Table of contents 1 Document information 1.1 Clarification of notation 1.2 About this guide 1.3 Legal notice 1.4 Conformity Declaration 2 System overview 2.1 Warnings 2.2 General description 2.3 Configurability and monitoring 2.3.1 Open connection from LiteEdit 2.3.2 Open connection from web browser 2.3.3 Open connection from WinScope 3 Applications overview 3.1 Single applications...
Page 3
4.6.3 IL-NT S-USB 4.6.4 IB-Lite 4.6.5 IL-NT GPRS 4.7 Remote modules 4.7.1 IL-NT RD (SW) 4.7.2 IGL-RA15 4.7.3 IB-NT 5 Controller setup 5.1 Front panel elements 5.2 Init screens 5.2.1 Init screen 5.2.2 Firmware screen 5.2.3 Languages screen 5.2.4 User interface screen 5.3 Display menus 5.3.1 Switching between User and Engineer menus 5.4 How to select the engine mode?
Page 4
5.11.2 Configuration of binary inputs 5.11.3 Binary inputs list 5.12 Binary output functions 5.12.1 Binary outputs InteliDrive Lite - default 5.12.2 Binary outputs - list 6 Communication 6.1 Direct cable connection 6.2 Remote connection 6.2.1 Internet connection 6.2.2 AirGate connection 6.2.3 Modem connection 6.3 Modbus connection 6.3.1 Modbus step by step...
Page 5
8.8 IL-NT IO1 (optional card) 8.9 IL-NT BIO8 (optional card) 8.10 IL-NT BIO8 (optional Remote Annunciator) 8.10.1 Power supply 8.10.2 Operating conditions 8.10.3 Dimensions and weight 8.10.4 Horn output 9 Function description 9.1 Engine operation states 9.2 OFF mode 9.3 MAN mode 9.3.1 Start-stop sequence (simplified) 9.4 AUT mode 9.5 Engine without pickup operation...
AGREEMENT CONDITIONS – COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and/or in the “ComAp a.s. Global terms and conditions for sale of Products and provision of Services” (Terms) and/or in the “Standardní podmínky projektů komplexního řešení ke smlouvě o dílo, Standard Conditions for Supply of Complete Solutions”...
Page 8
Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its use outside of the scope of the Terms or the Conditions and the License Agreement.
4. MODBUS/TCP • The MODBUS/TCP protocol (port TCP/502) is an instrumentation protocol designed to exchange data between locally connected devices like sensors, I/O modules, controllers etc. From it’s nature it does not contain any kind of security – neither encryption nor authentication. Thus it is intended to be used only in closed private network infrastructures.
InteliDrive Lite provides gas engine support without ventilation. Controller supports WebSupervisor system. This system enables engine fleet and assets management as well as pure monitoring. Visit www.comap-control.com www.websupervisor.net for more details about WebSupervisor The key features are: ECU support - for singlespeed and allspeed engines e.g.
Communication - via communication modules e.g. IL-NT-GPRS, IB-Lite, IL-NT-S-USB and PC tools WebServer, WebSupervisor, InteliMonitor etc. Process logic - active control of engine, history log, configuration-no programming 2.3 Configurability and monitoring InteliDrive IPC is used as configuration, monitoring and controlling tool LiteEdit software. For simple configuration, monitoring and controlling can be used InteliMonitor.
Note: For internet connection enter controller adress, IP adress of the IB-LITE Module fitted in the controller you want to reach, acces code 3. You will see the Control window and you can continue with configuration of setpoints, inputs, outputs etc. Image 2.2 LiteEdit control window Note: For detail description of LiteEdit and InteliMonitor PC tools see the LiteEdit Reference Guide, InteliMonitor Reference Guide and InteliDrive Communication Guide...
4. Enter access code and Scada page appears Image 2.4 Scada page Note: You can try the WebServer from ComAp webpage. The access code is 0. Note: WebSupervisor is possible to use as a control and monitor tool. For access is necessary to be registered.
Page 14
Image 2.5 WinScope - open connection window 2. Proceed with selection of channels etc. according to WinScope Reference Guide 6 back to System overview InteliDrive Lite - 1.2.1 Global guide...
3 Applications overview 3.1 Single applications Basic wiring scheme for single engine, all engine data are transferred from ECU via CAN J1939 interface in example below. Note: The extension IGL-RA15 modules can be connected to CAN bus together with ECU. Image 3.1 application description 6 back to Table of contents InteliDrive Lite - 1.2.1 Global guide...
Analog and binary inputs should use shielded cables, especially when length >3m. Note: During the configuration of controller or setpoints changes is required a password to the controller. The default password from ComAp is “0”. Grounding To ensure proper function: Use cable min.
Page 17
Specified tightening torque 0.4Nm (3.5 In-lb) For field type terminals: Use only diameter 2.0-0.5mm (12-26AWG) conductor, rated for 75°C minimum. For Generator Voltage terminals Use only diameter 2.0-0.5mm (12-26AWG) conductor, rated for 90°C minimum. Use copper conductors only. Power supply Use minimally power supply cable of 1.5 mm IMPORTANT: Maximum continuous DC power supply voltage is 36VDC.
Page 18
RS232 and other plug-in module is connected. Voltage before dip is 12 V and after 350 ms the voltage recovers to minimum allowed voltage 5 V. The I-LBA enables controller operation from 5 V (for 10 to 30 sec). The wiring resistance from battery should be up to 0.1 Ohm for I-LBA proper function.
Check ground connection from pick-up to controllers, eventually disconnect ground connection to one of them Galvanic separate InteliDrive IPC RPM input using ComAp separation transformer RPM-ISO (1:1) Use separate pick-up for Speed governor and InteliDrive IPC Note: If RPM > 2 then the controller is in the state Not ready and the engine will not be allowed to start.
Page 20
Table of analog inputs options LiteEdit Modify Possibility Not used Analog input is not used Type Alarm Analog input is used for monitoring and protection Monitoring Analog input is used only for monitoring ... text Up to 14 ASCII characters Name Name in history Up to 4 ASCII characters for the name used in history records...
Page 21
User curves “Points” are adjustable in LiteEdit PC tool. Analog inputs 1, 2 and 3 have separate set points for two levels alarm setting and delay for activation of alarm. Analog input 4, 5 and 6 have special „window“ protection. It is possible to adjust Low and High level with alarm setting Wrn and Sd for each of level.
Page 22
Connection of InteliDrive IPC analog inputs Standard connection of three resistive sensors to analog inputs. Mixed connection of InteliDrive IPC analog inputs: AI1 – binary input AI2 – three state input AI3 – analog resistive input InteliDrive Lite - 1.2.1 Global guide...
Page 23
Analog inputs are designed for resistive sensors with resistance in range of 0Ω to 2,4kΩ. To ensure a proper function use shielded cables, especially for length over >3m. As binary input Open, close state are detected, threshold level is 750Ω. As three state input Open, close and failure state are detected.
Page 24
Image 4.1 Voltage output sensor - connection Image 4.2 Current output sensor - connection Analog input Curve 0 - 10V 150Ω [1%,0,5W] 100Ω [1%,0,5W] AI 0-10V.CRV 0 - 30V 680Ω [5%,2W] 100Ω [1%,0,5W] AI 0-30V.CRV 0 - 65V 1500Ω [5%,3W] 100Ω...
4.1.4 Analog outputs First option is extension plug-in card IL-NT AOUT8. This card provides eight Pulse-With-Modulation (PWM) outputs. These are intended to drive VDO style analog gauges. This is to provide visual indication of typically ECU values without installing additional sensors on the engine. PWM signal emulates sensor which would be typically mounted on the engine.
4.1.5 Remote modules - CAN bus connection Connection rules CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, no branches) both ends must be by the 120Ohm (internal or external) resistor terminated. Maximal CAN bus length is up to 200 meters.
ID-FLX-Lite is distributed as ID-FLX-Lite-x.y.iwe package and it is compatible with the PC tool LiteEdit x.y.z and ECU list-x.y, where x, y, z are numbers of software version. Find installation files on ComAp web. Version InteliDrive Lite - 1.2.1 Global guide...
of published files on the web page are compatible each other. 4.3.2 Components Accessories Description Optional / Obligatory ID-FLX-Lite InteliDrive-Lite central unit Obligatory Communication plug-in IL-NT RS232 RS232 communication card Optional plug-in IL-NT 232/485 Combined communication card Optional plug-in IL-NT S-USB USB communication card Optional plug-in IB-Lite...
4.5 Extension plug-in modules 4.5.1 Extensions plug-in modules installation To insert the module, you must open the cover first (use screwdriver to open) and then insert the module into slot. Once you have inserted it, the module will snap under plastic teeth. It is supposed to be installed InteliDrive Lite - 1.2.1 Global guide...
permanently. Should you need to remove it, the safest way is to remove whole back cover and than remove module manually. For configuration of extension plug-in modules go to LiteEdit and press button in Modify configuration window. 4.5.2 IL-NT AOUT8 IL-NT AOUT8 is optional plug-in card.
Page 32
Example of wiring for Dacon gauges and IL-NT-AOUT8: InteliDrive Lite - 1.2.1 Global guide...
4.5.3 IL-NT AIO IL-NT AIO is optional plug-in card. This card offers additional four analog inputs and one analog output. Analog inputs can be use for different types of sensor (resistive, current and voltage) and variable analog output, which can be used as PWM. Adjustment of extension plug-in modul is possible via LiteEdit too. Type of analog input is selectable by jumper.
4.5.4 IL-NT IO1 IL-NT IO1 is optional plug-in card. Through this card controller can drive up to 4 propotional valves and to use 4 additional binary inputs. The 0V (GND) terminal is internally wired with battery minus internally, the 12-24V (+Ubat) terminal is wired to battery plus power supply of InteliDrive Lite controller.
4.6 Communication modules 4.6.1 IL-NT RS232 IL-NT RS232 is optional plug-in card, which enables controller to RS232 serial communication. This is required for computer or ModBus connection. The card has to be inserted into the expansion “Communication module” slot back on the controller, similarly to extension modules. InteliDrive Lite - 1.2.1 Global guide...
Programming and cloning – Programming. Select correct firmware and confirm dialog. Then follow instructions in LiteEdit. Note: Or follow video guide “Boot Jumper Programming“ at www.comap-control.com 4.6.2 IL-NT RS233-485 IL-NT RS232-485 is optional plug-in card, which enables controller to RS232 and RS485 serial communication.
USB hubs, it can be recognized as new hardware and the drivers are installed again with different number of the virtual serial port. IMPORTANT: Use shielded USB cable only! (ComAp order code: USB-LINK CABLE 1.8m) 4.6.4 IB-Lite IB-Lite is a optional plug-in card with Ethernet 10/100 Mbps interface in RJ45 connector. The card is internally...
Settings MODEM = module works as standard GSM modem enabling CSD (Circuit Switch Data) connection to controller with LiteEdit or other ComAp PC SW and sending alarm SMSes. Module is usually used for connection to remote monitoring and controlling system WebSupervisor www.websupervisor.net...
4.7 Remote modules Remote modules allow monitoring and displaying of values and states away from main controller. 4.7.1 IL-NT RD (SW) IL-NT RD is remote display software for a controller. Remote display provides the same control and monitoring functions as controller itself. Remote display for InteliDrive controllers uses standard InteliDrive Lite controller with Remote display software.
After programming is finished (it may be required to power off controller, open the boot jumper and power it on again) open configuration window and perform the configuration process manually. There is no compatibility of the configuration between different firmware versions. In some cases the "wrong setpoints"...
If IGL-RA15 remote annunciator is not communicating with a controller via CAN bus, it activates a warning. Note: See the documentation of IGL-RA15 for the technical description. 4.7.3 IB-NT Internet bridge allows different type of communication and multiple controllers communication. Single controller is possible to connect via serial line RS232.
5 Controller setup 5.1 Front panel elements 5.2 Init screens 5.3 Display menus 5.4 How to select the engine mode? 5.5 How to view measured data? 5.6 How to view and edit setpoints? 5.7 How to find active alarms? 5.8 How to list History records? 5.9 MEASUREMENT screens description 5.10 Display screens and pages structure 5.11 Binary input functions...
Page 43
Position Button Description MODE LEFT button. Use this button to change the mode. The button works only if the main screen with the indicator of currently selected mode is displayed. Note: This button will not work if the controller mode is forced by one of binary inputs Remote OFF, Remote MAN, Remote AUT.
LiteEdit PC tool. Note: Init (welcome) screen appears immediately after power on with ComAp default text. It is possible to modify it using LiteEdit – Configuration – Init button. There is space for 8 text lines per 21 ASCII characters each.
This screen also contains Serial and Pwd. dec. (Password decode) numbers These numbers you can use in case of forgotten passwords. The last line on this screen signalize DiagData number. This number is giving specific diagnostics information in case the program is from some internal reason blocked. Note: If the password for the controller is forgotten, then is necessary to send Serial and Pwd.
8. Press to confirm or to leave without change. 9. Press to leave selected set points group. 5.6.1 How to change the display contrast? Press at the same time to adjust the best display contrast 5.6.2 How to check software revision? Hold and then press .
*Wrn Water temp Inactive not accepted alarm Inactive accepted alarm Press accepts all alarms. Non-active alarms immediately disappear from the list. Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT screen is active. Note: Alarm list does not activate when you are reviewing the values or setpoints.
Operation mode of the engine Indication: “L” = Access lock, "!” = active Alarm Status of the engine AIN1 - Oil Pressure AIN2 (Engine Temperature) / Soot Level Run Hrs / DEFLevel Engine RPM 5.9.2 InteliDrive Lite Analog inputs screens First screen: Operation mode of engine Oil pressure (AI1 bargraph with protection limits indication)
Note: These screens are shown/hidden depending on whether the IL-NT-BIO8 is configured or not. 5.9.5 IL-NT-IO1 Binary inputs screen IN: BIO8 BI1 Alarm IN: BIO8 BI2 Alarm IN: BIO8 BI3 Alarm IN: BIO8 BI4 Alarm Note: This screen is shown/hidden depending on whether the IL-NT-IO1 is configured or not. Analog outputs are not displayed on any screen! 5.9.6 ECU State ECU State...
5.9.8 Statistic Number of starts E-Stop Number of engine Emergency stops (without ShutDowns) ShutDown Number of engine ShutDown stops (without Emergency stops) SpeedReq Abs Required RPM of the engine LoadLimitAout Output of Load limit loop – see Group: Load limit (page 150) RPM-BI3 RPM detected and counted on the BI3 input Note: Running time is displayed on the Main screen of measurements and is measured in complete minutes,...
5.10 Display screens and pages structure Measurement screens: Image 5.1 Main values Image 5.2 Engine values Image 5.3 Remote communication values Note: Displayed only if remote comm. Module is used Image 5.4 ECU alarm list InteliDrive Lite - 1.2.1 Global guide...
Page 52
Note: Displayed only if ECU is configured Image 5.5 Analog and binary inputs / outputs values Image 5.6 Statistics Image 5.7 Aftertreatment Note: Displayed only if Tier 4 engine is connected Image 5.8 Alarm list InteliDrive Lite - 1.2.1 Global guide...
Setpoints screen: Image 5.9 Setpoint groups Image 5.10 History log All values and parameters are available from PC tools LiteEdit and InteliMonitor. 6 back to Controller setup 5.11 Binary input functions Note: Any Binary input can be configured to any InteliDrive Lite controller terminal or changed to different function by LiteEdit PC tool.
Name 14 characters ASCII string Normally closed Contact type Normally opened Warning Alarm type Shut down All the time Alarm active Engine running only 5.11.3 Binary inputs list Not used Binary input has no function. Use this option when binary input is not connected. Rem start/stop Binary input is used for external request for engine run in AUT mode only.
Page 55
All InteliDrive IPC alarms are detected, InteliDrive IPC front panel RED LED blinks or lights, Alarm is recorded on the InteliDrive IPC alarm list screen, BUT engine remains running. Note: Warning SprinklActive is indicated in the Alarm list if sprinkler mode active to inform the operator that the engine is not protected.
Page 56
StopButton Binary input has the same function as Stop button on the InteliDrive IPC front panel. It is active in MAN mode only. FaultResButton Binary input has the same function as Fault reset button on the InteliDrive IPC front panel. HornResButton Binary input has the same function as Horn reset button on the InteliDrive IPC front panel.
Page 57
Speed Sel3 If the input is active, the Engine params: BI Speed Sel3 setpoint may give the engine speed value for Speed request to an ECU engine. The Speed Request value may also depend on the conditions which are described in the chapter below.
Page 58
Clear TripCons TripCon is the counter which cumulates the instantanous consumption coming from ECU. It shows the total consuption since last reset by LBI Clear TripCon. This LBI resets the counter TripCons. Note: The function works when the controller is connected to an ECU or in other case is consumption counted from the changes of analog input value Fuel rate and setpoint Engine params: FuelTankVolume.
RemoteStart Used for remote start of the engine in AUT mode. The engine is started by rising edge of the signal. Functionality of this LBI can be disabled by Basic Settings setpoint RemoteStart. RemoteStop Used for remote stop of the engine in AUT mode. The engine is started by rising endge of the signal. Functionality of this LBI can be disabled by Basic Settings setpoint RemoteStop 5.12 Binary output functions Note: Any Binary input can be configured to any InteliDrive IPC controller terminal or changed to different...
5.12.1 Binary outputs InteliDrive Lite - default Starter Fuel solenoid Prestart Alarm Horn 5.12.2 Binary outputs - list Configuration of binary outputs is feasible easily by combo box menu in the configuration window Modify. Not used Output has no function. Starter Closed relay energizes the starter of engine.
Page 61
Stop Pulse Output is active for 1 second after Stop solenoid output activation. This signal is sent to ECU in case of engine stop request. Ignition The output closes after reaching value of CrankRPM, fixed 30 RPM. The output opens after stopping of the engine or in pause during repeated start.
Page 62
Horn The output closes if: any warning or shutdown comes up or the engine malfunctions The output opens if: FAULT RESET is pressed or HORN RESET is pressed or Max time of LBO HORN is exceeded (Horn timeout) The output closes again if a new fault comes up. Ready The output is closed if following conditions are fulfilled: Engine is not running and...
Page 63
alarm is not active and FAULT RESET is pressed Overspeed Output closes if the engine over speed alarm activates. The output opens, if alarm is not active and FAULT RESET is pressed Underspeed Output closes if the engine “Sd Underspeed” alarm activates i.e. when RPM is below the Engine params: Starting RPM limit.
Page 64
Common Sd Output closes when any shutdown alarm appears. The output opens, if No Sd alarm is active and FAULT RESET is pressed Common Cd Output closes when any cooldown alarm appears. The output opens, if No Cd alarm is active and FAULT RESET is pressed Common Fls Output closes when any sensor fail alarm appears.
Page 65
alarm is not active and FAULT RESET is pressed Sd FuelLevel Output closes if the Fuel level shutdown alarm activates. The output opens, if alarm is not active and FAULT RESET is pressed Wrn FuelLevel Output closes if the Fuel level warning alarm activates. The output opens, if alarm is not active and FAULT RESET is pressed...
Page 66
CtrlHeartBeat The output signalizes watchdog reset. In a healthy state it flashes at 500ms : 500ms rate. It stops flashing when the unit reset occurs and the new controller start-up fails. BIO8 1, 2, 3, 4, 5, 6, 7, 8 Status In case the assigned binary input of IL-NT BIO8 optional card is configured to any control function, the output propagates the state of the input.
Page 67
Timer2 Output activates when Timer2 is active. Simultaneously the engine is started when is in AUT mode. Glow plugs The output closes prior to the engine start (Prestart) and opens when Starting RPM speed is reached. During repeated crank attempts the output is opened. LBO Glow Plugs is closed prior to every attempt to start the engine for time set in setpoint Preglow.
Page 68
SpdDwnButtEcho Output copies level of button Speed Down which is useful for manual speed settings of mechanical engines directly from controller. InteliDrive Lite - 1.2.1 Global guide...
6 Communication 6.1 Direct cable connection 6.2 Remote connection 6.3 Modbus connection 6.4 ECU engine support 6.5 Choosing the ECU to configure 6.6 ECU Analog inputs 6.7 Tier4 final support 6 back to Table of contents Note: Refer to InteliCommunication Guide for all additional information. 6.1 Direct cable connection InteliDrive IPC can be connected directly with PC via optional communication plug-in modules IL-NT RS232, IL-NT RS232-485, IL-NT S-USB.
Image 6.1 Direct cable connection types Note: It is possible to create multiple controller connection through RS485. Be aware of controller address collision. Manage address setting for each controller in setpoint Comms Setting: ControllerAddr 6.2 Remote connection 6.2.1 Internet connection InteliDrive IPC controllers can be monitored from PC tools as LiteEdit or InteliMonitor over the Internet using Internet Bridge IB-NT connected to the controller via IL-NT RS232-485 port, via optional IB-Lite plug-in module or via IL-NT GPRS for cellular internet network.
6.3 Modbus connection Modbus protocol was implemented into the controllers to allow design of own supervison software ofr customer or to use ComAp SCADA software. Note: To learn more about Modbus interface see the training videos on www.comap-control.com 6.3.1 Modbus step by step Use LiteEdit: Controller->Generate Cfg image->Modbus registers command to get registers list.
IMPORTANT: More information about ECU list packages, values, configuration and wiring recommendations can be found in Comap Electronic Engines Support manual. The InteliDrive IPC controller always sends either speed request = 0 % or the IDLE command via J1939 in controller Idle state.
Page 73
Note: If the connected engine is Cummins communicating via RS232, it is necessary to set the setpoint Basic settings: COM1 mode (or COM2 mode if IL-NT-RS232-485) = ECULINK. Loss of communication causes shutdown of the running engine. On the contrary, the ECU can be switched off at quiescent engine that means not-communicating ECU is in that moment normal situation.
Total Engine Hours EngineHours Boost Pressure Boost Press Intake Manifold Temp Intake Temp °C If Cummins-Modbus x.x option is selected, following values are read from Modbus Register Data (for QSX15, QSK45, QSK60): Value name Short name Dimension Type Frame name Red Shutdown Lamp Red Lamp 10005...
Page 75
Meaning of the pictograms: Pictogram Meaning Description Diesel Particulate Filter Active Regeneration Inhibited Due to Inhibit Steady light - SPN 3703 = 01b Switch Steady light - SPN 3697 = 001b Diesel Particulate Filter Lamp Command Flash 1 Hz - SPN 3697 = 100b Diagnostic Trouble Code: Soot level ...
Page 77
New setpoint group ATT Settings Created new setpoint group ATT Settings what includes two parameters: Regen Inhibit – set ECU value Aftertreatment Regeneration Inhibit Switch (SPN 3695). There can be set: OFF – automatic filter regeneration is enabled - SPN 3695 = 00b ON –...
7 Troubleshooting 7.1 Alarm management 7.2 HistoryFile 7.3 Diagnostic Messages read from ECU 7.4 List of ECU Diagnostic Codes 7.5 Tier4 diagnostic codes 6 back to Table of contents 7.1 Alarm management Following alarms are available: Sensor fail Warning Cooldown Shut down Note: Type of protection for binary and analog inputs is adjustable in PC tool LiteEdit.
7.1.4 Shut down (Sd) When the shutdown alarm comes up, InteliDrive IPC opens all outputs e.g. FUEL SOLENOID, STARTER and PRESTART to stop the engine immediately. Alarm outputs and common shutdown output are closed. Active or not reset protection disables start. Note: Engine running only alarms are activated after Engine protect: Eng prot del, after the engine RPM >...
Page 80
Information Events Protection on binary Description specification type output available If the controller switches off during starting sequence due to bad battery Battery flat condition it doesnt try to start again and activates this protection. Start failed Engine start failed. At least one running condition was detected (Poil>Starting POil or RPM meas fail...
Information Events Protection on binary Description specification type output available Warning alarm in case of lost Wrn RA15 fail connection to IGL-RA15 module. Wrn ECU Alarm ECU alarm list is not empty Low BackupBatt RTC backup battery is flat 7.2 HistoryFile InteliDrive IPC stores a record of each important event into the history file.
Binary inputs of plug-in BOUT Binary inputs InteliDrive IPC Binary outputs of plug-in ECU alarm Failure Code ECU alarm Failure Mode Identifier Note: The ECU values are not recorded to history. 7.3 Diagnostic Messages read from ECU Diagnostic messages are read and displayed in extra ECU Alarm list. For Standard J1939 SPN (Suspect Parameter Number), FMI (Failure Mode Identifier) and OC (Occurrence Counter) are shown together with verbal description if available.
Page 84
Soot level is "moderately high" and Diagnostic Trouble Code: engine performance is reduced by SPN = 3719, FMI = 16 Soot level is extremely hightœ engine Diagnostic Trouble Code: performance is reduced by ECU and ECU will perform a shutdown for SPN = 3719, FMI = 00 engine protection Exhaust System High Temperature...
8 Technical data Power supply Power supply range 8-36 V DC Power supply drop-out immunity 100 ms from min. 10 V return to min. 8 V Power consumption 40-440 mA depend on supply voltage and temperature 0.104 A / 8 V DC 0.080 A / 12 V DC 0.051 A / 24 V DC Consumption depends on supply voltage...
Page 86
Binary inputs Number Input resistance 4.2 kΩ Input range 0-36 VDC 0-2 V DC close contact Close/Open indication 8-36 V DC open contact Binary open collector outputs Number 0.5 A Max current Max switching voltage 36 VDC Analog inputs 6, 3 resistive and 3 voltage Number 10 bits Resolution...
3086A DeviceBus for Honeywell SDS 3087A DeviceBus for Honeywell SDS 3084A DeviceBus for Allen-Bradley DeviceNet 3085A DeviceBus for Allen-Bradley DeviceNet 3105A Paired EIA Industrial RS485 cable LAPP CABLE (see www.lappcable.com) Unitronic BUS DeviceNet Trunk Cable Unitronic BUS DeviceNet Drop Cable Unitronic BUS CAN Unitronic-FD BUS P CAN UL/CSA 6 back to Table of contents...
9 Function description 9.1 Engine operation states 9.2 OFF mode 9.3 MAN mode 9.4 AUT mode 9.5 Engine without pickup operation 9.6 Engine timer 9.7 Protections 9.8 Engine RPM control in MAN mode 9.9 AUT mode: Engine load limitation - overview 9.10 AUT mode: Engine regulation by RPM control - overview 6 back to Table of contents 9.1 Engine operation states...
- stops the engine. Note: The engine can run without load unlimited time. Note: The controller does not automatically stop the running engine in MAN mode. Note: The controller does not start the engine when binary input REM START/STOP is closed. 9.3.1 Start-stop sequence (simplified) MODE = MAN (Engine start/stop request is given by pressing buttons MODE = AUT (Engine start/stop request is given by binary input REM START/STOP)
Page 93
Condition of the State Action Next state transition FUEL SOLENOID off STOP SOLENOID on elapsed, 1st attempt CrankFail pause timer started STARTER off MaxCrank time Shutdown (Start fail) elapsed, last attempt PRESTART off STARTER on FUEL SOLENOID on Crank CrankFail pause Cranking STOP SOLENOID off pause...
Condition of the State Action Next state transition Start request READY TO LOAD on Running RPM = 0, Oil pressure not Ready detected, D+ not Stop active 60 sec. Elapsed Stop (Stop fail) The start-up sequence can be interrupted in any time by coming stop request Fuel solenoid is switched on with advance of 1s fixed before starter motor is switched on.
9.6.2 AUT mode Engine starts and runs all the time when the LBI Rem start/stop is closed. RemoteStart LBI starts the engine by rising edge, Remote Stop LBI stops the engine by rising edge. Running Timer has no function in AUT mode. To stop the engine the Rem start/stop has to be opened or controller switched to MAN.
The alarm CoolDown Cd, red color). Its configurable type of alarm, where isn’t necessary immediately to stop the engine. E.g. because of low fuel level can be the engine switched by degrees over cooling time and idle speed. Apart from here above mentioned “ready to wear” basic protections, the user can configure each analog or binary input as a protection.
9.8.1 Engine RPM Idle - Nominal switching Binary input Nominal/Idle switchs RPM to Engine params: Idle speed when closed (in MAN mode only). Opened input ramps to Engine params: ECU SpeedAdj. No RPM control is active in engine Idle state. 9.8.2 Engine RPM two/three levels switching Continuing example above ….
9.8.5 Speed request chart 9.9 AUT mode: Engine load limitation - overview Functions below can reduce the engine load when is over adjusted limit. Two functions 1st PI loop and 2nd Comparator with Hysteresis (CMPH) are available and these funcitons are described below.
IMPORTANT: Regulator is working permanently in AUT mode. In table below see different operation conditions. Analog output Binary output Condition LoadLimitAnOut Load switch OFF mode MAN mode In operation In operation AUT mode In operation In operation Running In operation In operation Stop = Not Running In operation...
Page 101
Analog input: CU: AI1-AI9 AIO: AI1-AI4 PI function 1 Input Binary input: LoadRequest2 (optional) Binary input: LoadRegDisable (optional) PI function 3 Binary input: RegRequest2 (optional) Binary input: R Reg Disable (optional) Analog output: Load Limit (plug-in module) Output Analog output: ByRPMCtrlAout (plug-in module) Load limit: Load Input = Load Load Bias ...
Page 102
Reg Gain Reg Integral Engine load limitation with analog output Purpose: Protect the engine against overload by reducing the load. Description: The engine load (e.g. feeder speed) is reduced when actual “Percentual load” (coming from ECU) is over the Load limit: LoadRequest1 (or LoadRequest2) setpoint. Load can be continuously reduced by Analog output or switched between two levels by Binary output to keep the Engine load on or below the limit.
Page 103
Analog input: CU: AI1-AI9 Input AIO: AI1-AI4 Binary output Load Switch Load limit: Load CMP Input = AI1 Setpoints Load CMP On = 90 Load CMP Off = 80 Engine load limitation with On/Off output Purpose: Protect the engine against overload by reducing (switching On/Off) the load. Description: CMPH (Comparator with Hysteresis) detect the RPM decrease below the Down limit, activates the Binary output Load switch that reduces (slow down feeder) the load.
Load CMP On = e.g. 2000 Load CMP Off = e.g. 2200 Speed switch Purpose: Switch on/off some device depends on RPM level. Description: Depends on setpoint settings the CMPH (Comparator with Hysteresis) activates/deactivates the Binary output Load switch that switch off some device when RPM is below adjusted limit. Input Analog input Binary output...
Page 105
The PI function output is Speed request transmitted via J1939 or Analog output. Both functions can use controller or plug-in IL-NT-AIO module Analog inputs. Note: In Regulator is input only from analog inputs or from RPM-BI3. In table below see different operation conditions. Binary output Condition Speed request...
9.10.1 Functions 3 and 4 Active input: RegRequest2 Switch to RegRequest 2 R Reg Disable Set PI Regulator output to R Bias Function: Speed Switch Regulator Comparator output 9.10.2 Functions 3 and 4 setpoints Regulator Values LAI SpeedRequest CU: AI1-AI9 AIO: AI1-AI4 CU: AI1-AI9 Reg Input...
Page 107
Note: Take care if the Speed request in AUT mode is not limited by Engine params: Speed ramp. Pressure by RPM control via Analog output Actual pressure is measured via Analog input, compared with Requested value and the PI (function 3) output controls the engine RPM via Analog output.
Page 108
Reg Gain Reg Integral Engine params: MinSpeedLim MaxSpeedLim Speed Ramp 6 back to Function description InteliDrive Lite - 1.2.1 Global guide...
6 back to Table of contents 10.1 Setpoints Configuration of Setpoints is possible through panel buttons as is described above or via ComAp PC tool LiteEdit, where the setting can be open by click on the icon 10.1.1 List of setpoint groups 10.1.3 Group: Password...
IBLite IP Addr FuelSol offset Group of setpoints: IBLite NetMask D+ function Password IBLite GateIP ECU FreqSelect EnterPassword IBLite DHCP ECU Control ChangePassword ComAp Port ECU SpeedAdj APN Name RetToSpeedAdj Group of setpoints: APN UserName MinSpeedLim Basic settings APN UserPass MaxSpeedLim Engine name AirGate...
Page 111
AIN4 Sd StartOverspeed Group of setpoints: AIN4 Del UnderspeedSd Load limit AIN4 LowWrn GearBoxRatio Load input AIN4 LowSd RPMdiff Sd Load Bias AIN4 LowDel RPMdiff Wrn LoadRequest 1 AIN4 HighWrn RPMdiff delay LoadRequest 2 AIN4 HighSd DEF Level Min LoadReq Ramp AIN4 HighDel DEF Level Max LoadUpLimit...
Page 112
Calibr AI4 Calibr AI5 Calibr AI6 Calibr AIO1 Calibr AIO2 Calibr AIO3 Calibr AIO4 CounterConst 1 CounterMode 1 Group of setpoints: AIO module AnlInAIO1 lev1 AnlInAIO2 lev1 AnlInAIO3 lev1 AnlInAIO4 lev1 AnlInAIO1 lev2 AnlInAIO2 lev2 AnlInAIO3 lev2 AnlInAIO4 lev2 AnlInAIO1 del AnlInAIO2 del AnlInAIO3 del AnlInAIO4 del...
10.1.3 Group: Password Note: Following setpoints are available from Controller and LiteEdit/InteliMonitor. EnterPassword Setpoint group Password Related FW 1.2.1 Range [units] Default value Force value Step Comm object Related applications Config level Standard Setpoint Always visibility Description Password is a four-digit number. Password enables change of relevant protected set points Use UP or DOWN keys to set and ENTER key to enter the password.
Page 114
Engine name Setpoint group Basic settings Related FW 1.2.1 Range [units] Default value InteliDrive-IPC Force value Step Comm object 8637 Related applications Config level Standard Setpoint visibility Always Description User defined name, used for engine – InteliDrive IPC identification at remote phone or mobile connection. Engine name is maximally 14 characters long and has to be entered using LiteEdit software.
Page 115
RPM by W Terminal Setpoint group Basic settings Related FW 1.2.1 Range [units] 0.5 - 2 [-] Default value Force value Step 0.01 Comm object 8420 Related applications Config level Standard Setpoint visibility Always Description The constant of this setpoint multiplies the speed value obtained from the controller input RPM. Note: The default value is and must be 1, when the classical pick-up speed sensor is used to measure the engine speed.
Rem Start/Stop Setpoint group Basic settings Related FW 1.2.1 Range [units] Default value ENABLED Force value Step Comm object 14659 Related applications Config level Standard Setpoint visibility Always Description Enable or Disable function of LBI Rem Start/Stop 6 back to List of setpoints Remote start Setpoint group Basic settings...
Page 117
Gear Teeth BI3 Setpoint group Basic setting 2 Related FW 1.2.1 Range [units] 0 - 10 [-] Default value Force value Step Comm object 11475 Related applications Config level Standard Setpoint visibility Always Description The second RPM (RPM-BI3 value) can be measured in limited frequency range 1 to 50Hz on Binary input 3. The RPM-BI3 value indicates RPM calculated from BI3 frequency and Basic settings: GearTeeth3 setpoint.
Page 118
Controller mode Setpoint group Basic Settings 2 Related FW 1.2.1 Range [units] Default value Force value Step Comm object 8315 Related applications Config level Standard Setpoint visibility Always Description Equivalent to Controller mode changes by buttons. Note: Controller Mode change can be separately password protected. 6 back to List of setpoints FltResGoToMAN Setpoint group...
Page 119
RunHoursSource Setpoint group Basic Settings 2 Related FW 1.2.1 Range [units] Default value AUTO Force value Step Comm object 13345 Related applications Config level Standard Setpoint visibility Always Description This setpoint is used for adjustment of RunHours source of the engine. ECU: RunHours are all the time read from ECU.
Page 120
Main Screen 2 Setpoint group Basic settings 2 Related FW 1.2.1 Range [units] Default value RunHrs Force value Step Comm object 14628 Related applications Config level Standard Setpoint visibility Always Description Change the display of the main Measurment screen. SHOW TIMERS: Standard display with timers on the left side of the screen. Default state. 6 back to List of setpoints I/O-L-Button Setpoint group...
10.1.6 Group: Comms settings Note: Following setpoints are available from Controller and LiteEdit/InteliMonitor. ControllerAddr Setpoint group Comms settings Related FW 1.2.1 Range [units] 1 - 32 [-] Default value Force value Step Comm object 24537 Related applications Config level Standard Setpoint visibility Always Description It is controller’s identification number.
Page 122
COM2 Mode Setpoint group Comms settings Related FW 1.2.1 Range [units] Default value DIRECT Force value Step Comm object 24451 Related applications Config level Standard Setpoint visibility Always Description Communication protocol switches for the COM2 channel, if dual communication module is plugged in. DIRECT: LiteEdit communication protocol via direct cable.
Page 123
ModbusComSpeed Setpoint group Comms settings Related FW 1.2.1 Range [units] Default value 9600 bps Force value Step Comm object 24477 Related applications Config level Standard Setpoint visibility Always Description If the Modbus mode is selected on COM1 or COM2 channels, the Modbus communication speed in bps can be adjusted here.
Page 124
Setpoint visibility Always Description This sepoint is for adjustment of port for ComAp communication over IB-Lite or IL-NT-GPRS module. Standard ComAp port is 23, what is default value of this setpoint. 6 back to List of setpoints InteliDrive Lite - 1.2.1 Global guide...
Page 125
APN Name Setpoint group Comms settings Related FW 1.2.1 Range [units] Default value Force value Step Comm object 24363 Related applications Config level Standard Setpoint visibility Always Description Name of APN access point for GPRS network Note: This information shall provide your telecommunication operator. 6 back to List of setpoints APN UserName Setpoint group...
Page 126
Setpoint visibility Always Description AirGate Address. The default address is „airgate.comap.cz“. Note: To reduce the data traffic over cellulat network you can set in setpoint group „Comms Settings“ the parameter „AirGate IP“ = 80.95.108.26. This will save significant data amount needed for translation of Airgate server IP address.
Page 127
SMTP UserName Setpoint group Comms settings Related FW 1.2.1 Range [units] Default value Force value Step Comm object 24370 Related applications Config level Standard Setpoint visibility Always Description User name or name of e-mail account is used for verification of email sender on SMTP server. If parameter left empty, no verification is expected.
Contr MailBox Setpoint group Comms settings Related FW 1.2.1 Range [units] Default value Force value Step Comm object 24367 Related applications Config level Standard Setpoint visibility Always Description E-mail address used as “Sender” of alarm e-mails from IB-Lite. Note: If SMTP server requires verification of sender, e-mail address has to be registered to SMTP server and setpoints “SMTP UserName”...
Page 129
Prestart time Setpoint group Engine params Related FW 1.2.1 Range [units] 0 - 600 [s] Default value 10 s Force value Step Comm object 8394 Related applications Config level Standard Setpoint visibility Always Description Time of the PRESTART output closed prior to the engine start – i.e. before the binary outputs Fuel solenoid and Starter are closed and opens when Starting RPM speed is reached.
Page 130
CrnkFail pause Setpoint group Engine params Related FW 1.2.1 Range [units] 1 - 60 [s] Default value 10 s Force value Step Comm object 8257 Related applications Config level Standard Setpoint visibility Always Description Pause between crank (engine start) attempts. 6 back to List of setpoints Crank attempts Setpoint group...
Page 131
Idle time Setpoint group Engine params Related FW 1.2.1 Range [units] 0 - 600 [s] Default value 30 s Force value Step Comm object 9097 Related applications Config level Standard Setpoint visibility Always Description Idle time delay starts when RPM exceeds Start RPM. Start fail is detected when during Idle state RPM decreases below 2.
Page 132
Cooling speed Setpoint group Engine params Related FW 1.2.1 Range [units] Default value IDLE Force value Step Comm object 10046 Related applications Config level Standard Setpoint visibility Always Description Selects the function of the Binary output IDLE/NOMINAL during engine Cooling state IDLE: Cooling is executed at Idle speed.
Stop time Setpoint group Engine params Related FW 1.2.1 Range [units] 0 - 240 [s] Default value 10 s Force value Step Comm object 9815 Related applications Config level Standard Setpoint visibility Always Description Under normal conditions the engine must certainly stop within this period. The period starts by issuing stop command.
Page 134
Starting RPM Setpoint group Engine params 2 Related FW 1.2.1 Range [units] 5 - 1500 [RPM] Default value 350 RPM Force value Step 1 RPM Comm object 9095 Related applications Config level Standard Setpoint visibility Always Description “Firing” speed when InteliDrive IPC controller stops cranking (starter goes OFF). Sd Underspeed protection is activated when RPM drops back below the Starting RPM for more than 5 second the engine starting procedure.
Page 135
AfterCool time Setpoint group Engine params 2 Related FW 1.2.1 Range [units] 0 - 3600 [s] Default value Force value Step Comm object 8662 Related applications Config level Standard Setpoint visibility Always Description Run time of engine after cooling pump. Binary output Cooling pump is closed when the engine starts and opens AfterCool time delayed after engine stops.
Page 136
FuelSol offset Setpoint group Engine params 2 Related FW 1.2.1 Range [units] 0 - 30 [s] Default value 0.5 s Force value Step 0.1 s Comm object 10525 Related applications Config level Standard Setpoint visibility Always Description This setpoint adjusts the Fuel solenoid output activation in relation to Starter output when Fuel solenoid = GAS.
Page 137
D+ function Setpoint group Engine params 2 Related FW 1.2.1 Range [units] Default value DISABLED Force value Step Comm object 9683 Related applications Config level Standard Setpoint visibility Always Description ENABLED: The D+ terminal is used for both functions - “running engine” detection and charge fail detection. CHRGFAIL: The D+ terminal is used for charge fail detection only.
Page 138
ECU Control Setpoint group Engine params 2 Related FW 1.2.1 Range [units] Default value ENABLED Force value Step Comm object 11086 Related applications Config level Standard Setpoint visibility Always Description The setpoint enables adjustment of the electronic engine control by following settings. ENABLED: There is a full available control of an electronic engine given by the setting of the ECU unit of the engine, i.e.
Page 139
RetToSpeedAdj Setpoint group Engine params 2 Related FW 1.2.1 Range [units] Default value DISABLED Force value Step Comm object 11838 Related applications Config level Standard Setpoint visibility Always Description Selection among LBI Speed Sel1, 2, 3 behavior. DISABLED: Speed request is set by LBI Speed Sel1, 2, 3 (see appropriate setpoints) by rising edge (button, no switch) - i.e.
Page 140
BI Speed Sel 1 Setpoint group Engine params 2 Related FW 1.2.1 Range [units] MinSpeedLim - MaxSpeedLim [RPM] Default value 1250 RPM Force value Step 1 RPM Comm object 10099 Related applications Config level Standard Setpoint visibility Always Description The setpoint presets the required engine speed during the ‘Speed Sel 1’ binary input is active. Function depends on RetToSpeedAdj setting.
Page 141
Speed Ramp Setpoint group Engine params 2 Related FW 1.2.1 Range [units] 1 - MaxSpeedLim [1/s] Default value 50 1/s Force value Step 1 1/s Comm object 10148 Related applications Config level Standard Setpoint visibility Always Description Any Speed request change is done via this Ramp function. The Ramp via Binary SpeedUp and SpeedDown inputs is dual rate, see below.
Page 142
0%ofSpeedReq Setpoint group Engine params 2 Related FW 1.2.1 Range [units] 0 - 3000 [RPM] Default value 0 RPM Force value Step 1 RPM Comm object 11125 Related applications Config level Standard Setpoint visibility Always Description Limit for Speed Request transformation from RPM to % range for ECU engines using % format. See practical example below.
Page 143
Conveyor horn Setpoint group Engine params 2 Related FW 1.2.1 Range [units] 0 - 600 [s] Default value Force value Step Comm object 11835 Related applications Config level Standard Setpoint visibility Always Description Horn time before the conveyor output starts. 6 back to List of setpoints FuelTankVolume Setpoint group...
MaxFuelDrop Setpoint group Engine params 2 Related FW 1.2.1 Range [units] 0 - 50 [%/h] Default value 0 %/h Force value Step 1 %/h Comm object 12373 Related applications Config level Standard Setpoint visibility Always Description This is setting protection against the fuel leakage or theft. Function monitors the AIN3 Fuel level value in percentage scale without decimals.
Page 145
Reg Input Setpoint group Regulator Related FW 1.2.1 Range [units] Default value CU:AI1 Force value Step Comm object 11843 Related applications Config level Standard Setpoint visibility Always Description PI loop analog input selection. Source can be adjusted from controller analog inputs or from extension module inputs.
Page 146
Request 2 Setpoint group Regulator Related FW 1.2.1 Range [units] -10000 - +10000 [-] Default value Force value Step Comm object 11845 Related applications Config level Standard Setpoint visibility Always Description Regulator requested value when LBI Request2 is active. 6 back to List of setpoints Reg CMP Input Setpoint group Regulator...
Page 147
Reg CMP On Setpoint group Regulator Related FW 1.2.1 Range [units] -10000 - +10000 [-] Default value Force value Step Comm object 11841 Related applications Config level Standard Setpoint visibility Always Description Limit to close LBO SpeedSwitch. 6 back to List of setpoints Reg CMP Off Setpoint group Regulator...
Page 148
LAI SpdRequest Setpoint group Regulator 2 Related FW 1.2.1 Range [units] Default value Force value Step Comm object 11842 Related applications Config level Standard Setpoint visibility Always Description Setpoint is determined for selection of analog input for Speed request in the controller’s MAN mode. OFF: Speed request selection is done by binary inputs.
Page 149
Reg Integral Setpoint group Regulator 2 Related FW 1.2.1 Range [units] 0 - +100 [%] Default value Force value Step Comm object 11847 Related applications Config level Standard Setpoint visibility Always Description This setpoint is giving regulator integration factor. Note: InteliDrive Lite controllers include PI loop for speed or analog output regulation. The requested value is given by setpoints Request 1, 2.
10.1.11 Group: Load limit Note: Following setpoints are available from LiteEdit/InteliMonitor only. Load input Setpoint group Load limit Related FW 1.2.1 Range [units] Default value Force value Step Comm object 11850 Related applications Config level Standard Setpoint visibility Always Description This setpoint is for Load limit PI loop analog input selection. Source can be adjusted from controller RPM pick-up, ECU, analog inputs or from extension module inputs 6 back to List of setpoints InteliDrive Lite - 1.2.1 Global guide...
Page 151
Load Bias Setpoint group Load limit Related FW 1.2.1 Range [units] 0 - 10000 [-] Default value 1000 Force value Step Comm object 11851 Related applications Config level Standard Setpoint visibility Always Description Constant Load limit PI regulator output. Load Bias is activated when Engine Sd protection is activated LBI LoadRegDisable = closed Load input value is invalid (Sensor Fail)
Page 152
LoadReq Ramp Setpoint group Load limit Related FW 1.2.1 Range [units] 1 - 10000 [1/s] Default value 1000 1/s Force value Step 1 1/s Comm object 11854 Related applications Config level Standard Setpoint visibility Always Description Ramp when is switched between LoadRequest 1 and LoadRequest 2. 6 back to List of setpoints LoadUpLimit Setpoint group...
Page 153
Load Gain Setpoint group Load limit Related FW 1.2.1 Range [units] -200 - +200 [%] Default value 10 % Force value Step 0.1 % Comm object 11857 Related applications Config level Standard Setpoint visibility Always Description This is setpoint is giving Load limit gain factor. 6 back to List of setpoints Load Integral Setpoint group...
Load CMP Off Setpoint group Load limit Related FW 1.2.1 Range [units] -10000 - +10000 [-] Default value Force value Step Comm object 11860 Related applications Config level Standard Setpoint visibility Always Description Limit to close LBO LoadSwitch 6 back to List of setpoints Load CMP On Setpoint group Load limit...
Page 155
Underspeed Setpoint group Engine protect Related FW 1.2.1 Range [units] Starting RPM - 100 [%] Default value 25 % Force value Step 1 % of nominal RPM Comm object 8260 Related applications Config level Standard Setpoint visibility Always Description Limit for Warning Underspeed protection. Active protection is indicated as “Wrn Underspeed” in Alarm list. Under speed Warning protection is inactive 5s after RPM is over Engine params: Starting RPM and during the Idle time.
Page 156
Sd Override Setpoint group Engine protect Related FW 1.2.1 Range [units] Default value DISABLED Force value Step Comm object 14603 Related applications Config level Standard Setpoint visibility Always Description The setting ENABLED disables all engine protections. They are just displayed on alarm list and recorded to historry, but they have no influence to running engine.
Page 157
AIN1 Sd Setpoint group Engine protect Related FW 1.2.1 Range [units] -10 - +1000 [Bar] Default value 1 Bar Force value Step 0.1 Bar Comm object 8370 Related applications Config level Standard Setpoint visibility Always Description Shutdown limit level for ANALOG INPUT 1. Setpoint name depends on setting of AIN1 (maximum length is 14 characters).
Page 158
AIN2 prot Setpoint group Engine protect Related FW 1.2.1 Range [units] Default value ENABLED Force value Step Comm object 14654 Related applications Config level Standard Setpoint visibility Always Description The setting DISABLED disables all configured protections, except Overspeed and Emergency Stop. It is indicated in the alarm list by warning Prot AIN2 dis.
Page 159
AIN2 Del Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 180 [s] Default value Force value Step Comm object 8371 Related applications Config level Standard Setpoint visibility Always Description Delay for ANALOG INPUT 2 alarm. Setpoint name depends on setting of AIN2 (maximum length is 14 characters). Note: Analog input 2 is usually determined to Engine Temperature measurement and it is resistive type of input with range 0-2500 Ohm.
Page 160
AIN3 Wrn Setpoint group Engine protect Related FW 1.2.1 Range [units] -100 - +10000 [%] Default value 20 % Force value Step Comm object 8381 Related applications Config level Standard Setpoint visibility Always Description Warning limit level for ANALOG INPUT 3 Setpoint name depends on setting of AIN3 (maximum length is 14 characters).
Page 161
Batt overvolt Setpoint group Engine protect Related FW 1.2.1 Range [units] Batt undervolt - 40 [V] Default value 36 V Force value Step 0.1 V Comm object 9587 Related applications Config level Standard Setpoint visibility Always Description High battery voltage Warning limit 6 back to List of setpoints Batt undervolt Setpoint group...
Page 162
AIN4 prot Setpoint group Engine protect Related FW 1.2.1 Range [units] Default value ENABLED Force value Step Comm object 14656 Related applications Config level Standard Setpoint visibility Always Description The setting DISABLED disables all configured protections, except Overspeed and Emergency Stop. It is indicated in the alarm list by warning Prot AIN4 dis.
Page 163
AIN4 Del Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 3600 [s] Default value 30 s Force value Step Comm object 9273 Related applications Config level Standard Setpoint visibility Always Description Delay for Wrn/Sd AIN4 alarm. Setpoint name depends on setting of AIN4 (maximum length is 14 characters). 6 back to List of setpoints AIN4 LowWrn Setpoint group...
Page 164
AIN4 LowDel Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 10000 [s] Default value 10 s Force value Step Comm object 13367 Related applications Config level Standard Setpoint visibility Always Description Low level protection delay for Wrn and Sd of AIN4 Setpoint name depends on setting of AIN4 (maximum length is 14 characters).
Page 165
AIN4 HighDel Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 3600 [s] Default value 10 s Force value Step Comm object 13370 Related applications Config level Standard Setpoint visibility Always Description High level protection delay for Wrn and Sd of AIN4 Setpoint name depends on setting of AIN4 (maximum length is 14 characters).
Page 166
AIN5 Sd Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 10000 [U17] Default value 50 U17 Force value Step 1 U17 Comm object 9275 Related applications Config level Standard Setpoint visibility Always Description Shutdown limit level for AIN5 Setpoint name depends on setting of AIN5 (maximum length is 14 characters).
Page 167
AIN5 LowSd Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 10000 [U17] Default value 10 U17 Force value Step 1 U17 Comm object 13354 Related applications Config level Standard Setpoint visibility Always Description Low ShutDown limit level for AIN5 Setpoint name depends on setting of AIN5 (maximum length is 14 characters).
Page 168
AIN5 HighSd Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 10000 [U17] Default value 10 U17 Force value Step 1 U17 Comm object 13357 Related applications Config level Standard Setpoint visibility Always Description High ShutDown limit level for AIN5 Setpoint name depends on setting of AIN5 (maximum length is 14 characters).
Page 169
AIN6 Wrn Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 10000 [U12] Default value 20 U12 Force value Step 1 U12 Comm object 9259 Related applications Config level Standard Setpoint visibility Always Description Warning limit level for AIN6 Setpoint name depends on setting of AIN6 (maximum length is 14 characters).
Page 170
AIN6 LowWrn Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 10000 [U12] Default value 20 U12 Force value Step 1 U12 Comm object 13359 Related applications Config level Standard Setpoint visibility Always Description Low Warning limit level for AIN6 Setpoint name depends on setting of AIN6 (maximum length is 14 characters).
Page 171
AIN6 HighWrn Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 10000 [U12] Default value 20 U12 Force value Step 1 U12 Comm object 13350 Related applications Config level Standard Setpoint visibility Always Description High Warning limit level for AIN6 Setpoint name depends on setting of AIN6 (maximum length is 14 characters).
NextServTime Setpoint group Engine protect Related FW 1.2.1 Range [units] 0 - 65535 [h] Default value 10000 h Force value Step Comm object 9648 Related applications Config level Standard Setpoint visibility Always Description Counting down when engine is running. Service time alarm appears if reaches zero. By setting the value of 65535h the count down is disabled.
Page 173
BIN1 Delay Setpoint group Engine protect 2 Related FW 1.2.1 Range [units] 0 - 3600 [s] Default value Force value Step Comm object 10131 Related applications Config level Standard Setpoint visibility Always Description Five setpoints are dedicated for separately adjustment of the delay for each of binary inputs according to the Class B protection standard.
Page 174
BIN4 Delay Setpoint group Engine protect 2 Related FW 1.2.1 Range [units] 0 - 3600 [s] Default value Force value Step Comm object 14629 Related applications Config level Standard Setpoint visibility Always Description Five setpoints are dedicated for separately adjustment of the delay for each of binary inputs according to the Class B protection standard.
Page 175
StartOverspeed Setpoint group Engine protect 2 Related FW 1.2.1 Range [units] 50 - 150 [%] Default value 120 % Force value Step Comm object 13340 Related applications Config level Standard Setpoint visibility Always Description Limit for engine ShutDown overspeed protection. Protection is active during start process of the engine and Idle time.
Page 176
UnderspeedSd Setpoint group Engine protect 2 Related FW 1.2.1 Range [units] Default value ENABLED Force value Step Comm object 11415 Related applications Config level Standard InteliDrive Lite - 1.2.1 Global guide...
Page 177
Setpoint visibility Always Description DISABLED: Disables the Wrn Underspeed protection when engine RPM drops below Engine protect: Underspeed and SdUnderspeed protection in case the engine RPM drops below the Engine params: Starting RPM. ENABLED: Function as on the picture above. Default state. Tables below describe Underspeed protection behavior depends on Underspeed Sd setpoint setting and RPM value.
Page 178
6 back to List of setpoints InteliDrive Lite - 1.2.1 Global guide...
Page 179
GearBoxRatio Setpoint group Engine protect 2 Related FW 1.2.1 Range [units] 0 - 5 [RPM] Default value 0 RPM Force value Step 0.1 RPM Comm object 8708 Related applications Config level Standard Setpoint visibility Always Description There are two new protections related to RPM-BI3 where functions Engine protect: RPMdiff Sd, RPMdiff Wrn limits depends on setting of GearBoxRatio: Separate RPM-BI3 underspeed Wrn and Sd protection when Engine protect: GearBoxRatio = 0.0 Difference check between RPM and RPM3 with calculation of gear-box ratio, when Engine protect:...
Page 180
RPMdiff Sd Setpoint group Engine protect 2 Related FW 1.2.1 Range [units] 1-1000 [RPM] Default value 1000 RPM Force value Step 1 RPM Comm object 10143 Related applications Config level Standard Setpoint visibility Always Description RPM-BI3 Sd underspeed protection limit or Sd difference limit between RPM-BI3 and RPM transferred via GearBoxRatio.
DEF Level Min Setpoint group Engine protect 2 Related FW 1.2.1 Range [units] 0 - 150 [%] Default value 10 % Force value Step Comm object 13178 Related applications Config level Standard Setpoint visibility Always Description Diesel Exhaust Fluid level protection activates LBO DEF Tank Level when received level (J1939 - SCR - Selective Catalytic Reduction message) is below DEF Level Min for more than (fix) 3s delay.
Regen Inhibit Setpoint group ATT settings Related FW 1.2.1 Range [units] Default value Force value Step Comm object 14520 Related applications Config level Standard Setpoint visibility Always Description Sets ECU value Aftertreatment Regeneration Inhibit Switch (SPN 3695). OFF – automatic filter regeneration is enabled - SPN 3695 = 00b ON –...
Page 183
Time Setpoint group Date/Time Related FW 1.2.1 Range [units] Default value 0:00:00 Force value Step Comm object 24554 Related applications Config level Standard Setpoint visibility Always Description Actual time. 6 back to List of setpoints Date Setpoint group Date/Time Related FW 1.2.1 Range [units] Default value...
Page 184
Timer Inhib Del Setpoint group Date/Time Related FW 1.2.1 Range [units] 0 - 600 [s] Default value Force value Step Comm object 14650 Related applications Config level Standard Setpoint visibility Always Description The engine is stopped during running Timer 1/2 when LBI TimerInhibit is activated for time set in setpoint TimerInhibitDel (group: Date/Time).
Page 185
Timer1Function Setpoint group Date/Time Related FW 1.2.1 Range [units] Default value No Func Force value Step Comm object 11660 Related applications Config level Standard Setpoint visibility Always Description No Func: Operates just corresponding LBO Timer1 according the Timer1 setting, see Timer1 repeat, Time1 ON time, Timer1Duration.
Page 186
Timer1Repeat Setpoint group Date/Time Related FW 1.2.1 Range [units] Default value NONE Force value Step Comm object 10045 Related applications Config level Standard Setpoint visibility Always Description This setpoint defines Timer1 activation. Binary output Timer1 is internally linked with Rem Start/Stop binary input.
Page 187
Timer1Duration Setpoint group Date/Time Related FW 1.2.1 Range [units] 1 - 1440 [min] Default value 5 min Force value Step 1 min Comm object 10044 Related applications Config level Standard Setpoint visibility Always Description Adjusts duration of Timer 1 output. 6 back to List of setpoints DayTimerCycles Setpoint group...
Page 188
Timer1OnceDate Setpoint group Date/Time Related FW 1.2.1 Range [units] all dates Default value actual date Force value Step one day Comm object 10043 Related applications Config level Standard Setpoint visibility Always Description Setting of the date when is activated Timer 1 with set Timer1 repeat = ONCEATDATE. 6 back to List of setpoints Timer2Function Setpoint group...
Page 189
Timer2Repeat Setpoint group Date/Time Related FW 1.2.1 Range [units] Default value NONE Force value Step Comm object 10202 Related applications Config level Standard Setpoint visibility Always Description This setpoint defines Timer2 activation. Binary output Timer2 is internally linked with Rem Start/Stop binary input.
Timer2Duration Setpoint group Date/Time Related FW 1.2.1 Range [units] 1 - 1440 [min] Default value 5 min Force value Step 1 min Comm object 10201 Related applications Config level Standard Setpoint visibility Always Description Adjusts duration of Timer 2 output. 6 back to List of setpoints Timer2OnceDate Setpoint group...
Page 191
Calibr AI2 Setpoint group Sensor spec Related FW 1.2.1 Range [units] -1000 - +1000 [°C] Default value 0 °C Force value Step 1 °C Comm object 8407 Related applications Config level Standard Setpoint visibility Always Description Calibrate the constant to adjust the measured value of InteliDrive IPC analog inputs. Physical dimension of calibrating constant is corresponding to Analog input.
Page 192
Calibr AI5 Setpoint group Sensor spec Related FW 1.2.1 Range [units] -1000 - +1000 [U17] Default value 0 U17 Force value Step 1 U17 Comm object 11918 Related applications Config level Standard Setpoint visibility Always Description Calibrate the constant to adjust the measured value of InteliDrive IPC analog inputs. Physical dimension of calibrating constant is corresponding to Analog input.
Page 193
Calibr AIO2 Setpoint group Sensor spec Related FW 1.2.1 Range [units] -1000 - +1000 [U9] Default value 0 U9 Force value Step 1 U9 Comm object 11920 Related applications Config level Standard Setpoint visibility Always Description Calibration constants have to be adjusted when measured value is near the alarm level. 6 back to List of setpoints Calibr AIO3 Setpoint group...
Page 194
CounterConst 1 Setpoint group Sensor spec Related FW 1.2.1 Range [units] 0.01 - 655.34 [-] Default value Force value Step 0.01 Comm object 14281 Related applications Config level Standard InteliDrive Lite - 1.2.1 Global guide...
Page 195
Setpoint visibility Always Description Counter 1 (fix linked to Binary physical input 5) counts pulses (falling edges). The counters function depends on Counter mode 1 setting and does not depend on BIN5 input configuration. The maximal input frequency is limited op to 4Hz – i.e. the shortest input pulse is 125ms and gap 125ms (not shorter) to be each edge counted.
CounterMode 1 Setpoint group Sensor spec Related FW 1.2.1 Range [units] Default value Force value Step Comm object 14283 Related applications Config level Standard Setpoint visibility Always Description Setting of Counter 1 mode: Always: Corresponding counter counts pulses all time. Running: Corresponding counter counts pulses only when engine is running.
Page 197
AnlInAIO2 lev1 Setpoint group AIO module Related FW 1.2.1 Range [units] -100 - +10000 [U9] Default value 0 U9 Force value Step 1 U9 Comm object 13651 Related applications Config level Standard Setpoint visibility Always Description The level for IL-NT-AIO plug-in card Analog input 2 alarm detection. 6 back to List of setpoints AnlInAIO3 lev1 Setpoint group...
Page 198
AnlInAIO1 lev2 Setpoint group AIO module Related FW 1.2.1 Range [units] -100 - +10000 [U8] Default value 0 U8 Force value Step 1 U8 Comm object 13654 Related applications Config level Standard Setpoint visibility Always Description The level for IL-NT-AIO plug-in card Analog input 1 alarm detection. 6 back to List of setpoints AnlInAIO2 lev2 Setpoint group...
Page 199
AnlInAIO4 lev2 Setpoint group AIO module Related FW 1.2.1 Range [units] -100 - +10000 [U11] Default value 0 U11 Force value Step 1 U11 Comm object 13657 Related applications Config level Standard Setpoint visibility Always Description The level for IL-NT-AIO plug-in card Analog input 1, 2, 3, 4 alarm detection. 6 back to List of setpoints AnlInAIO1 del Setpoint group...
Page 200
AnlInAIO2 del Setpoint group AIO module Related FW 1.2.1 Range [units] 0 - 180 [s] Default value Force value Step Comm object 13659 Related applications Config level Standard Setpoint visibility Always Description Delay for IL-NT-AIO plug-in card Analog input 2 alarm. Note: Plug-in analog inputs protection alarms can be configured following way Configuration Protection...
AnlInAIO4 del Setpoint group AIO module Related FW 1.2.1 Range [units] 0 - 180 [s] Default value Force value Step Comm object 13661 Related applications Config level Standard Setpoint visibility Always Description Delay for IL-NT-AIO plug-in card Analog input 4 alarm. Note: Plug-in analog inputs protection alarms can be configured following way Configuration Protection...
Page 202
Yel Alarm Msg Setpoint group SMS/E-Mail Related FW 1.2.1 Range [units] Default value Force value Step Comm object 8482 Related applications Config level Standard Setpoint visibility Always Description Set this setpoint to YES if you want to get messages when a yellow (warning) alarm occurs. Note: The target address (cellular network phone number or e-mail address) must be set correctly to the setpoint(s) TelNo/Addr Ch1 resp.
Page 203
TellNo/Addr Ch1 Setpoint group SMS/E-Mail Related FW 1.2.1 Range [units] Default value Force value Step Comm object 9597 Related applications Config level Standard Setpoint visibility Always Description Enter either a valid cellular network phone number or e-mail address to this setpoint, where the alarm messages shall be sent.
10.2 Values Values are displayed on the controller screen or are accessible via icon in the LiteEdit PC tool. See the table with all visible values in LiteEdit. Note: Some engine values (*) are visible only if the ECU unit is configured. Groups Name Note...
Page 205
AIN4-AIN9 Binary states are displayed Binary I/O BOUT and is possible to use extract menu button for more details RemoteControl Time Date/Time Date Engine state Timer text Timer val SW version Application SW branch PasswordDecode ID info Running timer GSM SignalLvl GSM ErrorRate GSM DiagCode: AirGate Diag:...
11 Language support InteliDrive IPC controllers support different languages. In default setting of controller are accessible two languages English, which isn’t possible to remove and Chinese. It is possible to substitute Chinese language by next language via LiteEdit (see the table below). These languages can be modified via Translator tool in LiteEdit. Following language code pages are supported: Code page Language...
Need help?
Do you have a question about the ID-FLX-Lite-PC and is the answer not in the manual?
Questions and answers