Page 1 BUILT WITH QUALITY AND DESIGN FIRST BRUSH CHIPPER ATTENTION: MODEL 200 UC Depending on what replacement OPERATING & PARTS MANUAL parts you are ordering, we will need the following information: 200 UC Model No: _____________________ CHIPPER COMPONENTS Serial Number Serial No: _____________________...
Page 2 CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
Page 3 ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED... Operator training and enforcement of safety policies are ESSENTIAL! Bandit Industries, Inc. Safety Booklet...
Page 4 If you have purchased a Brush Bandit® Chipper second hand, know someone that has, or have resold a Brush Bandit® Chipper ‑ please contact us. Please fax us at (989) 561‑2273 or e‑mail us at www. banditchippers.com with the chipper model number, chipper serial number, and current owners name, address, etc.
Page 5 Bandit Industries, Inc. continues looking into what can be done to reduce chipper injuries. The following safety features have been developed for, and are currently being used on Brush Bandit® Chippers. They are available from your local Bandit® Dealer. Some are new and some have been presented before.
Page 6 When you supply chipper model and serial number, these kits are available from your local Bandit® dealer. Update Kit # UK‑1007 SAFETY FEATURE “WELD‑ON INFEED EXTENSION PAN” Update Kit # UK‑1014 WELD ON INFEED PAN EXTENSION “12” EXTENSION FOR 18” PAN” You must supply the chipper model number and chipper serial number when ordering, to ensure an accurate fit of the weld‑on pan or pan extension. Also supply the inside width dimension of the inlet end of the infeed hopper or existing 18”...
Page 7 SAFETY FEATURE Update Kit # UK‑1009 “SPRING LOCK FOR HOOD PIN” SPRING LOCK FOR HOOD PIN Since November 1996 Bandit Industries, Inc. has been installing on our hydraulic feed disc chippers a patented spring lock device for the hood pin. If properly maintained the device prevents the hood pin from being removed when the chipper disc is turning.
Page 8 SAFETY FEATURE Update Kit # UK‑1011 “LAST CHANCE STOP” LAST CHANCE STOP Have you heard reports or seen your employees bending over and reaching into the infeed hopper, near the feedwheels? Along with the wooden push paddle and the infeed hopper pan, Bandit Industries, Inc. began installing on their mechanical feed hand fed chippers the patented “Last Chance Stop”...
Page 9 FEED CONTROL BAR FEED CONTROL BAR REVERSE Brush Bandit® Chippers that are designed to be hand fed have FEED a simple, easy to reach feed control bar located across the top and down both sides of the infeed hopper. The feed control bar operates the feedwheels forward‑neutral‑reverse pulling, stopping,...
Page 10 WARNING HOOD HINGE AND HOOD REST HOOD HINGE AND HOOD REST The hood hinge and the hood pin are what holds the pivoting hood half in place. Both have to be properly and securely fitted and maintained. A loose or bent hinge HOOD could cause the hood to come in contact with the chipper HINGE...
Page 11 PROCEDURE FOR UNPLUGGING YOUR CHIPPER If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s. This can be resolved by simply shutting the feedwheel(s) off when the engine begins to lug down. Operating the engine at speeds lower than full R.P.M.’s causes your chipper to plug.
Page 12 Training is essential! It is extremely important for everyone who operates a wood chipper to be trained. Operating instructions for the chipper are included in Bandit manuals, decals, and training videos with each chipper sold. We also highly recommend that you use the NAA chipper safety video.
Page 13 Copyright 12-12 FORM #WV-122 IT IS VERY IMPORTANT THAT THIS FORM IS FILLED OUT COMPLETELY & ACCURATELY. IF WE CANNOT READ THE PURCHASER’S INFORMATION OR IT IS INCORRECT, OUR CUSTOMER LIST WILL NOT BE ACCURATE. Customer Data Department IMPORTANT - THIS FORM MUST BE RETURNED TO THE 6750 Millbrook Road CUSTOMER DATA DEPARTMENT WITHIN TEN Remus, MI, USA 49340...
Page 14 Copyright 3-05 FORM #Q-111 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...
Page 15: Table Of Contents
MODEL 200 UC TABLE OF CONTENTS TABLE OF CONTENTS PAGE INTRODUCTION & WARRANTY ............2 SERIAL NUMBER LOCATION ............. 6 SAFETY PROCEDURES ..............7 EQUIPMENT SPECIFICATIONS ............13 DECALS ....................14 AUTOFEED OPTIONS ................21 CONTROLS.................... 25 TRANSPORTATION PROCEDURES ........... 31 MAINTENANCE ..................
Page 16: Introduction & Warranty
INTRODUCTION & WARRANTY INTRODUCTION The purpose of this manual is to provide the user with specifications and procedures for the operation, maintenance and repair of this BANDIT product. As with any piece of equipment, safety should always be a constant thought while the machine is being operated, serviced or stored.
Page 18: Serial Number Location
MODEL 200 UC SERIAL NUMBER LOCATIONS TYPICAL CHIPPER SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTICE 1. Beltshield 2. W/O # on top of tongue The engine information is located on the engine block. The clutch information is located on the clutch plate (if equipped).
Page 19: Safety Procedures
MODEL 200 UC SAFETY PROCEDURES SAFETY PROCEDURES DANGER The words Danger, Warning, Caution, and DANGER Notice are used on the safety decals and throughout Before starting the machine, take a minute to this manual, to make you aware of the safety check a few things.
Page 20 MODEL 200 UC SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER NEVER sit, stand, lay, climb or ride anywhere Never reach into the infeed hopper area of on this machine while it is running, operating, or in the machine, there is never any reason to. The transit.
Page 21 MODEL 200 UC SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER DO NOT operate this machine indoors! Exhaust The knives must be securely fastened and torqued fumes can be fatal. Never refuel while the machine in position. If one comes loose or breaks during is running.
Page 22 MODEL 200 UC SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Before opening or closing the feedwheel trap If the chipper is properly maintained and operated door: disengage clutch, turn off engine, wait for the correctly, the chipper should not plug. In the unlikely...
Page 23 SAFETY PROCEDURES SAFETY PROCEDURES WARNING The ANSI required control bar is designed to reverse the feedwheels when pushed. Check the direction and proper operation of the control bar before operating the chipper. CORRECT OPERATION OF FEED CONTROL BAR PUSH TO FEEDING REVERSE FEEDING...
Page 24 SAFETY PROCEDURES SAFETY PROCEDURES WARNING DANGER CLEAN MACHINE OF ALL DEBRIS! DO NOT Brush being fed into the chipper infeed hopper can leave this machine unattended until all potential fire snag an extended winch line. The knives on the debris is removed, no fire or smoldering exists, and spinning disc/drum can grab and pull in the winch hot spots are cold.
Page 25 SAFETY PROCEDURES OPERATING & PARTS MANUAL SUPPLEMENT KEEP WITH YOUR OPERATING & PARTS MANUAL PROPER MAINTENANCE AND USE OF BOTTOM CLEAN-OUT DOOR DANGER There is never any reason to open the bottom clean-out door while the chipper is in operation. Opening and closing the bottom clean-out door should always be done after the chipper has been turned off and the feedwheels have stopped turning.
Page 26 SAFETY PROCEDURES FOR OPERATING OPTIONAL HYDRAULIC WINCH This Notice describes important safety information for all Brush Bandit wood chipper owners and operators. The information below is meant to provide you with notice of a potentially dangerous situation that can and should be avoided.
Page 27 MODEL 200 UC SAFETY PROCEDURES SAFETY PROCEDURES DANGER DANGER Before using the top feedwheel jack, if equipped, Always block the tires and the machine tongue remove the yoke springs. Install the disc/drum lock whenever the machine is unhooked for operation.
Page 28 MODEL 200 UC SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 25°...
Page 29: Equipment Specifications
4300 to 4700 lbs. (1950 to 2130 kg) (Approximate weights depending on engine and equipment options.) Overall Dimension: Model 200 UC: Height: 8’ (2.4 m), Length: 16’ 8” (5.1 m), Width: 5’ 10” (1.8 m) Fuel Tank Capacity: 24 1/2 Gallons (92 Liters) Hydraulic Tank Capacity: 12 Gallons (45 Liters) (Approximate dimension depending on equipment options.)
Page 30 MODEL 200 UC DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,43 2,16 2,20 7,9,31 12,41 45,46 30,44 13,20 6,10 2,16 24,25,26,27, 33,36,39 2,20 11,17,42 37,38,40 4,5,18,20, 22,23,48 Bandit Copyright 6/12...
Page 31 MODEL 200 UC DECALS DECAL LOCATIONS Modifications and/or additions of decals to this list will happen. Consult chipper dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION SPD‑01 Avoid Injury Or Death... SPD‑02 Moving Parts... SPD‑03 Lockout All Energy Sources... SPD‑04 Flying Discharge Material... SPD‑07 Last Chance Stop Cables...
Page 32 MODEL 200 UC DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 3,43 2,16 2,20 7,9,31 12,41 45,46 30,44 13,20 6,10 2,16 24,25,26,27, 33,36,39 2,20 11,17,42 37,38,40 4,5,18,20, 22,23,48 Bandit Copyright 6/12...
Page 33 900‑8900‑30 Basic Safety Decal Kit (Options may require additional decals) 900‑8901‑91 Bandit Model 200 UC Logo Decal Kit NOTICE Some decals are for optional equipment. Decal locations may vary, these are general locations. If any decals become damaged, replace immediately.
Page 34: Decals
MODEL 200 UC DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: You should use soap and water to keep your decals clean.
Page 35 MODEL 200 UC DECALS Bandit Copyright 6/12...
Page 36 MODEL 200 UC DECALS Bandit Copyright 6/12...
Page 37: Autofeed Options
MODEL 200 UC AUTOFEED OPTIONS AUTOFEED OPTIONS AUTOFEED SYSTEM Consult the original manufacturer’s manual for your chippers Autofeed operating and maintenance procedures When processing material through the chipper, the feed system will automatically stop when the engine drops below a preset RPM point. The engine is constantly being monitored by an adjustable electronic speed switch.
Page 38 MODEL 200 UC AUTOFEED OPTIONS AUTOFEED TERMINOLOGY Pulses per revolution. On magnetic pick‑up machines, this setting will be the number of teeth on the gear or sprocket it is reading. On alternator pick‑up machines, the setting will need to be obtained from your local dealer or Bandit Industries.
Page 39 MODEL 200 UC AUTOFEED OPTIONS TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSE SOLUTION No Display ‑Gauge not getting power. ‑Check continuity of Red wire to a clean power source. ‑Check 7.5 amp fuse. ‑Check connection at engine disable plug at hood pin.
Page 40 MODEL 200 UC AUTOFEED OPTIONS TROUBLE SHOOTING GUIDE cont. PROBLEM POSSIBLE CAUSE SOLUTION Feedwheels Run ‑Backup time set wrong. Reset backup time. Normal setting is .3 seconds. In Reverse From ‑Sticking reverse valve. ‑Check solenoid operation. Normal ‑Override cartridge manually by sticking a small allen wrench in the end of the solenoid.
Page 41: Controls
MODEL 200 UC CONTROLS CONTROLS CORRECT OPERATION OF FEED CONTROL HANDLE PUSH TO FEEDING REVERSE FEEDING FOR ALL CHIPPERS DESIGNED TO BE “HAND FED”. IF YOU ARE IN THE AREA OF THE I N F E E D H O P P E R , A LWAY S B E...
Page 42 MODEL 200 UC CONTROLS CONTROLS Basic Location of Controls and Components LOCATION SHOWN NOT SHOWN Foot Pad Jack Knives & Hardware Clutch Handle Chipper Belts / Pump Belts Lug Nuts Feedwheel Trap Door Feedwheel Motor Coupler Infeed Hopper Folding Infeed Pan Feedwheel Control Bar 10.
Page 43 MODEL 200 UC CONTROLS CONTROL OPERATING PROCEDURES Feedwheel Control Bar: The feedwheel control bar operates the feedwheel(s). To make the feedwheel(s) operate so they are pulling material into the machine, pull the control handle towards the operator away from the chipper. To make the feedwheel(s) operate so they are pushing material out of the machine, away from the chipper disc/drum, the control handle should be pushed away from the operator, away from you and towards the machine.
Page 44 MODEL 200 UC CONTROLS CHIPPER HOOD ENGINE DISABLE PLUG OPERATION This chipper hood engine disable plug is installed for safety purposes. It is designed to shut down the engine if the hood pin is not properly in place holding the chipper hood in the closed position. The system must be correctly maintained and operative at all times.
Page 45 MODEL 200 UC CONTROLS SPRING LOCK FOR HOOD PIN OPERATION The patented spring lock for hood pin, is installed for safety purposes. It is designed to help keep the hood pin from being removed if the chipper disc is turning. NEVER ATTEMPT TO PUSH THE SPRING LOCK FOR HOOD PIN DOWN OR REMOVE THE HOOD PIN, UNTIL AFTER THE ENGINE AND CHIPPER DISC HAVE BOTH COME TO A COMPLETE STOP.
Page 46 MODEL 200 UC CONTROLS CONSULT THE ENGINE MANUFACTURER’S MANUAL FOR SPECIFIC CONTROLS, OPERATION, & MAINTENANCE FOR TYPICAL ENGINES 1. Ignition Switch: Turn the ignition switch key clockwise one stop (on position) to turn the electrical system on. The key should remain in the on position while the engine is running. Turn the key fully clockwise (start position) this will start the engine.
Page 47: Transportation Procedures
MODEL 200 UC TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE THE FOLLOWING MUST BE COMPLETED. 1. Idle engine, disengage clutch. 2. Make sure the feedwheel is in the lowered position. 3. Place all hydraulic controls in the “off” position.
Page 48 MODEL 200 UC TRANSPORTATION PROCEDURES LOADING & UNLOADING SELF-PROPELLED MACHINES WARNING BEFORE ATTEMPTING TO USE A TRAILER FOR TRANSPORT, MAKE SURE THE TRAILER TOWING VEHICLE IS APPROPRIATE FOR THE TASK. 1. The trailer has a cargo weight rating capacity for the weight of the machine. The combined weight of the trailer and the machine can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
Page 49: Maintenance
MODEL 200 UC MAINTENANCE SECTION MAINTENANCE SECTION The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program, you should have years of trouble free operation. DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession.
Page 50 MODEL 200 UC MAINTENANCE SECTION DAILY START UP & MAINTENANCE (cont.) 8. Check chipper disc/drum to turn: 15. Check hydraulic oil level: Very carefully, manually with a pry bar or wood The hydraulic oil reservoir tank level should always bar, turn the chipper disc/drum a full revolution.
Page 51 MODEL 200 UC MAINTENANCE SECTION DAILY START UP & MAINTENANCE (cont.) 25. Check the infeed hopper: 28. Review all safety procedures on decals, from Check in the infeed hopper for any foreign objects manual, and from video. and around the entire machine for tools, cans, saws, 29.
Page 52 MODEL 200 UC MAINTENANCE SECTION MONTHLY MAINTENANCE 1. Check towing hitch: 7. Tire air pressure: Check for excessive damage or wear. Replace if Fill each tire to rated capacity on tire. needed. Keep pintle ring greased to reduce wear. 8. Check wheel bearings: 2.
Page 53 MODEL 200 UC MAINTENANCE SECTION BOLT TORQUE CHART (THESE TORQUES ARE BASED ON DRY, CLEAN THREADS) DESCRIPTION BOLT SIZE TORQUE (FT.-LBS.) TORQUE(Nm) Chipper Bearing Bolts 5/8” ‑ 11 NC Chipper Shaft Bearing Retainer 3/4” ‑ 10 NC Chipper Draw Ring 5/8”...
Page 54 MODEL 200 UC MAINTENANCE SECTION DAILY START UP & MAINTENANCE CHECK LIST Each day before starting your machine these checks must be made: OK Repaired 1. Check the safety decals and engine gauges, replace if damaged. 2. Check, maintain, and service all safety equipment for proper operation: “Last Chance Stop”...
Page 55 MODEL 200 UC MAINTENANCE SECTION WEEKLY CHECK LIST OK Repaired 1. Check anvil clearance, tightness, and wear. 2. Check alternator and fan belts on engine, adjust or replace. 3. Check spring tension on easy climb feed system. 4. Check and retighten wheel lug nuts.
Page 56 MODEL 200 UC MAINTENANCE SECTION LUBRICATION CHART CHECK DESCRIPTION WEEK MONTH PROCEDURE Disc/Drum Bearings Purge bearings daily ‑ wipe off excess Feedwheel Bearings 1 shot of grease ‑ wipe off excess Hood Hinge 1 to 2 shots of grease ‑ wipe off excess Steel Friction Areas: pivoting, Lubricate (i.e.
Page 57 MODEL 200 UC MAINTENANCE SECTION LUBRICATION CHART Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
Page 58 MODEL 200 UC MAINTENANCE SECTION BELT TENSION GENERAL RULES FOR TENSIONING 1. Check tensioning during the first 2 through 48 hours of run‑in operation especially. 2. Over tensioning or under tensioning shortens belt and bearing life. 3. Keep belts free from foreign materials that may cause the belt to slip. 4. Make V‑drive inspection on a periodic basis. Never use belt dressing as this will damage the belt and cause early failure.
Page 59 MODEL 200 UC MAINTENANCE SECTION BELT TENSION FIGURE 1 CLUTCH END CHIPPER OF ENGINE SHEAVE ENGINE MOUNTING CHECK SHEAVE BOLTS ALIGNMENT WITH STRAIGHT EDGE OR STRING RADIATOR END OF ENGINE ENGINE SHEAVE ENGINE ENGINE MOUNTING MOUNTING POSITIONING BOLT BOLT JAM NUTS...
Page 60 MODEL 200 UC MAINTENANCE SECTION ANVIL ADJUSTMENT Hex Nut Knife Anvil Anvil Bolts Torque To Anvil Specs Puller Anvil Block Anvil Adjuster Bolts Anvil Anvil Puller Handle Block Anvil Adjuster Bolts Hex Nut Anvil To Knife Gauge DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc to come to a complete stop, install the disc lock pin, disconnect battery, and make sure the ignition key is in your possession.
Page 61 MODEL 200 UC MAINTENANCE SECTION ANVIL ADJUSTMENT DANGER Do Not under any circumstance attempt to rotate the chipper disc while someone is inside the infeed hopper. They may become seriously injured, Do Not Do This! CHECK THE ANVIL TO KNIFE CLEARANCE 1.
Page 62 MODEL 200 UC MAINTENANCE SECTION PROPER PROCEDURE FOR INSTALLATION AND REMOVAL OF J.B. COUPLERS AND TAPERED FEEDWHEEL MOTORS A. Proper Equipment Needed: 1. Feedwheel motor with tapered shaft. 8. Self locking nut. 2. 5/16” x 9/32” x 1 1/4” long key (900‑3937‑23) for “DT” motor.
Page 63 MODEL 200 UC MAINTENANCE SECTION PAINT CARE To help keep up the appearance of your Bandit equipment and reduce the possibility of surface rust follow these steps: 1. The machine should be washed on a regular basis with a non‑abrasive mild detergent and then rinsed thoroughly.
Page 64 MODEL 200 UC MAINTENANCE SECTION EASY CLIMB FEED SYSTEM DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession.
Page 65 MODEL 200 UC MAINTENANCE SECTION SERVICING / CHANGING FEEDWHEEL BEARING (WITH THE GRIP TIGHT BEARING BEHIND FEEDWHEEL MOTOR) Your Bandit Chipper may be equipped with a tapered lock style (Grip Tight) feedwheel bearing on the hydraulic motor side of the feedwheel and a conventional (set screw) style on the opposite side. With the Grip Tight bearing this gives a very positive locking system to the feedwheel shaft.
Page 66 MODEL 200 UC MAINTENANCE SECTION PROCEDURE FOR UNPLUGGING YOUR CHIPPER If your chipper is plugging, it is usually caused by allowing the engine to drop below required R.P.M.’s. This can be resolved by simply shutting the feedwheel(s) off when the engine begins to lug down. Operating the engine at speeds lower than full R.P.M.’s causes your chipper to plug.
Page 67 MODEL 200 UC MAINTENANCE SECTION MANUAL YOKE LIFT PROCEDURE (FOR MACHINES WITHOUT HYDRAULIC YOKE LIFT) DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession.
Page 68 MODEL 200 UC MAINTENANCE SECTION TIRE WEAR DIAGNOSTIC CHART Wear Pattern Cause Action Adjust pressure to particular load Center Wear Over inflation per tire catalog Adjust pressure to particular load Edge Wear Under inflation per tire catalog Not hauling trailer level Must be hauled parallel to ground...
Page 69: Hydraulic Section
MODEL 200 UC HYDRAULIC SECTION HYDRAULIC SECTION Bandit Copyright 6/12...
Page 70 MODEL 200 UC HYDRAULIC SECTION HYDRAULIC SECTION WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death. Avoid burns from fluid. Hot fluid under pressure can cause severe burns. DO NOT use fingers or skin...
Page 71 MODEL 200 UC HYDRAULIC SECTION HYDRAULIC SECTION Alternate hydraulic oils are available, but they do not equal the performance or longevity of the “Hydrex XV” oil. Consult the following information supplied by the oil distributor. CELSIUS (C) ‑40 ‑34 ‑29 ‑23 ‑18 ‑12 ‑7 ‑1...
Page 72 MODEL 200 UC HYDRAULIC SECTION MODEL 200 UC TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment 200 UC 200 UC Model 2‑Knife 2‑Knife 120 FPM Pump GPM (LPM) (22.7)
Page 73 MODEL 200 UC HYDRAULIC SECTION HYDRAULIC SECTION THE BANDIT HYDRAULIC SYSTEM The Bandit is equipped with a very efficient, simple • If the Bandit’s hydraulic system is kept clean and hydraulic system. Each component is capable of the hydraulic pressures are not increased beyond the withstanding a specified PSI (bar) and still operate specified PSI (bar), the maximum use and life should for a very long time. be received from the Bandit chipper hydraulic system.
Page 74 MODEL 200 UC HYDRAULIC SECTION HYDRAULIC SECTION WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, gangrene, or death. Avoid burns from fluid. Hot fluid under pressure can cause severe burns. DO NOT use fingers or skin...
Page 75 MODEL 200 UC HYDRAULIC SECTION YOUR BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE HYDRAULIC PRESSURE ADJUSTMENT PROCEDURE OPTIONS. PROCEDURE 1 FOR MACHINE WITH NO OPTIONS The relief valve is typically located internally in the control valve. Do not adjust this relief valve above 2500 PSI (172 bar).
Page 76 MODEL 200 UC HYDRAULIC SECTION YOUR BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE HYDRAULIC PRESSURE ADJUSTMENT PROCEDURE OPTIONS. HOSE To Tank HOSE From Pump HOSE Flow Divider F e e d w h e e l GAUGE Top Motor...
Page 77 MODEL 200 UC HYDRAULIC SECTION YOUR BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE HYDRAULIC PRESSURE ADJUSTMENT PROCEDURE OPTIONS. Main Relief Main Relief Block From HOSE HOSE Pump HOSE HOSE To Tank HOSE HOSE Feedwheel Main Relief Block Control Valve...
Page 78 MODEL 200 UC HYDRAULIC SECTION YOUR BANDIT CHIPPER IS EQUIPPED WITH ONE OF THREE HYDRAULIC PRESSURE ADJUSTMENT PROCEDURE OPTIONS. GAUGE BALL VALVE From HOSE Pump HOSE To Tank Main Relief Block Feedwheel Flow Main Relief Block Control Valve Divider Allen...
Page 79 MODEL 200 UC HYDRAULIC SECTION PROCEDURE FOR CHECKING OPTIONAL HYDRAULIC COMPONENTS YOKE LIFT CONTROL VALVE ALL OPTIONAL COMPONENTS (VALVE FOR OPTIONAL MAY BE CHECKED THIS WAY COMPONENT) To Tank PLUG Yoke Lift GAUGE Cylinder (OPTIONAL COMPONENT) Feedwheel Control Valve From...
Page 80 MODEL 200 UC HYDRAULIC SECTION HYDRAULIC SYSTEM TROUBLE SHOOTING Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the...
Page 81 MODEL 200 UC HYDRAULIC SECTION CORRECTING HYDRAULIC PROBLEMS Before attempting any type of maintenance disengage clutch, turn off engine, wait for the disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the...
Page 82 MODEL 200 UC HYDRAULIC SECTION HYDRAULIC PUMP CHECK OUT HYDRAULIC PUMP CHECK WITHOUT USING A FLOW METER To check out the hydraulic pump the mechanic will need a needle type control valve, a pressure gauge capable of reading 3000 psi (207 bar), an in‑line 2500 psi (172 bar) relief, and a hose long enough to span between the pump and the hydraulic tank.
Page 83 MODEL 200 UC HYDRAULIC SECTION HYDRAULIC PUMP CHECK OUT HYDRAULIC PUMP CHECK OUT USING A FLOW METER (WITH RELIEF) To check out the hydraulic pump the mechanic will need a needle type flow meter capable of reading 3000 psi (207 bar) and a long enough hose that will go from the flow meter back to the first component. Disconnect the pressure line going from the pump at the first component. Attach the flow meter to the end of the pressure hose (which was removed from the component). Attach the hose you supplied to the outlet of the flow meter and run the hose back to the first component. MAKE SURE THE HOSES ARE ON THE CORRECT SIDES OF THE FLOW METER. Make sure the pressure gauge is installed up stream from the flow control valve. Failure to do this will cause serious damage to the hydraulic pump when testing.
Page 84 MODEL 200 UC HYDRAULIC SECTION HYDRAULIC MOTOR CHECK OUT HYDRAULIC MOTOR CHECK OUT FOR MACHINES WITH LIVE HYDRAULICS To check out the hydraulic motor the mechanic will need a pressure gauge capable of reading 3000 psi (207 bar), a Tee fitting to install to the control valve, a plug fitting to install in the control or relief valve, and a clean 5 gallon (19L) pail.
Page 85 MODEL 200 UC HYDRAULIC SECTION CONTROL VALVE DETENT ASSEMBLY AND O-RING REPLACEMENT Tools Required: ‑ Small amount of clean hydraulic oil 3/4” Drag Link ‑ Clean working area, free of debris and shop rags Drive Socket ‑ 3/16” Tee handle hex driver ‑...
Page 86 MODEL 200 UC HYDRAULIC SECTION SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. WITH NO OPTIONS FEEDWHEEL FLOW FEEDWHEEL MOTOR DIVIDER MOTOR CONTROL VALVE PUMP SUCTION FILTER SCREEN TANK Bandit Copyright 6/12...
Page 87 MODEL 200 UC HYDRAULIC SECTION SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. WITH AUTOFEED PLUS & YOKE LIFT FEEDWHEEL FLOW FEEDWHEEL MOTOR DIVIDER MOTOR YOKE LIFT CYLINDER REVERSING VALVE CONTROL CONTROL VALVE VALVE AUTOFEED VALVE PUMP...
Page 88: Chipper Section
MODEL 200 UC CHIPPER SECTION CHIPPER SECTION Knives should be replaced in sets. These sets are UNDER NO SITUATION IS HEAL OF KNIFE TO determined by the amount of resharpening done to BE INSIDE EDGE OF MILLED POCKET! the knives. It should be reinstalled with another knife of comparable usage.
Page 89 MODEL 200 UC CHIPPER SECTION KNIFE GRINDING AND FILING Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper. Chipper knives MUST be kept sharp at all times CAUTION for the ultimate chipper and knife performance.
Page 90 MODEL 200 UC CHIPPER SECTION KNIFE CHANGING PROCEDURE Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper. DANGER Chipper knives are sharp and can be dangerous. It is always necessary for your protection to be extra careful and wear proper hand protection when handling knives.
Page 91: Lubrication & Coolant
MODEL 200 UC LUBRICATION & COOLANT LUBRICATION & COOLANT 1. Engine: Follow original equipment manufacturer’s requirements for both changing oils and filters, refer to engine manual s pecifications. 2. Engine Coolant: Refer to engine manufacturer’s manual specifications. 3. Clutch: Follow original equipment manufacturer’s requirements for both greasing and adjusting. Frequently, adjust and lubricate per PTO manufacturer’s manual. 4. Wheel Bearings: Follow axle manufacturer’s instructions for greasing or oiling wheel bearings.
Page 92: Electrical Section
MODEL 200 UC ELECTRICAL SECTION TYPICAL ELECTRICAL WIRING DIAGRAMS WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE EFFECTIVE ON MACHINES BUILT AFTER 11/01/04 6 Wire Main Cable Color Code POWER TO BREAK AWAY Red R (Brakes & Breakaway Switch) BREAKAWAY‑...
Page 93: Replacement Parts Section
MODEL 200 UC REPLACEMENT PARTS REPLACEMENT PARTS SECTION Depending on what replacement parts you are ordering the following information will be needed: CHIPPER COMPONENTS ENGINE COMPONENTS CLUTCH COMPONENTS Serial Number Brand Brand Model Number of Chipper Engine Serial Number Serial Number Engine Spec.
Page 94 MODEL 200 UC INFEED HOPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 95: Infeed Hopper Components
MODEL 200 UC INFEED HOPPER COMPONENTS LOCATION PART NUMBER DESCRIPTION 980‑0503‑17 Folding Pan For 35” Wide Infeed Hopper 980‑0128‑90 Folding Pan For 45” Wide Infeed Hopper 900‑4901‑83 Folding Pan Spring Lock ‑ 1/2” Diameter Pin 900‑7900‑93 Rubber Cap For Spring Lock ‑ 1/2” Diameter (Not Shown) 980‑300320...
Page 96 MODEL 200 UC INFEED HOPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 97 MODEL 200 UC INFEED HOPPER COMPONENTS LOCATION PART NUMBER DESCRIPTION 980‑0138‑10 Yoke Slide ‑ 1” x 1” x 11 1/2” 980‑300083 Top Feedwheel Bearing Backer Plate 900‑4912‑37 1/2”‑13NC x 1” SHCS 980‑200078 Top Yoke Assembly 980‑0133‑23 Yoke Lift / Top Plate Angle Mount 39 a.
Page 98 MODEL 200 UC CHIPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 99: Chipper Components
MODEL 200 UC CHIPPER COMPONENTS LOCATION PART NUMBER DESCRIPTION 980‑0119‑57 Front Chipper Bearing Cover Mount Tab 980‑200217 Front Chipper Bearing Cover 900‑4903‑45 3/4”‑10NC x 2‑3/4” Hex Head Bolt ‑ Bearing Retainer 900‑4907‑17 3/4” Lock Washer 980‑0125‑10 Bearing Retainer 900‑4903‑32 5/8”‑11NC x 1‑3/4” Hex Head Bolt ‑ Chipper Bearing 900‑4906‑87...
Page 100 MODEL 200 UC CHIPPER COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 101 MODEL 200 UC CHIPPER COMPONENTS LOCATION PART NUMBER DESCRIPTION Chipper Sheave Chipper Sheave Bushing Hydraulic Pump Belts (If Applicable) 33 a. 980‑300413 Adjustable Beltshield Cover ‑ Auto Clutch 980‑300295 Adjustable Beltshield Cover ‑ Twin Disc Clutch SP211 / NACD Clutch 980‑300240...
Page 102: Chipper Knife & Hardware
MODEL 200 UC CHIPPER KNIFE & HARDWARE KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AND NOTICE ESPECIALLY KNIFE NUT AS SHOWN. Part Numbers For Knives & Hardware LOCATION PART NUMBER DESCRIPTION 900‑9900‑02 3/8” x 4” x 7 1/4” Chipper Knife 900‑9902‑00...
Page 103: Anvil Hardware
MODEL 200 UC ANVIL HARDWARE LOCATION PART NUMBER DESCRIPTION 980‑0133‑52 Anvil Only ‑ 4 Sided 900‑4908‑47 Anvil Washer 900‑4903‑54 5/16”‑18NC x 1/2” Set Screw 900‑4906‑90 1/2” USS Flat Washer 900‑4902‑73 Anvil Eye Bolt ‑ 1/2”‑13NC x 5 1/2” 900‑4900‑31 1/2” High Collar Lock Washer 900‑4900‑74...
Page 104: Discharge Components
MODEL 200 UC DISCHARGE COMPONENTS STANDARD DISCHARGE LOCATION PART NUMBER DESCRIPTION 980‑0127‑33 Discharge Bottom Swivel Ring 981‑1001‑63 Discharge Flipper Hinge 980‑0509‑26 12” Discharge Flipper Assembly (Includes 2 & 4) 980‑0510‑25 12” Enclosed Discharge Flipper Assembly (Includes 2 & 4) 900‑4901‑83 Discharge Flipper Adjusting Spring 900‑7900‑93...
Page 105 MODEL 200 UC DISCHARGE COMPONENTS HAND CRANK ADJUSTABLE HEIGHT DISCHARGE LOCATION PART NUMBER DESCRIPTION 980‑0510‑86 Hand Crank For Adj. Height Discharge ‑ Mounted On The Side 980‑0126‑12 Rubber Discharge Guard 980‑300209 Hand Crank Adj. Height Hinge Pin 981‑1001‑63 Discharge Flipper Hinge 980‑0509‑26...
Page 106 MODEL 200 UC DISCHARGE COMPONENTS HAND CRANK SWIVEL DISCHARGE LOCATION PART NUMBER DESCRIPTION 937‑200064 T‑Handle Assembly 900‑7900‑96 Rubber Cap 900‑4905‑43 Eye Bolt Adjuster For Hand Crank Swivel Discharge 980‑200113 Bottom Chain Guard ‑ Rounded Style 980‑200006 Chain Adjuster Assembly 900‑1909‑36 Bushing Only 900‑1905‑59...
Page 107 MODEL 200 UC DISCHARGE COMPONENTS HYDRAULIC SWIVEL DISCHARGE LOCATION PART NUMBER DESCRIPTION 900‑3921‑57 Discharge Swivel Hydraulic Motor ‑ SAE O‑ring 914‑1006‑17 Hydraulic Swivel Motor Mount 980‑0110‑66 Hydraulic Swivel Mount 900‑1901‑21 Sprocket For Hydraulic Motor 980‑200086 Hydraulic Swivel Chain Guard 980‑0126‑04 Chain Guard Mount 900‑1901‑20...
Page 108 MODEL 200 UC DISCHARGE COMPONENTS DISCHARGE WITH HYDRAULIC FLIPPER LOCATION PART NUMBER DESCRIPTION 980‑0128‑78 Hydraulic Flipper Control Valve Mount Plate 900‑4911‑04 Discharge Transport Bolt ‑ 5/8”‑11NC x 1‑1/2” Hex Head Bolt 900‑4903‑25 Discharge Transport Nut ‑ 5/8”‑11NC Hex Nut 900‑3925‑18 Check Valve 960‑0006‑42...
Page 109: Hydraulic Components
MODEL 200 UC HYDRAULIC COMPONENTS HYDRAULIC SCHEMATIC (WITH NO OPTIONS) PIPE FITTING JIC / SAE O‑RING Examples of straight fittings. LOCATION PART NUMBER DESCRIPTION See Pages 106‑107 Hydraulic Tank 900‑3901‑41 Hydraulic Tank Strainer 900‑3900‑09 Filter Head 900‑3900‑10 Filter Hydraulic Pump 900‑3920‑06A Feedwheel Control Valve With Relief ‑ SAE O‑ring 900‑3920‑30...
Page 110 MODEL 200 UC HYDRAULIC COMPONENTS HYDRAULIC SCHEMATIC (WITH OPTIONS) INSERT ‑ WITH YOKE LIFT & WITHOUT AUTOFEED To Yoke Lift Valve PIPE FITTING JIC / SAE O‑RING From Hydraulic Pump Examples of straight fittings. INSERT ‑ WITH YOKE LIFT & WITHOUT AUTOFEED From Yoke...
Page 111 MODEL 200 UC HYDRAULIC COMPONENTS LOCATION PART NUMBER DESCRIPTION See Pages 106‑107 Hydraulic Tank 900‑3901‑41 Hydraulic Tank Strainer 900‑3900‑09 Filter Head 900‑3900‑10 Filter Hydraulic Pump See Page 96 Relief Block With Autofeed Option 900‑3924‑55 Variable Speed Flow Control Valve ‑ SAE O‑ring 900‑3925‑04...
Page 112 MODEL 200 UC HYDRAULIC COMPONENTS AUTOFEED BLOCK Hydraulic Hose From Pump Hydraulic Hose To Tank Torque Autofeed Cartridge Nut to a maximum of 4 to 6 ft.‑lbs. (5 to 8 Nm) and install Loc‑Tite 241. Over torque will cause damage and will also void warranty.
Page 113 MODEL 200 UC HYDRAULIC COMPONENTS “AUTOFEED PLUS” VALVES (SINGLE SOLENOID) Torque Retainer Nut to a maximum of 4 to 6 ft.‑lbs. (5 to 8 Nm) and install Vibra Tite. Over torque will cause damage and will also void warranty. LOCATION...
Page 114 MODEL 200 UC HYDRAULIC COMPONENTS HOSE CLAMP HOSE GUARD FLOW DIVIDER NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 115 MODEL 200 UC HYDRAULIC COMPONENTS HOSE CLAMP LOCATION PART NUMBER DESCRIPTION Bolt Locking Plate Plastic Clamp 900‑3914‑09 Weld Plate for 1/4” Double Clamp 900‑3914‑08 Weld Plate for 1/2” Double Clamp 900‑3926‑47 Weld Plate for 3/4” Double Clamp 900‑3917‑25 1/4” Double Clamp Assembly (Includes #’s 1‑4) 900‑3926‑44...
Page 116 MODEL 200 UC HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE TYPICAL FEEDWHEEL CONTROL VALVES 4,12 1,12 3,12 NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 117 MODEL 200 UC HYDRAULIC COMPONENTS TYPICAL SPRING LOADED CONTROL VALVE COMPONENTS LOCATION PART NUMBER DESCRIPTION 904‑0003‑29 Handle Only (Long) 900‑3905‑95 Valve Bracket Only With Screws 904‑0003‑30 Master Link Only Control Valve 904‑0003‑31 Pin And Cotter Key For Control Valve 904‑0003‑32 Bracket, Handle And Chain Link NOTE: INCLUDES #’s 1, 2, 3, 4...
Page 118 MODEL 200 UC FRAME & ACCESSORY COMPONENTS OPTIONAL SLIDING TONGUE NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 119: Frame & Accessory Components
MODEL 200 UC FRAME & ACCESSORY COMPONENTS LOCATION PART NUMBER DESCRIPTION 900‑5900‑13 2 1/2” Heavy Duty Pintle Ring Hitch 900‑5905‑73 3” Heavy Duty Pintle Ring Hitch 980‑0505‑33 2 5/16” Ball Coupler Assembly 980‑0501‑47 2” Ball Coupler Assembly *--* Other Hitch Options Available 900‑2916‑63...
Page 120 MODEL 200 UC FRAME & ACCESSORY COMPONENTS OPTIONAL SLIDING TONGUE NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 121 MODEL 200 UC FRAME & ACCESSORY COMPONENTS LOCATION PART NUMBER DESCRIPTION 6‑53 9/16”‑18NF Cone Nut 28 a. 900‑5907‑21 225/75R‑15” Tire and White Modular, 6‑Bolt Rim 900‑5905‑98 225/75R‑15” Tire Only 900‑5903‑12 15” x 6” White Modular, 6‑Bolt Rim Only 900‑5904‑20 245/75R‑16” Tire and White Spoke, 8‑Bolt Rim 900‑5904‑18...
Page 122 MODEL 200 UC FUEL & HYDRAULIC TANK COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 6/12...
Page 123: Fuel & Hydraulic Tank Components
MODEL 200 UC FUEL & HYDRAULIC TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 900‑3922‑60 Magnetic Drain Plug 900‑7900‑14 Rubber Mounting Pad 980‑0123‑07 Tank Mount ‑ Welded To Tank 900‑3941‑30 Hydraulic Locking Fill Cap ‑ Black (Replaces 900‑3917‑71) 900‑3935‑06 Keeper For Fuel & Hydraulic Locking Fill Cap (Not Shown) 900‑4912‑40...
Page 124: Optional Components
MODEL 200 UC OPTIONAL COMPONENTS HYDRAULIC ACTIVATED LAST CHANCE LOCATION PART NUMBER DESCRIPTION 980‑300185 Hydraulic Last Chance Control Bar 900‑7900‑96 Vinyl Grip ‑ Black 900‑7901‑41 Vinyl Grip ‑ Yellow 900‑3914‑02 Control Handle Pivot Bracket 900‑4907‑43 Cables 955‑300054 Linkage NOTICE Nuts, bolts, washers, and all other components can be ordered by physical description.
Page 125 MODEL 200 UC OPTIONAL COMPONENTS HYDRAULIC ACTIVATED LAST CHANCE LOCATION PART NUMBER DESCRIPTION See Pages 106‑107 Hydraulic Tank 900‑3901‑41 Hydraulic Tank Strainer 900‑3900‑09 Filter Head 900‑3900‑10 Filter Hydraulic Pump See Page 96 Relief Block With Autofeed Option 900‑3925‑04 Yoke Lift Cylinder ‑ Welded 904‑0007‑14...
Page 126: Service Record
MODEL 200 UC SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 6/12...

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