Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Eliet SUPER PROF 2000 Series
Summary of Contents for Eliet SUPER PROF 2000 Series
- Page 1 M A N U A L Superprof...
-
Page 3: Introduction
Carefully read this user manual before using the machine. Failure to observe this may result in personal injury or damage to the equipment. 1.2 Identification data – ELIET 2000 Note the identification data relating to your machine in the boxed areas. -
Page 4: Welcome To The Family Of Eliet Customers
Welcome to the family of ELIET customers. We would like to thank you for the confi dence that you have placed in ELIET and we are con- vinced that you have purchased the very best machine. The operating life of your ELIET machine depends to a great extent on how you care for your machine. - Page 5 The standard muffl er installed on the ELIET engines is not equipped with a spark arrester. One must be added before use if this machine is intended to be used in an area where a spark ar- rester is required by law.
-
Page 6: Table Of Contents
1.2 Identification data - ELIET Superprof ....................3 2. Warranty ............................ 3 2.1 Warranty card ............................3 3. Welcome to the family of ELIET customers ................4 4. Tableof Contents ........................6 5. Safety symbols .......................... 8 5.1 For your information ..........................8 5.2 Caution ..............................8... - Page 7 9.7.7 Feed roller no longer operates ....................28 9.7.8 Engine no longer runs and the machine must be moved............28 9.8 Cleaning the machine ..........................29 10 Transporting the machine ..................... 30 11. Maintenance tasks described in detail ...................31 11.1 General ..............................31 11.2 General interventions ..........................32 11.2.1 Removing the belt guard ......................32 11.2.2 Removing the chain guard ......................32...
-
Page 8: Safety Symbols
5. Safety symbols Certain symbols in this manual are used to provide additional information and to draw your at- tention to potential risks. For your information For your information This symbol is used to draw your attention to specific information and/or actions, or to denote where you can find additional information relating to the subject. -
Page 9: Main Parts
6. Main parts To fully understand the content of this operator’s manual, you need to be fully conversant with the terminology used for[www] the descriptions. In this chapter you can find a set of parts identi- fied by name. It is a good idea to take time to study the machine beforehand for an improved understanding of the descriptions provided in this user manual. - Page 10 Your ELIET dealer is at your service, ready to provide you with maintenance or advice so that your ELIET machine always remains in optimal condition. You can contact him for genuine ELIET service parts and lubricants.
-
Page 11: Safety Instructions
7. Safety regulations Safety messages BQ 505 010 050 Decal location (1 and 2) : filling of the oil tank. Sticker (1) uses icons to denote all the general safety regulations. Read this user manual carefully in its entirety before attempting to operate this machine. - Page 12 These stickers on the safety covers of both the V-belt and the chain warn the user that a V-belt or chain is fitted behind the shielding panel. It is strictly forbidden to operate the machine with the safety guards removed. BQ 505 010 130 Sticker affixed to the top of the safety screen.
- Page 13 European machinery directive. Caution : Safety stickers becoming damaged, illegible or removed through use or cleaning, must be immediately renewed. Stickers are available at your approved ELIET Dealer. The following stickers apply exclusively to our American Customers : <...
-
Page 14: Safety Features
This sticker is located near the mo- tor starter mechanism. Each time the machine is started, the operator is re- minded to inspect and service the blades before turning on the machine. (Order number : BQ 505 010 250) BQ 505 010 250 This sticker is found near the identification sticker. - Page 15 Sound absorption: The acoustic housing accommodating the knife drum gives excellent noise reduction whilst shredding, there- fore, minimising noise nuisance for both the operator and the surroundings. Rugged construction : The robust construction not only adds to the long operating life of the machine, but also provides additional user safety whenever there is an unforeseen emergency.
-
Page 16: Safety Instructions
• Carefully observe all safety instructions when using the ELIET machine ! Carefully read all the instructions relating to the use of the machine. All these instructions relate to your personal safety. -
Page 17: Careful And Proper Use
• Children and animals must be kept well away from the machine. • ELIET recommend that the machine should not be lent to others. However, if this is done, only lend it to persons who are conversant with the machine. -
Page 18: Personal Protective Equipment
• Periodic maintenance is essential. For this reason, strictly follow the maintenance schedule in this user manual (see Chapter 11). • A maintenance counter will help you keep track of the hours run (contact Eliet for additional information). • When replacing parts as a result of wear or failure, always request genuine ELIET service parts from your ELIET dealer. -
Page 19: Preserving Nature
• Prevent battery acid from overflowing. 8. Dealer preparation • As an ELIET dealer you should familiarise your customers with the functioning of the machine and also point out the possible dangers while using it. • You are expected to carefully go over the maintenance points of the machine together with the new owner. -
Page 20: Safety Instructions
9. Operating instructions 9.1 Preliminary checks Caution : Before starting to shred, always run through the checklist below. Checklist 1. Check the oil level of the machine. (see § 11.3.1 Checking the oil level of the engine). 2. Ensure there is enough petrol in the tank. If necessary, fill up the tank with petrol. (see Chapter 9.2 Filling up with petrol) Check whether the air filter is not too dirty. -
Page 21: Preparing The Work Area
• Always use a funnel or spout to pour the petrol into the tank. Suitable fun- nels can be obtained from your ELIET dealer. • Refit the cap onto the tank as soon as possible. - Page 22 • Release the key when the engine starts. • Push the choke (2) fully home. • At ELIET, we recommend to keep maximum engine speed at 3,200 rpm. Never make any altera- tions to this factory-set maximum speed setting. Warning : The drive shaft for the blades is directly driven by the engine.
-
Page 23: Moving The Machine
Switching off the engine : • Move the throttle control lever (1) to low speed (= tortoise). • The ABM pilot light (if fitted) will come on. • Turn the ignition key (3) to the 0 position and remove from the ignition switch. •... -
Page 24: Operating The Machine
Caution : If you do not move both control handles by the same amount, the machine will not move in a straight line. • To turn to the right: By moving the left-hand control handle (1) through a larger angle than the right-hand control handle, the machine turns to the right. -
Page 25: Shredding Proper
Caution : Once the engine is running, the shredding knives are rotating, therefore, irrevocably shredding anything that is introduced into the loading hopper. 9.6.2 Shredding proper • Be careful when performing work. While operating the machine, focus your con- centration completely on the work. •... - Page 26 Warning : Do not lean forwards to push material further into the loading hopper so that your hands NEVER go past the safety screen. • By reducing the amount of material that you feed into the machine, it will operate more opti- mally.
-
Page 27: Troubleshooting
With moist materials, it is best to use a sieve for damp products. (Order number : MA 002 001 001) • Read the fitting instructions in Chapter 13.1 on pag. 52 • If the shredding chamber gets clogged up, switch off the machine to remove the blockage. Make sure to wait for the blades to come to a complete standstill, before carrying out any opera- tion on the machine. -
Page 28: Engine Cuts Out And The Oil Level Pilot Light Comes On
• Defect in the hydraulic circuit. 9.7.7 Feed roller no longer operates • Engine speed too low. • ABM in disorder (Contact your ELIET dealer). • Problem in the hydraulic circuit (valve). • Chain broken. 9.7.8 Engine no longer runs and the machine must be moved. -
Page 29: Cleaning The Machine
9.8 Cleaning the machine It is strongly recommended that you clean the machine as per Chapter 11.5.1 after each use. Failure to do so will : • Lead to premature wear of the bearings, gaskets and drive belts. • Increase the risk of fire. •... -
Page 30: Transporting The Machine
10. Transporting the machine • Make sure to clear the shredding chamber before moving the machine. Make sure the infeed opening is free of branchy material. • The maximum allowable lateral slope angle amounts to 10%. • Use slip resistant ramps to load the machine into a van or a trailer. Make sure that they are securely attached to the vehicle or trailer. -
Page 31: Maintenance Tasks Described In Detail
The dealer’s personnel are always at your service. The ELIET dealer can always rely on comprehensive support from ELIET NV, so that we can work together to find a solution for any problem that you may have. For a repair or for the mainte- nance of the engine, you can always contact your ELIET dealer or a maintenance service that is recognized by the engine manufacturer. -
Page 32: General Interventions
ELIET dealer for a major overhaul each year. Your ELIET dealer is always at your service for maintenance and advice. He stocks genuine ELIET service parts and lubricants. His staff can always obtain advice and service from ELIET, so that they can provide you with an impeccable after-sales service. -
Page 33: Disconnecting The Battery
11.2.3 Disconnecting the battery • Remove the belt guard (Chapter 11.2.1). • Disconnect the negative terminal (1) (black M6, SW 10). • Disconnect the positive terminal (2) (red M6, SW 10) Caution : First connect the positive terminal (2) (red M6, SW 10). And then the negative terminal (1) (black M6, SW 10). -
Page 34: Checking The Oil Level In The Engine Crankcase + Refilling
11.3.1 Checking the oil level in the engine crankcase + refilling Inadequate oil in the engine will cause irrevocable damage to the engine. Therefore, regularly check the oil level as follows. • Park the machine on a level surface so that the engine is perfectly horizontal. -
Page 35: Replacing The Oil Filter
• Hold a receptacle (capacity 2 l) underneath the oil drain plug (1). • Open the fill cap (SW 22).(see photo in Chapter 11.3.1). • Open the sump plug (1) and allow the contents to drain into the receptacle. • Refit the oil drain plug (SW 22). •... -
Page 36: Changing The Air Filter
These actions are almost identical to cleaning the air cleaner (see Chapter 11.3.4). The only differ- ence here is that the cartridge is replaced. New air cleaners of the correct type are available from your ELIET Dealer or from an authorized Briggs & Stratton service centre. (B&S order number 394018S) 11.3.6 Changing the engine fuel filter... -
Page 37: Machine Maintenance
• Check to be sure electrolyte level is between the minimum and maximum marks. Inspect the six compartments for correct level by looking through the transparent battery case. • If the level is not correct, unscrew the caps from the battery. •... - Page 38 Caution : Always wear safety glasses and hearing protection when grinding knives. Gloves are also mandatory for performing the maintenance work. Warning : The blade has two cutting edges (reversible blade). Even though one side of the blade can be blunt, the other side can still be razor sharp. Caution : Make sure that all chippings in the immediate vicinity have been removed.
-
Page 39: Reversing And Renewing The Shredding Knives
11.4.2 Reversing and renewing the shredding knives Warning : Wear protective gloves as the knives are razor sharp ! Knives sharpened at regular intervals ensure a knife life in excess of 50 hours for each blade edge (100 hours with RESIST blades). - Page 40 When this is not the case, adjust. B. To renew a shredding knife, proceed as follows. • New sets of knives are available form your ELIET Dealer under the following part number : STD blades: BU 401 300 201 Resist blades : BU 401 300 302 •...
-
Page 41: Checking The Drive Belt For Correct Tension
• When refitting the shredding knives check that all bolts are tight (torque loading : 40Nm). (Torque loading 35Nm). • When fitting the blades, always position the nuts on the (1) left-hand side of the blade plate. This order of assembly ensures that the nuts are tightened by the direction of rotation of the engine. As a reminder: “Always position the nuts on the belt pulley (2) side.”... -
Page 42: Checking The Tension Of The Drive Chain For The Feed Roller
• Align the belt pulleys. To do so, use a straight slat (length : +/- 1200 mm) and hold it against both belt pulleys. When the alignment is correct, the slat will touch the belt pulleys at 4 locations. • Position a metal plate between the base of the engine and the guide bolt (5). •... -
Page 43: Checking And Adjusting The Tracks For Correct Tension
11.4.6 Checking and adjusting the tracks for correct tension (Cross Country model) A. Checking for correct tension : • Lift the track somewhere in the middle between the drive sprocket and the tensioner. • If you can lift it for about 1 cm from the tensioner, track tension is OK. •... -
Page 44: General Lubrication
This minimises the chance of a hydraulic defect and premature wear. 11.4.8 General lubrication In view of the fact that the shredders often operate in extreme conditions, ELIET considers it im- portant to use high-quality materials. ELIET therefore recommends the use of special lubricants (from the assembly stage onwards). - Page 45 (e.g. in the joints of pivot points). • When the pivot points are clean, apply new lubricant. • ELIET recommends Novatio Clearlube as a lubricant for pivot points and ball joints. ELIET would recommend Novatio PFT grease for friction surfaces.
- Page 46 Use the following procedure : • Clean the grease zerk. • Using a suitable grease pump, apply new grease. • ELIET recommends Sunoco Multi Purpose Grease. • Pumping the grease gun one or two times is sufficient to distribute the grease.
- Page 47 • Use a small brush to apply the lubricant to the teeth of the gearwheels. Use Sunoco Multi Pur- pose Grease or a product of the same quality. • It is better to use a thin liquid lubricant that can penetrate into the chains. For this, ELIET recommends Clear Lube lubricant spray from Novatio.
-
Page 48: Maintenance Schedule
11.5 Maintenance schedule 11.5.1 Normal maintenance schedule Daily (after each use) : Daily maintenance § 11.5.3 Every 50 hours : Maintenance after 50 hours § 11.5.4 Every 100 hours (six-monthly) : Maintenance after 100 hours § 11.5.5 Every 200 hours (or annually) : Maintenance after 200 hours §... -
Page 49: Daily Maintenance
11.5.3 Daily maintenance Caution : Before performing any maintenance, stop the engine and remove the key from the ignition switch. Wear suitable clothing. • Check for signs of leakage. • Open the shredding chamber (see Chapter 11.2.4). • Clean the machine (see Chapter 9.8) •... -
Page 50: Maintenance After 200 Hours (Or Annually)
• Replace the oil filter (see Chapter 11.3.3) • Check the level of battery acid (see Chapter 11.3.7) 11.5.6 Maintenance after 200 hours (or annually) Caution : Before performing any maintenance, stop the engine and remove the key from the ignition switch. Wear suitable clothing. -
Page 51: Winterizing The Machine
• If the machine is to be stored outside, it must be well protected with a tarpaulin. Ensure that water does not directly fall onto the machine. At ELIET, we strongly recommend that the machine is stored at a location that is well protected from the weather, etc. -
Page 52: Options
13. Options 13.1 Sieve screening You can choose from three types of sieves that can be easily interchanged. The three types are: • Sieve with 30 mm diameter holes : order number MA-006.001.008 • Sieve with 35mm diameter holes : order number MA-006.001.009 •... -
Page 53: Conveyor Belt
13.2 Belt conveyor The belt conveyor is installed at the rear of the machine and transports the shredded material upwards. The length of the belt conveyor is 2.5m. The height of the belt conveyor can be adjusted from 1.65m to 1.90m. It is driven by a hydraulic motor that is independently activated. Care must be taken to ensure that the belt conveyor is switched on when you start feeding material. - Page 54 • Hook the belt conveyor onto the attachment points (1) provided on the shredder. • Make sure that the hydraulic pipes do not become damaged during this operation. • Connect the quick fit connectors (prevent the connector ends from becoming dirty; if neces- sary, clean them first).
- Page 55 • Set the control to the OFF position and lock it using a hairpin clip. • Refit the cover in the guides of the safety guard. Adjusting the height of the belt conveyor You can set the belt conveyor to an angle thus allowing you to change the loading height. For this, you must move the transverse beam (1) on which the belt conveyor rests at the rear of the machine.
- Page 56 Caution : Do not perform this maintenance in a confined area that does not have an extraction system for exhaust gases. • Run the engine at low rpm (± 1,800 rpm). Warning : Always wear safety glasses to protect you from material kickback. •...
-
Page 57: Equipment Specifications
14 Equipment specifications Super Prof 2000 ZR-ABM CROSS COuNTRy Number of chopping motions per minute 48000 Branch shredding capacity (wheel barrows/hour) Branch capacity 120 mm Dimensions (L x W x H) 1830 x 835 x 1,380 mm 1830 x 900 x 1,330 mm Weight 332 kg 352 kg... -
Page 58: Ec Declaration Of Conformity
EN 13525: Forestry machinery : wood chippers - safety ELIET mfg. cy. hereby declares that after performing a hazard analysis, it is fully aware of the potential hazards and risks associated with the machine. In this knowledge, the necessary steps have been taken in line with Machine Directive 2006/42/EC in order to ensure absolute operator safety for the operator, when the machine is used correctly. - Page 59 Appendix A Technical specifications of the lubricants and fuel Engine oil Synthetic oil SF, SG, SH, SJ Viscosity SAE 5 W 30 / SAE 10 W-30 Capacity of engine crankcase 1.6 L Fuel Unleaded petrol (gasoline) Minimum RON Capacity of fuel tank Hydraulic oil Conforms to DIN 51524 Part 3 HVLP Viscosity...
Need help?
Do you have a question about the SUPER PROF 2000 Series and is the answer not in the manual?
Questions and answers