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Sices REWIND User Manual

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Filename: EAAM047401EN.docx
Rev. 01 Date: 17/01/2018
ID Document: EAAM0474
Product: REWIND 2

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Summary of Contents for Sices REWIND

  • Page 1 Filename: EAAM047401EN.docx Rev. 01 Date: 17/01/2018 ID Document: EAAM0474 Product: REWIND 2...
  • Page 2 Pages Comment 01/10/2014 First version of the manual, released for the version 01.07 of the controller. 17/01/2018 Update for the version 01.17 of the controller. Update paragraph 1.1, 1.1.1, 3, 5.2.1, 9.1.1 Added paragraph 1.6, 1.7, 1.8 REWIND User’s Manual...
  • Page 3 Pushbuttons and DIPSWITCHES (ref. to fig. 1) ........... 22 Boot procedure ...................... 22 SIM Card ......................22 8.1.1 How to insert the SIM card in the Rewind ............ 24 8.1.2 How to extract the SIM card from the Rewind ..........24 Parameters configuration ..................25 REWIND Configuration modes ................
  • Page 4 Lithium Ion internal battery .................. 36 External tank management ................... 36 Energy saving ......................38 12.1 Power Save ....................38 12.2 Sleep Mode ....................38 Auxiliary data management .................. 39 SMS Commands ....................42 Troubleshooting ....................45 REWIND User’s Manual...
  • Page 5 Furthermore, using a PSTN or GSM modem and the program SICES SUPERVISOR installed on a PC, you can directly connect to REWIND and use it as a GSM modem. Simply install on REWIND a SIM card enabled with the GSM DATA number.
  • Page 6 BoardPrg3 can be used on all SICES devices; the connection to the PC can be direct through Serial RS232 and USB Ports, or remote by modem, Serial RS485 Port or Ethernet. Refer to the related manual. Refer to the related manual.
  • Page 7 Contact your local authority for information on where and how to deliver such products to the authorized site nearest you. Proper recycling and disposal helps conserve resources and prevents detrimental effects for health and the environment. REWIND User’s Manual...
  • Page 8 Front view: Upper view: Lower view: REWIND User’s Manual...
  • Page 9 12 or 24V or equal to the nominal supply voltage of the device Input for external backup lead supplied on the terminal J1-1. battery The battery is stopped automatically with 540mA as maximum current supplied. Resolution of the voltage measurement of 12 bit battery. REWIND User’s Manual...
  • Page 10 254g With internal battery Compliant EN 60950-1:2006+ A1:2009 + A11:2010 + A12:2011+ A2:2013 EN 62311:2008 EN 61326-1:2013 EN 301 489-1 V2.1.1 Draft EN 301 489-19 V2.1.0 Draft EN 301 489-52 V1.1.0 EN 301 511 V.12.5.1 EN 303 413 V.1.1.0 REWIND User’s Manual...
  • Page 11 1 x 2m serial RS232 f/f Crossover cable (on request). The device is designed to be mounted on a DIN 43880 guide in upright position. Proper operation requires adequate ventilation. Avoid mounting over and/or close to heat sources. REWIND User’s Manual...
  • Page 12 8. SIM Eject Button 9. GSM antenna SMA 10. On/Off Switch for internal battery 11. J1 Connector: Supply, Analogue Input, External backup battery 12. J3 Connector: Digital inputs: 13. J2 Connector: Digital Outputs, Serial RS485, Canbus* *optional REWIND User’s Manual...
  • Page 13 REWIND User’s Manual...
  • Page 14 INFORMATION! During the installation, connect the battery positive as last operation. Connect the external backup battery to the terminal 2 of J1 (positive input, +Vbatt) and of the terminal 4 of J1 (negative input). An internal circuit allows to keep the backup battery always protected. REWIND User’s Manual...
  • Page 15 6 of J1. The voltage to measure must be referred to the same potential of the supply negative J1-3, GND; it is better to supply the device or the transducer with the same source that supplies Rewind. WARNING! In compliance with the safety rules, you must guarantee a mains insulation not lower than a transformer one, in conformity with the rule IEC61558-2-6 or equal.
  • Page 16 Rewind supply negative (J1-3 GND) In the future FW revisions, this input will be available to be used to wake up Rewind from the Sleep Mode, with an external electrical signal that can be acknowledged even in case of no battery voltage.
  • Page 17 On this connector there are 8 opto-insulated digital inputs. The digital inputs common is available on terminal 9 of J3, and it is possible to connect both positive and negative of the REWIND main supply voltage and both positive and negative of an external DC second source.
  • Page 18 In order to connect directly a PC or another RS232 equipment to the devices, you need to use a crossover cable CANON 9 poles female on both terminals, as the following connection diagram: Alternatively, it is possible to use a Crossover cable available with the following SICES code E090000000048 CROSS OVER RS232 DB9P F/F MT2 AT CABLE.
  • Page 19 It is necessary to install the driver CDC_Sices_Win.inf supplied by SICES on the PC; for the driver installation, refer to document [5]. Once the driver is installed, the PC will acknowledge the REWIND device as a new serial port, which has to be used exactly as a RS232 serial port.
  • Page 20 GPRS connection Active (linked to APN), data successfully sent. “GPRS” LED2 2 rapid flashes repeated each 1 sec. SIM not inserted or not valid. Check if the  SIM is present and inserted correctly (see Paragraph 8.1). REWIND User’s Manual...
  • Page 21 “MODBUS” reacts to the Modbus requirements. LED1 MODBUS RTU serial communication in standby. The controller does not react to  the Rewind interrogations, or no controller has been configured. Ref. 5 POWER SAVE status. SLEEP MODE status. REWIND User’s Manual...
  • Page 22 Rewind necessarily requires a SIM to work. The SIM can be required to Sices together with the device (according to the agreements with the Sales department), or purchased autonomously. In this last case, we suggest to follow the specifications mentioned below:...
  • Page 23 10 MByte/month is suggested. Notes on the connection to the plant through supervision: For the direct connection from remote PC through SICES SUPERVISOR, there are 2 ways to connect: Traditional connection via modem (by phone number). In this case, a GSM connection is used.
  • Page 24 REWIND supports Mini-SIM cards (PLUG-IN SIM). In order to avoid damaging the SIM card or losing information, we recommend you not to touch the SIM card golden chip (where contacts are). Insert the SIM in the proper card holder as per the figure 3 and following the indications below: 1.
  • Page 25 SICES installed; for the driver installation, refer to document [5] EAAP0457XXXA (USB driver installation guide). Once the driver is installed, the PC will acknowledge the REWIND device as a new serial port, which has to be used exactly as a RS232 serial port.
  • Page 26 Enter “Communication” ▪ Select the address Set the REWIND address (by default is 1) Confirm with OK On the center and right lower side, you will see the settings configured before, that are COM3, (9600.8,N,1) and Serial Address 1: the closed message near the serial configuration indicates that the communication is not active yet.

  • Page 27: Gprs Connection

    REWIND2 device to dialog with the Software SI.MO.NE. Factory values of the supplied device refer to the use with services directly managed by S.I.C.E.S. Srl. Refer to documents EAAM0470xxXA [1] (REWIND parameter table) and EAAM00458xx [4] (BoardPrg 3.xx guide) for the parameters configuration.

  • Page 28: Serial Ports

    0 = Full  if REWIND is connected to a controller 1 = Simplified (not used) 2 = Base  if REWIND is NOT used with a controller, but using only the digital inputs of the device 3 = Extended (with tank)  if REWIND is used to obtain P.1040 Data package type...
  • Page 29 (Value in hexadecimal) 5 = Mains failure 6 = Mains back * Default Setting =0F Set how many rings the REWIND device has to wait P.1202 Number of rings before answering the call. By setting 0, the call is before answering ignored.
  • Page 30 * Default Setting =0 P.1301 P.1311 For each input, it is possible to set the polarity with or without Oil coverage. P.1321 P.1331 P.1341 P.1351 0 = Normal* P.1361 P.1371 REWIND User’s Manual...
  • Page 31 From P.1353 to P.1355 From P.1363 to P.1365 Default Setting =”blank” From P.1373 to P.1375 9) GPS It allows to enable or disable the REWIND internal GPS localization module. 0 = Disabled 1 = Enabled* P.1500 GPS module If there is no need of automatic localization or Tracking,...
  • Page 32 Note: Before this configuration, we suggest to add a unit (= genset, tower light, vehicle, etc) and to pair it to the proper device (REWIND) visiting SI.MO.NE (http://simone.sices.eu). In this way, you will be able to visualize data concerning your unit.

  • Page 33: Write Parameter

    SIMONE with just one SMS), or a series of SMS to the phone number of your SIM: Note: Note: for each command correctly sent to REWIND, you will receive a confirmation SMS back “COMMAND EXECUTED”.
  • Page 34 Now, you can set up the other parameters visiting the website SI.MO.NE (http://simone.sices.eu). Normally, these parameters are already set to share data with the server SI.MO.NE. On the contrary, please send the following SMS: SMS 5 WRITE PARAMETER 1020 Server name Server name = name or IP address of the server used.
  • Page 35 Software SI.MO.NE. Manage unit  Manage device Click on “Parameters” according to the REWIND device you would like to adjust. Consult the parameters table concerning your device. Warning: the parameters modification via web is not immediate. It is carried out when the device connects to the server to send a data (event, periodic data, keep alive).
  • Page 36 P.1121 RS485 Baud rate • P.1122 RS485 Settings With this configuration, REWIND is able to receive and reply to SMS, send SMS in case of event and accept GSM connections, useful to use the software SicesSupervisor with a modem connection.

  • Page 37: Fuel Level

    It sends the activation of Event REW_RW029 MINIMUM FUEL LEVEL (STOP) • It sends the STOP command via modbus to the controller connected (Sices, DSE, Comap, Elcos) if selected. P.1604 Minimum level for • engine stop It commands the possible digital output (P.1400=1 commands output1, P.1410=1 commands output 2).
  • Page 38 1-Engine operating is deactivated, that is the engine is stopped. The behaviour in the status of Power Save is the following: • If P.1670 = 1 (sending of events Power Save and Sleep Mode), Rewind sends the event “RW212 - POWER SAVE ACTIVATED”...

  • Page 39: Energy Saving

    Gyroscope for awaking * Default Setting = 2 There are some parameters (from P.1801 to P.1827) that allow to control any Modbus RTU device connected to the REWIND serial ports (RS232/RS485). It’s also possible to control other devices REWIND User’s Manual...
  • Page 40 In the following example, a Frer C70 counter has been set in order to read the quantity of imported and exported energy. The button “Extra” will be introduced on the unit data in the Software SI.MO.NE. Press “Extra” and “Set/Clear”. The enabled auxiliary data will appear on the right columns: REWIND User’s Manual...
  • Page 41 For the configuration of the auxiliary data, see parameters from 1801 to 1827 on the parameters table. REWIND User’s Manual...

  • Page 42: Read Status

    It forces the data transmission via GPRS to the server SIMONE. Rewind sends the SEND DATA event of “Data Required” RESET DEVICE It carries out the start of Rewind. Rewind resets and resends the event of first start READ GEN Reading data genset - analogue 1 READ ANALOG1...
  • Page 43 In order to disable the transmission to SIMONE, you will only need to write: SIM 0 If the SMS message is not acknowledged by Rewind, it is sent by modbus to the controller connected via serial port (this system does not worl only for Sices controllers) It is suggested to activate a SMS filter to avoid that Rewind answers to service messages of the phone providers (P.1205 Filter on SMS receipt = 1-Enabled)
  • Page 44 Remote stop command MODE MAN It changes the controller mode in MAN MODE AUTO It changes the controller mode in AUTO MODE TEST It changes the controller mode in TEST MODE SEMI It changes the controller mode in SEMI-AUTO REWIND User’s Manual...
  • Page 45 4. Has the SIM PIN been disabled? in order to use the SIM card in Rewind, the PIN code must be removed. It can be removed by inserting the SIM in the mobile phone and selecting the deactivation option of the PIN code or asking the operator.
  • Page 46 (P.1111 and P.1112) are equal to the ones of the device to interrogate? If the Led1 on Rewind is on, the communication with the controller connected via serial port is active but the data received are wrong. Check the following points: 1.
  • Page 47 SICES s.r.l. reserves the right to modify this document without prior notice. SICES has made any effort to ensure that the information herein provide are correct; in any case SICES does not assume any liability for the use these information.