99 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Detent switch function: -Operating mode "OFF": The automatic level- Levelling ling function is switched off. Operating mode "AUTO" / -Operating mode "AUTO": height adjustment is "OFF"...
  • Page 100 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 28...
  • Page 101 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Detent switch function: - Upper switch position: Preselection of the speed level - Travel drive transportation speed (fast). fast/slow - Lower switch position: Preselection of the speed level - operating speed (slow).
  • Page 102 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 30...
  • Page 103 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Detent switch function: - Upper switch position: Rotary beacon ON. Rotary beacon - Lower switch position: ON / OFF (o) Rotary beacon OFF.
  • Page 104 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 32...
  • Page 105 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Detent switch function: - Upper switch position: Separator fluid Spray system "ON" spray system ON / OFF (o) - Lower switch position: Hopper function "OFF"...
  • Page 106 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 34...
  • Page 107 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description If a fault discovered on the drive engine is indicated by one of the warning lamps, a code assigned to a defined defect can be called up.
  • Page 108 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ 51...56 D 10.12 36...
  • Page 109 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Must go out after starting when the engine revs up. Battery charge in- - If the indicator lamp does not go out, switch off...
  • Page 110 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ 51...56 D 10.12 38...
  • Page 111 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Pre-heating is started with the ignition starter by switching the ignition on. (ignition key in position 1). Once pre-heating has finished, the indicator Pre-heating lamp goes off.
  • Page 112 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Flame monitoring (o) D 10.12 40...
  • Page 113 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Malfunction display Left middle section malfunction display, red Malfunction display Left extendable part malfunction display, red Malfunction display Right middle section malfunction display, red...
  • Page 114 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 42...
  • Page 115 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description - Shows the actual temperature of the screed heater. - Shows status reports of the screed heater. Display When the temperature is adjusted, the nominal temper- ature is displayed for a few seconds before the display reverts to the actual temperature.

  • Page 116: Remote Control

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Remote control Depending on the side of the machine (left/right), the function switches only control the corresponding function on the particular side of the machine. D 10.12 44...
  • Page 117 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description - for controlling paving-relevant paver and screed func- Left remote tions on the left side of the vehicle. control - for controlling paving-relevant paver and screed func- Right remote tions on the right side of the vehicle.
  • Page 118 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 46...
  • Page 119 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description In the case of an emergency (danger to persons, possible col- lision, etc.), press in the button! - Pressing the emergency stop button switches off the en- gine, the drives and the steering system.
  • Page 120 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 48...
  • Page 121 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Pushbutton function: - Switch position in the corresponding direction: Screed left/right extend or retract left / right screed half extend / retract On actuation, heed danger zones of moving parts of the vehicle! - Flashes when the screed is extended and retracted.
  • Page 122 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Remote control D 10.12 50...
  • Page 123 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description In the case of an emergency (danger to persons, possible col- lision, etc.), press in the button! - Pressing the emergency stop button switches off the en- gine, the drives and the steering system.
  • Page 124 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 52...
  • Page 125 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description For switching on the paver finisher functions and for continu- ously regulating the road speed – forward or reverse. Centre position: Engine in neutral; no travel drive;...
  • Page 126 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 54...
  • Page 127 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description For setting the maximum speed that can be reached when the drive lever is at its stop. The scale roughly matches the speed in m/min (during paving).
  • Page 128 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 10.12 56...
  • Page 129 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pos. Designation Brief description Pull switch: The safety switch ensures that the travel drive is shut down when the operator leaves the working area. For safety reasons, it is prohibited to work with the re-...
  • Page 130 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Malfunctions Error code display and query for engine D 10.12 58...
  • Page 131 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ - If there is an error in the engine, a message appears with a flashing warning light (1). The corresponding error code (SPN/FMI) appears in the display (2).
  • Page 132 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Error code display and query for travel drive computer - If there is an error in the travel drive computer, a message appears with a flashing warning light (2).

  • Page 133: Control Elements On The Paver Finisher

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 30.12 Operation Control elements on the paver finisher Control elements on the operator's control station WARNING Danger of falling from the vehicle Entering and leaving the vehicle and the driver's seat...

  • Page 134: Control Platform

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Control platform The control platform is designed for ope- rating standing up. - After work has been completed, place the vandalism protection facility (1) on the operating panel and secure with the lock (2).

  • Page 135: Running Board Extension

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Danger due to damaged or missing WARNING operating instructions Failure to comply with the operating instructions can cause severe to fatal injuries! - Make yourself familiar with the contents of the operating instructions.

  • Page 136: Fuse Box

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Fuse box The terminal box, which contains all fu- ses and relays, etc. is located beneath the operating panel. An assignment plan for fuses and relays can be found in chapter F8.

  • Page 137: Batteries

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Batteries The batteries (1) of the 24 V system are located in the engine compartment of the vehicle. For the specifications, refer to chapter B, "Technical data". For maintenance, see chapter "F".

  • Page 138: Hopper Transport Safeguard

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Hopper transport safeguard Before parking or transporting the paver finisher, the hopper lids must be swung upwards and the transport safeguards for the hopper must be inserted.
  • Page 139 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Speed controller Compacting elements Speed control, tamper (o) (A) The tamper frequency (number of stro- kes per minute) is set fully variable using the rotary regulator (A).
  • Page 140 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Conveying quantity controller Auger / conveyor Use the knob (1) to adjust the conveying speed for conveyor and auger. - Turn to the right - higher conveying...

  • Page 141: Led Working Light (O)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Auger lighting (o) Two swivelling working lights (1) are pro- vided to illuminate the auger compart- ment. They are engaged together with the wor- king lights. LED working light (o)

  • Page 142: Auger Height Adjustment Ratchet (O)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Auger height adjustment ratchet (o) For mechanical adjustment of the auger height - Set the ratchet direction lever (1) to the clockwise or anti-clockwise direc- tion. Turning anti-clockwise lowers the auger, turning clockwise lifts the au- ger.

  • Page 143: Sensor Rod / Sensor Rod Extension

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Sensor rod / sensor rod extension The sensor rod acts as an orientation aid for the vehicle driver during paving. Along the defined paving route, the vehicle driver can use the sensor rod to follow a tensioned reference wire or another marking.

  • Page 144: Manual Separator Fluid Spray (O)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Manual separator fluid spray (o) Used to spray the parts coming into con- tact with asphalt with a separator emul- sion. Only use approved separator emulsion in the spray (1)! - Build up pressure by actuating the pump lever (2).

  • Page 145: Separator Fluid Spraying System (O)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Separator fluid spraying system (o) Used to spray the parts coming into con- tact with asphalt with a separator emul- sion. - Connect the spray hose (1) with quick- action coupling (2).

  • Page 146: Conveyor Limit Switches

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Conveyor limit switches The conveyor is switched "ON" and "OFF" using the paddles (1) and (2). - To set the deactivation point: - Loosen the screw (3) and turn the paddle (1) / (2) on the shaft until the required switching point is reached.

  • Page 147: Auger Limit Switches

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Auger limit switches The augers are controlled by sensors. Mounting the sensors: Fasten the sensors to the side shield (1 sensor for each auger) in the provided clamp bracket (1) .

  • Page 148: Volt Sockets (O)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ 24 volt sockets (o) There is one socket (1) on each side of the operating panel console. Additional working lights can be connec- ted here, for example.

  • Page 149: Fire Extinguisher (1) (O)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Fire extinguisher (1) (o) The paver finisher personnel must be fa- miliarised with operation of the fire extin- guisher (2). Observe the inspection interval for the fire extinguisher!

  • Page 150: Rotary Beacon (O)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Rotary beacon (o) The function of the rotary beacon must be checked daily before starting work. - Place the rotary beacon onto the plug- in contact and secure with a wing bolt (1).

  • Page 151: Preparing For Operation

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 Operation Preparing for operation Required devices and aids To avoid delays on site, check before starting work whether or not the following de- vices and aids are present:...
  • Page 152 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ CAUTION Danger due to restricted vision Restricted vision poses a risk of injury! - Before starting work, arrange the intended driver's seat so as to warrant adequate vision.

  • Page 153: Before Starting Work

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Before starting work (in the morning or when starting paving) - Heed the safety instructions. - Check the personal protective equipment . - Take an inspection walk around the paver finisher and check for leaks and damages.
  • Page 154 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Check! How? When the screed is raised, it must be Screed transport safeguard possible to insert the bolt in the lock hole. When the hopper is closed, it must be...
  • Page 155 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 5...

  • Page 156: Starting The Paver Finisher

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Starting the paver finisher Before starting the paver finisher Before starting the diesel engine and beginning operation, the following steps must be performed: - Daily maintenance of the paver finisher (see chapter F).
  • Page 157 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Do not use aerosol types such as ether as starting aid. This can cause an explosion and lead to personal injuries. D 40.12 7...
  • Page 158 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 8...

  • Page 159: External Starting (Starting Aid)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ External starting (starting aid) The engine can be started with the help of an external power source if the batteries are empty and the starter no longer turns.
  • Page 160 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ - Possibly start the engine of the vehicle supplying power and leave to run for a while. Now try to start the other vehicle: - Turn ignition key (3) to position 1 and wait for the preheat check (9) to go off.
  • Page 161 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 11...

  • Page 162: After Starting

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ After starting Let the paver finisher warm up for approx. 5 minutes if the engine is cold. Observe indicator lamps The following indicator lamps must be observed under all circumstances: For further possible faults, see Motor-Betriebsanleitung.
  • Page 163 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 13...

  • Page 164: Preparation For Transportation

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Preparation for transportation - Use switch (1) to close the hopper. - Insert hopper transport safeguards. - Lift the screed completely using switch (2), insert screed transport safeguard.
  • Page 165 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 15...

  • Page 166: Driving And Stopping The Paver Finisher

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Driving and stopping the paver finisher - Set the travel drive to the desired speed level, fast/slow (1). - Upper switch position: transport speed (hare) - Lower switch position: operating speed (tortoise) - Turn the travel drive preselector (2) to medium speed.

  • Page 167: Preparations For Paving

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Preparations for paving Separator fluid Spray the parts coming into contact with asphalt (hopper, screed, auger, push roller) with a separator fluid. Do not use diesel fuel as it dissolves the bitumen (prohibited in Germany!).

  • Page 168: Direction Marks

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Direction marks To ensure straight paving, a direction mark must be present or established (road edge, chalk lines or similar). - Pull the direction indicator out of the bumper (arrow) and adjust it accord- ingly.
  • Page 169 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 19...

  • Page 170: Filling Function

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Loading/material transfer - Use switch (1) to open the hopper. Instruct the truck driver to dump the material. - Set the switches for the auger (2) and the conveyor (3) to "auto".
  • Page 171 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 21...

  • Page 172: Starting For Paving

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Starting for paving Set the switches, levers and controls listed below to the specified positions when the screed has reached its operating temperature and a sufficient amount of material lies in front of the screed: Pos.

  • Page 173: Checks During Paving

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Checks during paving The following points must be constantly observed during paving: Paver function - Screed heater - Tamper and vibration - Engine oil and hydraulic oil temperature...
  • Page 174 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 24...

  • Page 175: Interrupting/Terminating Operation

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Interrupting/terminating operation During breaks (e.g. the material supply truck is late) - Determine the approximate duration. - When cooling down of the material below the minimum paving temperature must be expected, run the paver finisher empty and create an edge like the end of a layer.
  • Page 176 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 26...

  • Page 177: When Work Is Finished

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ When work is finished - Run the paver finisher empty and stop it. - Move the drive lever (1) to the central position, set preselector (2) to "0" and set the speed adjuster (3) to minimum.

  • Page 178: Problems During Paving

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Problems during paving Problem Cause - change in the material temperature, demixing - wrong material composition - incorrect operation of the roller - incorrectly prepared foundation - long standstill times between loads...
  • Page 179 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Problem Cause - material temperature Cracks in the layer - cold screed (centre strip) - bottom plates are worn or warped - wrong crowning - material temperature...

  • Page 180: Malfunctions On The Paver Finisher Or Screed

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Malfunctions on the paver finisher or screed Malfunction Cause Remedy See operating instructions for At the diesel engine Various the engine See "External starting" (start Batteries empty...
  • Page 181 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Malfunction Cause Remedy Engine speed is too low Increase the speed Hydraulic oil level is too low Top up oil Leak in the suction line Tighten the connections...
  • Page 182 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Malfunction Cause Remedy Control valve is defective Replace Hoppers lowers Leaking seals of the inadvertently Replace hydraulic cylinder Oil pressure too low Increase the oil pressure Screed cannot...
  • Page 183 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Malfunction Cause Remedy Replace (fuse strip on the oper- Travel drive fuse defective ating panel) Check potentiometer, cables, Power supply is interrupted connectors; replace if necessary Travel drive monitoring...
  • Page 184 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ D 40.12 34...

  • Page 185: E10.12 Set-Up And Modification

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ E 10.12 Set-up and modification Special safety instructions Danger to personnel by inadvertent starting of the engine, travel drive, conveyor, au- ger, screed or screed lifting devices.
  • Page 186 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ DANGER Danger due to changes at the vehicle Structural chances to the vehicle make the operating licence null and void and can cause severe to fatal injuries! - Only use original spare parts and approved accessories.

  • Page 187: Distribution Auger

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Distribution auger Height adjustment Depending on the material, the height of the auger (1) – measured from its lower edge – should be at least 50 mm (2 inches) above the height of the material layer.

  • Page 188: Auger Width Extension And Material Shaft With Protective Cover

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Auger width extension and material shaft with protective cover (Optional equipment) To fit auger extensions, an additional auger segment (1) is fitted to the auger shaft. Assembly: - Remove outermost screw connection (2) from the basic auger.
  • Page 189 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Material shaft, protective cover Suspend the material shaft (4) in the provided bracket on the basic unit and secure with the rod (5). - Remove original shaft (4) - Fit extension shaft (6) - Secure original shaft (4) to extension shaft (6).
  • Page 190 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Cut-off shoe installation instructions The cut-off shoe enables smaller paving widths. - The cut-off shoe (1) used to reduce the paving width first has to be equipped with the compensation part (2) corre- sponding to the height of the layer.
  • Page 191 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ - Position the cut-off shoe laterally on the paver finisher and press the side plates together. Move the screed in and lower it. - Slide the cut-off shoe in between the tamper deflector plate and the rear wall of the paver finisher.
  • Page 192 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ - Raise the screed and carry out a visu- al inspection. Make sure that the cut-off shoe lies on the bottom plate. Ensure that nobody is located in the dan- ger area! E 10.12 8...

  • Page 193: Push Roller Crossbar, Adjustable

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Push roller crossbar, adjustable For adaptation to various truck design types, the push roller crossbar (1) can be shifted to two positions. The adjustment travel is 100 mm.

  • Page 194: Connecting The Automatic Levelling System

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Connecting the automatic levelling system The paver finisher has two control cir- cuits for levelling. One for the right side of the paver finish- er and one for the left side.

  • Page 195: Height Controller

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Connecting the slope controller / height controller The slope controller (3) and height con- troller (4) are connected to either the left or right automatic levelling system.
  • Page 196 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Working with the remote control (o) Heed the following points when operating the paver finisher from the remote control: - Swivel the remote control into the required position and secure with retaining brack- ets (1) and (2).
  • Page 197 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ - Set switch (3) to the "Remote control" position (to the right). - Fasten the safety cut-out belt (4) to the operator. If the safety switch is pulled, the travel drive shuts down immediately.

  • Page 198: Limit Switch

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Limit switch Auger limit switches Mount (left and right) The auger's ultrasonic limit switch is mounted on both sides on the side board's handrail. - Position the sensor bracket (1) on the bracket at the side board of the screen, align, and tighten with lock nut (2).

  • Page 199: F10 Maintenance

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 10 Maintenance Notes regarding safety DANGER Danger due to changes at the vehicle Structural chances to the vehicle make the operating licence null and void and can cause severe to fatal injuries! - Only use original spare parts and approved accessories.
  • Page 200 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ CAUTION Hot surfaces! Surfaces including those behind covering parts, together with combustion fuels from the engine or screed heater can be very hot and cause injuries! - Wear your personal safety gear.

  • Page 201: F2.12 Maintenance Overview

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 2.12 Maintenance review Maintenance review 8.12 11.12 5.12 6.12 3.12 4.12 7.12 F 2.12 1...
  • Page 202 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance required after the following service hours Assembly Chapter Conveyor F3.12 Auger F4.12 Engine F5.12 q q q q Hydraulical system F6.12 q q q q q q Drive units F7.12...

  • Page 203: F3.12 Maintenance - Conveyor

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 3.12 Maintenance - conveyor Maintenance - conveyor F 3.12 1...
  • Page 204 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Danger of being pulled in by rotating or conveying WARNING vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries! - Do not enter the danger zone.

  • Page 205: Maintenance Intervals

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance intervals Interval Maintenance point Note - Conveyor chain - Check tightness - Conveyor chain - Adjust tension - Conveyor chain - Replace chain - Replace conveyor / conveyor...

  • Page 206: Chain Tension, Conveyor (1)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Points of maintenance Chain tension, conveyor (1) Check chain tension: To check and adjust the chain tension, the paver finisher must be located over a pit, on ramps or on a platform.
  • Page 207 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Check / replace chain: The conveyor chain must be replaced at the latest when: - the conveyor webs (A) are worn or - the chain has lengthened to such an extent that it can no longer be retight- ened.

  • Page 208: Replace Conveyor / Conveyor Drive - Wear Parts (2)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Replace conveyor / conveyor drive - wear parts (2) Check the following wear parts in the material tunnel and replace if necessary: - Drive chain cover (A)

  • Page 209: F4.12 Maintenance - Auger Assembly

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 4.12 Maintenance - auger assembly Maintenance - auger assembly F 4.12 1...
  • Page 210 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Danger of being pulled in by rotating or conveying WARNING vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries! - Do not enter the danger zone.

  • Page 211: Maintenance Intervals

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance intervals Interval Maintenance point Note - Auger drive chains - Check tension - Auger drive chains - Adjust tension - Auger drive chains - Chains and chain sprockets...
  • Page 212 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance points Drive chains of the augers (1) To check the chain tension: - Manually turn both augers to the right and left. In this case, movement clearance (C) at the augers' outer circumference should be 3-4 mm.
  • Page 213 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Check / replace chain: The drive chains (A) must be replaced at the latest when: - The sprockets (B) on the auger shaft or drive are worn.
  • Page 214 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Auger box (2) Check grease fill To check the grease fill: - Remove side cover (A) No reduction in the quality and quantity of the grease fill is normally expected.
  • Page 215 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Seals and sealing rings (3) After reaching operating temperature, check the gearbox for leaks. In case of visible leaks, e.g. between the flange surfaces (A) of the drive, auger...
  • Page 216 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Auger segments (4) If the surface of the auger segment (A) becomes sharp-edged, the diameter of the auger is reduced and the auger shafts (B) have to be replaced.

  • Page 217: F5.12 Maintenance - Engine Assembly

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 5.12 Maintenance - engine assembly Maintenance - engine assembly In addition to these maintenance instructions, the maintenance instructions issued by the engine manufacturer must be adhered to under all circumstances. All mainte- nance work and service intervals itemised here are binding in nature.
  • Page 218 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Danger of being pulled in by rotating or conveying WARNING vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries! - Do not enter the danger zone.

  • Page 219: Maintenance Intervals

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance intervals Interval Maintenance point Note - Fuel tank Check filling level - Fuel tank Refill with fuel - Fuel tank Clean the tank and system - Engine lube oil system...
  • Page 220 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Interval Maintenance point Note - Engine air filter Check air filter - Engine air filter Dust collector Emptying - Engine air filter Air filter cartridge Replace - Engine cooling system...
  • Page 221 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Interval Maintenance point Note - Engine drive belt Check drive belt - Engine drive belt Tighten drive belt - Engine drive belt Replace drive belt Maintenance Maintenance during the running-in period...

  • Page 222: Maintenance Points

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance points Engine fuel tank (1) - Check the filling level on the gauge on the operating panel. Fill the fuel tank each time before start- ing work so that the fuel system cannot "run dry"...

  • Page 223: Engine Lube Oil System (2)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Engine lube oil system (2) Check oil level In case of correct oil level, the oil is between the two notches of the sensor rod(A). Only check the oil level when the finisher is in a horizontal position! The sensor rod is located at the front end of the engine.
  • Page 224 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Oil change: Change the oil when the engine is at operating temperature - Place the end of the oil drain port hose (C) in the collection container.

  • Page 225: Engine Fuel System (3)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Engine fuel system (3) The fuel filter system consists of two filters: - Prefilter (A) with water separator - Main filter (B) Prefilter - draining of water...
  • Page 226 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Changing the prefilter: - Put a suitable drip pan underneath. - Disconnect the electrical connection/cable connection. - Loosen drain plug (C) and drain off liquid. - Untighten the filter cartridge (A) using a pair of oil filter tongs or oil filter strap and unscrew it.

  • Page 227: Engine Air Filter (4)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Engine air filter (4) Emptying the dust collector - Empty the dust removal valve (B) on the air cleaner housing (A) by pressing the discharge port in the direction of the arrow.

  • Page 228: Engine Cooling System (5)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Engine cooling system (5) Checking / topping up coolant The cooling water level must be checked when the system is cold. Make sure that the anti-freeze and anti-corrosive liquid is sufficient (-25°C).
  • Page 229 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Checking and cleaning the radiator fins - If necessary, remove leaves, dust or sand from the radiator. Observe engine's operating instructions Check coolant concentration - Check the concentration using a suitable tester (hydrometer).

  • Page 230: Engine Drive Belt (6)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Engine drive belt (6) Check drive belt - Check the drive belt for damage. Small transverse cracks in the belt are acceptable. In the event of longitudinal cracks which...

  • Page 231: F6.12 Maintenance - Hydraulic System

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 6.12 Maintenance - hydraulic system Maintenance - hydraulic system F 6.12 1...
  • Page 232 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ WARNING Danger from hydraulic oil Hydraulic oil under high pressure can cause severe to fatal injuries! - Only competent staff should work on the hydraulic system! - Any hydraulic hoses that are cracked or soaked through must be replaced immediately.

  • Page 233: Maintenance Intervals

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance intervals Interval Maintenance point Note - Hydraulic oil tank - Check filling level - Hydraulic oil tank - Top up oil - Hydraulic oil tank -...
  • Page 234 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Interval Points of maintenance Note - Pump distribution gear - Check oil level - Pump distribution gear - Top up oil - Pump distribution gear - Change oil...
  • Page 235 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Points of maintenance Hydraulic oil tank (1) - Oil level check on sensor rod (A). The paver finisher must be positioned horizontally with all hydraulic cylinders retracted.
  • Page 236 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Ventilation filter The ventilation filter is integrated in the sensor rod. The sensor rod must be replaced according to the maintenance interval. F 6.12 6...

  • Page 237: Suction/Return Flow Hydraulic Filter (2)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Suction/return flow hydraulic filter (2) Replace the filter element when the service indicator (A) turns red at a hy- draulic oil temperature of more than 80° or the interval has been reached.
  • Page 238 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ High-pressure filter (3) The filter (B) is in the engine compart- ment on the left of the vehicle. During the run-in time, the filter element can be cleaned with cleaning solvent, later it will have to be changed.

  • Page 239: Pump Distribution Gear (4)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pump distribution gear (4) - Check oil level on the viewing glass (A) (at the side of the distribution box). The oil level must be up to the centre of the viewing glass.

  • Page 240: Bleeder

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Bleeder - The functioning of the bleeder (A) must be ensured. If soiling has occurred, the bleeder should be cleaned. F 6.12 10...

  • Page 241: Hydraulic Hoses (5)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Hydraulic hoses (5) - Specifically check the condition of the hydraulic hoses. - Immediately replace any damaged hoses. Replace hydraulic hoses if the following criteria are found on inspection: - damage of the outer layer to the inlay (e.g.
  • Page 242 Always comply with the following instructions when installing and removing hydraulic hoses: - Always only use original Mauldin hydraulic hoses! - Always observe high standards of cleanliness! - Hydraulic hoses must always be fitted to ensure that in all operating statuses, - there is no tensile load apart from dead weight.

  • Page 243: Marking Hydraulic Hoses / Storage Period, Period Of Use

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Marking hydraulic hoses / storage ’period, period of use A number stamped onto the screwed connection provides information about the date of manufacture (A) (month / year) and the maximum pressure per- mitted for this hose (B).

  • Page 244: Auxiliary Flow Filter (6)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Auxiliary flow filter (6) The hydraulic oil change is omitted on use of an auxiliary flow filter! quality must checked regularly. The oil level must be topped up...

  • Page 245: F7.12 Maintenance - Drive Unit

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 7.12 Maintenance - drive unit Maintenance - drive unit F 7.12 1...
  • Page 246 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Danger of being pulled in by rotating or conveying WARNING vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries! - Do not enter the danger zone.

  • Page 247: Maintenance Intervals

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance intervals Interval Maintenance point Note - Chain tension - Check - Chain tension - Adjust - Chains - Relieve - Bottom plates - Check wear - Bottom plates -...
  • Page 248 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Interval Maintenance point Note - Planetary gear - Check oil level - Planetary gear - Top up oil - Planetary gear - Change oil - Planetary gear -...
  • Page 249 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ WARNING Danger from pretensioned springs Incorrectly performed maintenance and repair work can cause severe or fatal injuries! - Always observe the maintenance instructions. - Do not perform any unauthorised maintenance or repair work to pretensioned springs.

  • Page 250: Checking / Adjusting Chain Tension (Grease Tensioners)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance points Chain tension (1) If the chains are not tensioned sufficient- ly, they can slip out of their guide formed by rollers, drive gear and idler wheel, thereby increasing wear levels.
  • Page 251 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ - Check the sag of the chain by powerfully pressing and lifting the drive chain in the area (B). - The sag (C) must be between 10 - 15 mm.
  • Page 252 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Checking / adjusting chain tension - spring loaded tensioner version The chain tension is realized by spring loaded tensioners. The tension adjusters (A) are located left and right on the front beam of the main frame.
  • Page 253 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Pre-tension of the tension unit. The correct pre-tension of the tension unit is adjusted when the distance (B) between the two flanges is 186mm. - Increase or reduce the pre-tension by turning the two bolts (C) and holding the two nuts (D) alternating.

  • Page 254: Bottom Plates (2)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Bottom plates (2) Always use new bolts and nuts when in- stalling new bottom plates! - After removing the worn bottom plates, the adhesions must be cleaned from the contact surfaces of the chain links and the nut seats.

  • Page 255: Rollers (3)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Rollers (3) Rollers with damaged surfaces or which are leaking should be replaced immedi- ately! - Relieving the caterpillar chain: - Raise track chassis using suitable lifting equipment and remove adhering dirt.

  • Page 256: Planetary Gear (4)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Planetary gear (4) - Turn the cdrive gear so that the drain plug (B) is located at the bottom. - For oil level check unscrew and re- move the inspection bolt (A).

  • Page 257: F8.12 Maintenance - Electrical System

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 8.12 Maintenance - electrical system Maintenance - electrical system F 8.12 1...
  • Page 258 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Danger of being pulled in by rotating or conveying WARNING vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries! - Do not enter the danger zone.

  • Page 259: Maintenance Intervals

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance intervals Interval Maintenance point Note q Check batteries q Apply grease to battery terminals - Alternator Electrical system insulation monitoring Check function - Alternator Visual check for pollution...

  • Page 260: Maintenance Points

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance points Batteries (1) Check batteries The maintenance-free batteries are in the factory with the correct quantity of acid. There is no need to top up water or acid!

  • Page 261: Recharging The Batteries

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Recharging the batteries Both batteries must be recharged individually and must be dismantled from the vehi- cle for this purpose. Always keep batteries upright during transport! Before and after recharging a battery, always check the electrolyte level in every cell;...

  • Page 262: Alternator (2)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Alternator (2) Electrical system insulation monitoring The function of the protective insulation monitoring measure must be checked every day before starting work. This check only checks the function of the insulation monitor, not whether an insula- tion error has occurred on the heating sections or consumers.
  • Page 263 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ If the test is conducted successfully, work may be undertaken with the screed and ex- ternal consumers may be used. If the "insulation fault" control light displays a fault even before the test button is pressed or if no fault is displayed during the simulation, work must not be undertaken with the screed or with connected, external equipment.
  • Page 264 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Insulation faults If an insulation fault occurs during operation, and the control light displays an insula- tion fault, the operator may proceed as follows: - Switch the switches of all external equipment and the heater to OFF and press the reset button for at least 3 seconds to delete the fault.

  • Page 265: Cleaning The Alternator

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Cleaning the alternator alternator must regularly checked for excessive dirt and must be cleaned if necessary. - The air intake (1) must be kept free of dirt.

  • Page 266: Check Belts

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Check belts Replace belts if there are clear signs of cracking on the ribbed side or any other signs of damage. Checking belt tension The tension of both belts must be inspected with a tension measuring instrument.

  • Page 267: Adjusting Belt Tension

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Adjusting belt tension - Unfasten the four mounting screws (A) on the alternator carriage. - Unfasten lock nuts (B) on the tension- ing fixture. - Using the adjusting screw (C), set the required level of belt tension.

  • Page 268: Electrical Fuses

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Electrical fuses Main fuses (1) Main fuses (A) Main fuse Main fuse Preheating ignition system F 8.12 12...

  • Page 269: Fuses In Main Terminal Box (Operating Panel)

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Fuses in main terminal box (operating panel) Fuse carrier (B) Screed Screed Hopper Emergency stop Vibration Retract and extend screed Travel drive Auger Monitoring equipment Conveyor Free...
  • Page 270 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Fuel pump Ignition Main computer Working lights Working lights Engine diagnosis Main computer F 8.12 14...

  • Page 271: Relays

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Relays Switched "positive" Switched "positive" Levelling Left screed Right screed Horn Emergency stop Start inhibit Vibration Tamper Conveyor Left auger Right auger Pre-heating Fuel pump F 8.12 15...
  • Page 272 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 8.12 16...

  • Page 273: F11.12 Lubricants And

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 11.12 Lubricants and operating substances Lubricants and operating substances Use only the lubricants listed below or comparable qualities of well-known brands. Only use containers which are clean on inside and outside for filling oil or fuel.
  • Page 274 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 11.12 2...

  • Page 275: Capacities

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Capacities Substance Volume litres Diesel engine Engine oil (with oil filter change) 1.76 litres Engine cooling system Cooling liquid 1.97 50.0 litres Fuel tank Diesel fuel 11.0 90.0...

  • Page 276: Operating Substance Specifications

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Operating substance specifications Notes on diesel fuel Risk of explosion! Never mix diesel fuel with ethanol, petrol or alcohol! Diesel fuel contaminated with water or dirt can cause serious damage to the fuel sys-...

  • Page 277: Engine - Lubricating Oil

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Engine - lubricating oil Esso / Aral Fuchs Mobil Shell Exxon RIMULA R4 L 15W-40 (* ) = recommended Observe the instructions for lubricant recommendations and the specification in the...

  • Page 278: Auger Box

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Auger box Esso / Aral Fuchs Mobil Shell Exxon -Gadus V142W 00 (*) = recommended 2.10 Grease Esso / Aral Fuchs Mobil Shell Chevron Exxon -High -Gadus S5 Temp T460 1.5...

  • Page 279: Hydraulic Oil

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ 2.12 Hydraulic oil Preferred hydraulic oils: a) Synthetic hydraulic liquids based on ester, HEES Manufacturer ISO viscosity class VG 46 Shell Natural HF-E46 Panolin HLP SYNTH 46...
  • Page 280 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 11.12 8...
  • Page 281 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 100 Tests, stopping ... Tests, checks, cleaning, stopping F 100 1...

  • Page 282: Maintenance Intervals

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Maintenance intervals Interval Maintenance point Note - General visual inspection - Check that the bolts and regularly nuts fit firmly q - Inspection by an expert q - Cleaning...

  • Page 283: General Visual Inspection

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ General visual inspection The daily routine should comprise a visual inspection around the entire paver finisher. The following items must be checked: - Are components or controls damaged? - Are there leaks on the engine, the hydraulics, the gearbox, etc.?

  • Page 284: Inspection By An Expert

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Inspection by an expert Have finisher, screed and optional gas or electric system checked by a trained spe- cialist - when required (according to the operating conditions and the nature of application), - however, at least once a year, check that they are all in good operational condition.

  • Page 285: Cleaning

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Cleaning - Clean all parts coming into contact with paving material. - Spray contaminated parts with the separator fluid spraying system (o). Before cleaning work with the high pressure cleaner, grease all lube points acc. to specification.

  • Page 286: Cleaning The Hopper

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Danger of being pulled in by rotating or conveying WARNING vehicle parts Rotating or conveying vehicle parts can cause severe or fatal injuries! - Do not enter the danger zone.

  • Page 287: Preserving The Paver Finisher

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Preserving the paver finisher Shutdowns for up to 6 months - Park the vehicle in a place where it is protected from great exposure to direct sun- light, wind, humidity and frost.

  • Page 288: Environmental Protection, Disposal

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Environmental protection, disposal Environmental protection Packaging materials, used operating substances, cleaning agents and machine ac- cessories must be correctly recycled. Always observe the local regulations! Disposal Correctly sorted disposal must be carried out after replacing wear and spare parts and after the machine has been withdrawn from service (scrapped).

  • Page 289: Bolts - Torques

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Bolts - torques Standard metric threads - strength class 8.8 / 10.9 / 12.9 dry/lightly oiled Molykote ® 10.9 10.9 12.9 12.9 10.9 10.9 12.9 12.9 1020...

  • Page 290: Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ Fine metric threads - strength class 8.8 / 10.9 / 12.9 dry/lightly oiled Molykote ® 10.9 10.9 12.9 12.9 10.9 10.9 12.9 12.9 M3x0,35 M4x0,5 M5x0,5 M6x0,75...

  • Page 291: F200 Warranty

    Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________ F 200 Warranty Product Warranty...
  • Page 292 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________...
  • Page 293 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________...
  • Page 294 Calder Brothers Corp Serial Number Range: Model: 1360 Paver V1.0 ____________________ to ___________...

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