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SMORACY BEAST 3680 Operating & Parts Manual

Recycler
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THE 3680 BEAST
THE 3680 BEAST
THE 3680 BEAST
THE 3680 BEAST
THE 3680 BEAST
"BUILT WITH QUALITY AND DESIGN FIRST"
ATTENTION:
Depending on what replacement parts you are
ordering, we will need the following information:
RECYCLER COMPONENTS
Serial Number
Model Number of Recycler
ENGINE COMPONENTS
Engine Size
Engine Serial Number
Engine Spec. Number
CLUTCH COMPONENTS
Name of Manufacturer
Serial Number
BOM# of Clutch
(see check sheet)
RECYCLER
MODEL 3680
OPERATING & PARTS MANUAL
3680
3680
3680
3680
3680
Model No: __________________
XXXX
Serial No:
Work Order No. XXXXX
Manual Date: XX/XX
Engine Make: _________________
Serial No: ________________
Clutch Make: _________________
Model: __________________
S/N: ___________________
MANUFACTURED BY
SMORACY, LLC
6750 Millbrook Road
REMUS, MICHIGAN, USA 49340
PHONE: (989) 561-2270 OR 561-2272
TOLL FREE IN USA 800/952-0178
FAX: (989) 561-2273 ~ SALES DEPT.
FAX: (989) 561-5343 ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
®

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Summary of Contents for SMORACY BEAST 3680

  • Page 1 CLUTCH COMPONENTS Name of Manufacturer Serial Number BOM# of Clutch MANUFACTURED BY (see check sheet) SMORACY, LLC 6750 Millbrook Road REMUS, MICHIGAN, USA 49340 PHONE: (989) 561-2270 OR 561-2272 TOLL FREE IN USA 800/952-0178 FAX: (989) 561-2273 ~ SALES DEPT.
  • Page 2 CALIFORNIA PROPOSITION 65 WARNING ADVERTENCIA Breathing diesel engine Respirar gases de escape de exhaust exposes you to motores diesel expone chemicals known to the quÍmicos conocidos por el estado State of California to cause de California como causales de cancer and birth defects or cáncer y defectos congénitos u other reproductive harm.
  • Page 3 Copyright 2-08 FORM #WV-118 IT IS VERY IMPORTANT THAT THIS FORM IS FILLED OUT COMPLETELY & ACCURATELY. IF WE CANNOT READ THE PURCHASER’S INFORMATION OR IT IS INCORRECT, OUR CUSTOMER LIST WILL NOT BE ACCURATE. IMPORTANT - THIS FORM MUST BE RETURNED TO THE Customer Data Department 6750 Millbrook Road CUSTOMER DATA DEPARTMENT WITHIN TEN (10)
  • Page 4 Copyright 9-02 FORM #Q-110 DATE PURCHASED: _________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ___________________________ Please return to: Customer Data Department SERIAL NUMBER: ___________________ 6750 Millbrook Road DEALER NAME: ____________________ Remus, MI 49340 ___________________________________ (800) 952-0178 in USA (989) 561-2270 FAX: (989) 561-2273 E-MAIL: www.banditchippers.com...

  • Page 5: Table Of Contents

    FRAME & ACCESSORY COMPONENTS..........142 AIR BRAKE COMPONENTS...............144 AXLE COMPONENTS................146 HUB GROUPS...................147 CONTROL BOX COMPONENTS............148 INDEX.....................150 NOTE- ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 6: Introduction & Warranty

    NOTE - The producer of the Beast Recycler reserves the right to make any modifications or revisions to the design or specifications of its machine without advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 8 1. Top of Tongue NOTE: The engine information is located on the engine block. The clutch information is 2. Inside the Control Cabinet located on the clutch plate. 3. Curb Side Bearing Pad Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 9: Safety Procedures

    ALWAYS keep several type A:B:C fire extinguishers operational and on the job at all times. SMORACY, LLC IS NOT RESPONSIBLE FOR FIRES CAUSED BY FIRE HAZARDS LEFT TO SMOLDER AND BURN, OR IMPROPER SHUTDOWN PROCEDURES.
  • Page 10 The You may obtain additional copies of this manual from machine should be checked for loose tools or foreign your Smoracy, LLC Dealer. objects, especially in the infeed conveyor area. All tools Before operating recycler, you must have all potential not in use should be secured in a tool box.
  • Page 11 “thrown object area”. All for torque and fit. machines in “thrown object area” must have overhead Most of the nuts used on the Smoracy, LLC protection. Machines used to load the recycler must Recycler are self locking. After a nut has been removed have an enclosed cab.
  • Page 12 Procedures “. Make no modifications to your equipment system to cool down to ambient temperature before unless specifically recommended or requested by opening any coolant or hydraulic oil system. Smoracy, LLC. DANGER WARNING Inspect raw materials pile for prohibited materials. The...
  • Page 13 Do not run or operate this machine with any door/ compartment open. Door enclosures are guards, you can be injured if open during operation. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 14 DANGER disconnected. Always keep several type A:B:C fire extinguishers on the job at all times. Smoracy, LLC is Before transporting the machine: 1) Clean out any not responsible for fires caused by fire hazards left to existing material on the machine by allowing the smolder and burn, or improper shutdown procedures.

  • Page 15: Safety Decals

    3) When the need arises to replace a machine component with a decal attached, be sure and replace the decal. 4) Replacement decals are available, and can be purchased from the manufacturer or your Smoracy, LLC Dealer. EXAMPLES: NOTICE DANGER...
  • Page 16 IF ANY DECALS BECOME DAMAGED, REPLACE IMMEDIATELY. 33 42 38,43 3 44 22 31 36 18 40 60,61 INSIDE CONTROL CABINETS DECALS 8,11,12,13,14,15,27,28,30,40, INLAID PLAQUES ON REAR BUMPER BATTERY BOX 25,32 1 22 33 42 44 3 60,61 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 17 Notice Maximum Towing Speed 55 MPH N-26 Notice Battery Disconnect Switch... N-27 Set Feed To Match Material N-28 In Line Fuel Filter N-30 Notice Must Wait 45 Seconds..*SOME DECALS ARE FOR OPTIONAL COMPONENTS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 18 IF ANY DECALS BECOME DAMAGED, REPLACE IMMEDIATELY. 33 42 38,43 3 44 22 31 36 18 40 60,61 INSIDE CONTROL CABINETS DECALS 8,11,12,13,14,15,27,28,30,40 INLAID PLAQUES ON REAR BUMPER BATTERY BOX 25,32 1 22 33 42 44 3 60,61 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 19 Inlaid Plaque - Yoke Lock INL-508 Inlaid Plaque - Screen INL-509 Inlaid Plaque - Auger OPEN Open Vinyl CLOSED Closed Vinyl Model 3680 Beast Vinyl *Optional Magnet Caution Strong Magnet *SOME DECALS ARE FOR OPTIONAL COMPONENTS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 20 MODEL 3680 SAFETY DECALS Examples of some previous (old style) decals on Smoracy, LLC equipment containing safety information. This information is also contained in the current (new style) decals, in the operating manual, and in the operations video. KEEP HANDS CLEAR...

  • Page 21: Autofeed Section

    Do not power wash the digital tach hour meters. Pressure causes unwarranted damage. Do not spray tach this will void warranty. AUTOFEED DIGITAL TACH HOUR METERS Digital E-290 “Autofeed Plus” (White Face) Part Number 900-2906-83 (24 volt) For Warranty/Service Call 1-866-644-8622 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 22 AUTO FEED OPTIONS ENGINE PANEL/RADIO CONTROL SYSTEM Autofeed Tach Diagnostic Gauge Switch Modules Transmitter See “Control Box Components” For Parts Reference Numbers (Picture shown is typical, your control box may have other options) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 23 To decrease the setting value press the button. To increase the setting value press the button. To save the setting press the button. The set button initiates the program mode, saves settings, and finalizes the program mode. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 24 The unit then alternates between displaying the RPM’s for 9 to 10 seconds and “OFF” for 1 second. To enable outputs, press either the or the buttons. NOTE: This feature only works when engine is running. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 25 COLOR FUNCTION ORANGE Positive output to solenoid coil (Output 2) GREEN Positive output to solenoid coil (Output 1) Positive Voltage from clean power source BLACK Ground WHITE Signal from alternator or magnetic pickup Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 26 RPM is at a low idle. If the above adjustments and voltage checks do not work, then replace the autofeed control. Call your dealer and they can send another control already programmed for the engine used on the recycler. Smoracy, LLC S/N XXXX WO#XXXXXX...
  • Page 27 2000 Cummins QSK-19 .5 Seconds 2100 1700 2000 John Deere 6125A .5 Seconds 2100 1700 2000 John Deere 6125H **With PT Tech Clutches 395 HP and above use a PPR value of 113 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 28 MODEL 3680 BASIC LOCATION OF TETHER REMOTE CONTROLS Engine Shut Down Switch Throttle Up & Down Switch Infeed Conveyor Forward & Reverse Switch Concave Door Open & Close Switch Feedwheel Yoke Up Switch Feedwheel Forward & Reverse Switch Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 29 To decrease engine speed, push the switch to the left. This remote switch can only speed up the engine to the RPM level set with the manual switch in the control cabinet at the Recycler. Smoracy, LLC S/N XXXX...
  • Page 30 Feedwheel Forward & Reverse Switch Yoke Up & Feed Reverse Switch Concave Door Open & Close Switch Throttle Up & Down Switch Infeed Conveyor Forward & Reverse Switch Engine Stop & Reset Switch Monitor Light Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 31 The Monitor Light (8) The light will be green when the remote control is turned on. The light will not be lit when the remote is turned off. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 32 Picture shown is typical, your machine may have other options MAGNETIC HEAD DEBRIS PULLEY BATTERY SCREEN INFEED CONVEYOR HYDRAULIC YOKE CYLINDER SHUTDOWN SWITCH YOKE INFEED CONVEYOR TAKE-UP BEARING COMPRESSOR MAIN HYDRAULIC SHUTDOWN BEARING STABILIZER SWITCH MAINTENANCE STORAGE DOOR Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 33 HYDRAULIC MOTOR HYDRAULIC HYDRAULIC SHUTDOWN SWITCH SHUTDOWN SWITCH FUEL TANK BELTSHIELD FILLER CAP 3” PINTLE RING MAIN DRIVE CONTROLS STABILIZER (CONTAINS ALL MANUAL & AUGER DRIVE ELECTRICAL CONTROLS FOR HYDRAULIC MOTOR OPERATING THE MACHINE) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 34: Equipment Specifications

    EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS The Smoracy, LLC Recycler machine is designed to reduce wood and all organic products into mulch. The unit is powered by one of several optional engines. Power is transmitted through a V-Belt system to the cutter head. Applicable service manuals should be consulted concerning power units and clutches for proper maintenance.
  • Page 35 CUTTER MILL 30” (762 mm) high x 60” (1524 mm) wide OPENING: GUARDS: All rotating parts covered by heavy-duty guards. OVERALL Approximately 36’ (11.0 m) long x 8’6” (2.6 m) wide x 13’3” (4.0 m) high. DIMENSIONS: Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 36 Clutch/PTO Manufacturer’s Manual. to engage the clutch, IT ISN’T ADJUSTED PROPERLY. Different brands and models require different service and operation procedures. New Clutch/PTO’s require more SMORACY, LLC DOES NOT warranty clutch frequent adjustment. failures. Warranty must be handled through the GOOD OPERATORS respective manufacturers.
  • Page 37 APPROX. VOLUME OF PILE = DIA. (FEET) x DIA. (FEET) x HEIGHT (FEET) IN CUBIC YARDS APPROX. VOLUME OF PILE = DIA. (METER) x DIA. (METER) x HEIGHT (METER) x .26 IN CUBIC METERS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 38 In this case, depress the pressure override button and turn the ignition switch all the way to the right, now hold both until the engine starts. Once their is oil pressure the override button may be released. Engine Start Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 39 The engine shut down system is also through this gauge. If the coolant temperature gets too high, the engine will shut down and all moving components will coast to a stop. Smoracy, LLC S/N XXXX WO#XXXXXX...

  • Page 40: Controls/Start-Up Procedures

    Radio/Tether or Manual Control Switch 7. Discharge Belt Conveyor Fold Control Valve Radio or Tether Switch 8. Discharge Belt Conveyor Fold Control Valve Throttle Control (Increase/Decrease) 9. Stabilizer Control Valve Throttle Control (Idle/Run) 3. 4. 16. 17. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 41 To stop the Infeed Conveyor place the control handle in the middle or off position. To reverse the Infeed Conveyor pull the control handle toward you. Continued on next page Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 42 Be aware that the engine and Cutterhead will continue to run; these switches only stop the hydraulic systems. All switches must be pulled back out for the hydraulic systems to work again. Smoracy, LLC S/N XXXX WO#XXXXXX...
  • Page 43 3. Repeat these steps for second control valve. 4. Now you may proceed to raise or lower conveyor. DO operate the Conveyor folding actions with engine at an idle. DO fold Conveyor upper section first, then mid section. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 44 (see figure 5). Connecting Cable FIGURE 4 FIGURE 1 Wires Loop Inside Plug Connector Recycler Maintenance Door Engine 2 Wires To Disable Electric Socket Plug Maintenance Door FIGURE 5 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 45 Do not let anyone operate or maintain this machine until they have thoroughly read this manual, viewed the decals and video tape, and follow all instructions. You can purchase additional Smoracy, LLC manuals & video tapes for a nominal fee.
  • Page 46 15) Check all engine air intake and exhaust compo 33) Remember to check EVERYTHING on the nents: Including pre-cleaner, air cleaner, turbo checklist. clamps, muffler clamps etc. for missing or loose nuts and bolts. Tighten or replace as necessary. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 47: Transportation Procedures

    12) Restart engine and fold the Discharge Belt Conveyor transporting a machine of this size. to transport position. Make sure to follow the proper folding procedures. 13) Make sure all manual hydraulic control valve are in the off or middle positions. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 48 For added safety it is a good practice to use an additional log chain to help support the Feedwheel Yoke to the conveyor rest. When all safety devices are in place you may start maintenance to the machine. Smoracy, LLC S/N XXXX...
  • Page 49 MONTHLY Check hydraulic pressures. Replace hydraulic oil filters. Check towing hitch for wear, keep pintle ring greased. Check and retighten all bearing lock collars. Grease cutterhead bearings with 16 pumps of synthetic grease. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 50: Maintenance

    See”Belt/Chain Section” for the correct specfied amount of deflection and load per belt. WORN SHEAVE GOOD BELT WORN BELT BELT BELT BELT SPACE RECYCLER BELTS SHEAVE SHEAVE SHEAVE Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 51 3) Check towing hitch: Grease, Mobil SHC 220 Synthetic Grease, Mobil AW2 Check for excessive damage or wear. Replace if needed. Synthetic Grease, or Amsoil Multi-Purpose Grease Keep pintle ring greased to reduce wear. NLGI#2. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 52: Cutterhead Section

    Replace holder arms if the mounting holes measure Due To Loose Bolts. more than 1.042” (26.5 mm). (See Figure 2) ALWAYS use Smoracy, LLC replacement parts. Using Figure 2 parts not made for the machine could cause premature Check For damage to the machine.
  • Page 53 Cutterhead housing until small enough to exit developed that is made special for Smoracy, LLC just through the screen. This robs horsepower that could for this application. The tolerances and the length of be used at the Cuttertooth.
  • Page 54 4. Clean both holder arms to make sure Cutterbody clamps flat. 5. Insert new Cutterbody into the arms. Use only 1” bolts supplied by Smoracy, LLC to put back together. Failure to do so, may cause premature failure to the Cutterbodies and will cause damage to your machine.

  • Page 55: Cutterteeth Section

    It is highly recommended to use at least 1 spiral of a fan combination tooth. The fan combination tooth is designed to help get the ground material through the screen. Tests show that the fan combination teeth have increased production and tooth life. Smoracy, LLC S/N XXXX WO#XXXXXX...
  • Page 56 The G-55 impregnated carbide teeth will work for most all of the above applications and is recommended if the material contains contaminates. Smoracy, LLC recommends replacing the 6 worst worn teeth per day. DO NOT discard any teeth still capable of grinding. They can be used to replace broken teeth or can be used in demolition.
  • Page 57 • Good aggressive “IN” • Good aggressive “OUT” • Ideal for demolition. • Will tolerate some ungrindable material: nails, small stones. Not for solid steel or large rock. • End product is more shredded. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 58 • Will tolerate light metal and stone. • Is being used in nearly all applications including demolition, so long as the larger contaminates have been removed. • Trimay fan block increases production of tooth by pushing material through screen. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 59 • Stumps • Can be used in the same application as splitter teeth • Works well at breaking down similar material as splitters’ and Helmut Heads • Holds up well in dirty material Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 60 Reinstall the indicators on each side of machine. Close the maintenance door and insert safety plug. Start engine and operate manual valve to open and close the Concave Door checking for proper operation. Smoracy, LLC S/N XXXX WO#XXXXXX...

  • Page 61: Auger Section

    Timing of the augers refers to each auger and the one next to it should never have flights next to each other. The flighting of the augers should stagger the auger next to it. See below. See the following pages for removal instructions and timing of augers Smoracy, LLC S/N XXXX WO#XXXXXX...
  • Page 62 Drive Sprocket. If Bearing will not move, remove Bearing bolts from the top and bottom Bearings. Tip Auger and Auger Shaft up to gain clear- ance to slide Auger from Auger Shaft. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 63 5. Remove tools and equipment from the Auger area and verify that all persons are clear of the machine. 6. Start engine and operate Augers to verify timing, sprocket alignment, and chain rotation. 7. Check chain tension after several hours of operation and adjust as necessary. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 64: Infeed Section

    6. Be sure that both sides are at the same clearance and that the chain is running straight. 3/4” 7. When adjustment is finished be sure to tighten the bearing bolts. 19.1 mm Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 65: Belt/Chain Section

    Chains should be installed fairly tight with only a small amount of slack. New chains will loosen up slightly as the joints seat themselves. After the first several weeks of operation, adjust the centers to give a small amount of slack. With adequate lubrication the chains should not need any further adjustment. Smoracy, LLC S/N XXXX WO#XXXXXX...

  • Page 66: Tire Wear Section

    DIAMETRAL CLEARANCE TYPE CLICKS TO BACK OFF AXLE SIZE 12 1/4” X 5” .010” (.25 mm) 25000 LBS. Air Brake Manual Slack Adjusting For additional brake adjustment procedures consult the axle manufacturer manual. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 67: Axle Lubrication

    5. Install tan washer and outer lock nut. Bend two tongs over inner lock nut. Torque outer lock nut to 100-150 ft.-lbs. (136-203 Nm), insuring that the inner lock nut does not turn. Bend 2 tongs over flats on outer lock nut to secure. Smoracy, LLC S/N XXXX WO#XXXXXX...

  • Page 68: Paint And Appearance

    8. If engagement torque is not within the limits, re-adjust starting at step one. PAINT AND APPEARANCE To help keep up the appearance of your Smoracy Equipment and reduce the possibility of surface rust follow these steps: 1) The machine should be washed on a regular basis with a non-abrasive mild detergent and then rinsed thoroughly.

  • Page 69: Dust Suppression System

    MODEL 3680 DUST SUPPRESSION SYSTEM DUST SUPPRESSION SYSTEM Location of Dust Suppression Components Road Side Sprayer Discharge Front Sprayer Sprayers Curb Side Water Sprayer Inlet Dust Suppression Water Schematic Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 70: Trouble Shooting

    Keep oil level at 7/8 full. Pump belts missing if so equipped. Replace pump belts. Broken pump shaft. Repair or replace pump. Oil strainer in Hydraulic Oil Tank is plugged. Remove and clean or replace strainer. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 71 If the problem moves to the circuit you swapped with then the solenoid is at fault. If the problem stays with the circuit you are working on then the pump is your problem. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 72 A very low pressure reading would indicate a hydraulic problem with the pressure relief valve or the hydraulic pump. See “ Procedure for checking hydraulic pump and relief valve setting” in the Hydraulic Section. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 73 Cutterhead to come to a complete stop, turning Battery Disconnect Switch off, and you must have the ignition key in YOUR possession, then check around Feedwheel Yoke to determine what might be restricting it. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 74 YOUR possession. Raise Feedwheel Yoke and install all safety devices, then check around Feedwheel Yoke to determine what might be restricting it from coming down. Bent lift cylinder rod. Repair or replace lift cylinder. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 75 Check motor shaft for damage and replace key. hydraulic motor shaft has sheared. Bad bearing or chain sprocket. Move the Infeed Conveyor forward and remove the access cover. Inspect all bearings and chain sprockets. Repair or replace as necessary. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 76 Discharge Belt Conveyor bound up. Discharge Belt Conveyor running off track. Make adjustments to conveyor so that belt is running centered. Discharge Belt Conveyor drive roller Check Discharge Belt Conveyor for proper tension. spinning inside of belt. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 77 With machine shut down, remove any debris trapped drum causing a high spot. in the idler drum roll. Bent shaft on drive or idler drum rollers. Check both drum rollers and replace if damaged. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 78 If the problem moves to the circuit you swapped with then the solenoid is at fault. If the problem stays with the circuit you are working on then the pump is your problem. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 79 Yoke up and down. If there is no pressure in that system than there is not any pilot pressure to shift any of the electric valves. Refer to the Feedwheel Yoke will not raise using the manual control. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 80 Yoke up and down. If there is not pressure in that system than there is not any pilot pressure to shift any of the electric valves. Refer to the Feedwheel Yoke will not raise using the manual control. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 81: Hydraulic Section

    DO NOT UNDER ANY CIRCUMSTANCES OVER-SET THESE PRESSURES, BECAUSE IT WILL CAUSE DAMAGE TO COMPONENT PARTS AS WELL AS HYDRAULIC PARTS. APPROXIMATE PUMP FLOW INFORMATION FOR REFERENCE ONLY (Will vary depending on engine options and pump efficiency) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 82 The Feedwheel must be down before testing hydraulic system pressure. Also make sure the flow controls for the Infeed Conveyor and the Feedwheel systems are closed so no oil is being drained back to tank. Continued on Next Page Smoracy, LLC S/N XXXX WO#XXXXXX...
  • Page 83 Follow this procedure to check the other circuits of the hydraulic system. Reconnect the hydraulic hoses to the drive motors when you have completed all testing. Check the fluid level in the hydraulic tank to make sure that it is still 7/8 full. Smoracy, LLC S/N XXXX WO#XXXXXX...
  • Page 84 Especially important is proper lubrication when the recycler is stored. The bearings must be fully purged when shut down. Then the bearings must be again fully purged each thirty (30) days and the machine allowed to run for approximately 10 minutes. Continued on the next page Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 85 AFTER 20-25 MILES (32-40 km) AND REGULARLY CHECK AT LEAST WEEKLY. 10 Lug Hubs (3/4” - 16 Studs) ............ 450 - 500 ft.-lb. Torque (610 - 678 Nm) (Torques per axle manufacturer specifications) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 86: Electrical Section

    Electrical Junction Box 900-3921-77 24 Volt Coil 900-3918-63 Wiring Harness for 24 Volt Coil 900-3910-31 Dump Valve Block (1 Speed) 900-3921-72 Dump Valve Block (3 Port, optional) 900-3920-39 Dump Valve Block (4 Port, optional) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 87: Replacement Parts Section

    Some of the components shown in this section are for optional equipment and may not apply to every machine. Smoracy, LLC reserves the right to make changes in models, size, design, installations and applications on any part without notification. Smoracy, LLC...
  • Page 88 MODEL 3680 INFEED CONVEYOR COMPONENTS ref:977-100060 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 89: Infeed Conveyor Components

    Infeed Head Shaft Bearing Pad 977-100035 Infeed Head Shaft Weldment 17 a. 977-301013 Wing, Roadside 977-301014 Wing, Curbside Gear Box 977-000224 Infeed Tail Shaft Guard 900-4908-55 Hydraulic Motor Adjuster Eyebolt 977-100308 Copmplete Infeed Assembly Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 90 MODEL 3680 BASE COMPONENTS ref: 977-100067 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 91: Base Components

    Base Side Cover Plate 977-301887 Rubber Flap 977-300469 Rubber Flap Bolt Plate 977-301605 Yoke Lock Cover 900-3927-27 Yoke Lift Cylinder 977-200200 Yoke Lock Pin Assembly 977-200199 Yoke Lock Base Assembly 900-3927-26 Yoke Lock Cylinder Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 92: Hydraulic Tank Components

    MODEL 3680 HYDRAULIC TANK COMPONENTS HYDRAULIC TANK COMPONENTS ref:977-100009 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 93 Connector Cable ( 1 meter) 900-3921-77 Solenoid 977-300073 Valve Block Mount 900-3903-39 Suction Strainer 900-3920-13 1 1/4 “ Gate Valve 900-3920-12 1” Gate Valve 900-3928-14 Constant Speed Electric Valve 900-3923-13 Speed Control Manifold Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 94: Feedwheel Components

    MODEL 3680 FEEDWHEEL COMPONENTS FEEDWHEEL COMPONENTS ref: 977-100030 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 95 Feedwheel Guide Washer 983-300476 Feedwheel Guide Mount 983-300477 Feedwheel Guide Roller 977-200150 Feedwheel Gearbox Mount Weldment Hydraulic Motor Gearbox 977-200186 Feedwheel Assembly 900-1900-15 Idler Bearing 977-200158 Feedwheel Idler Shaft Weldment 977-300720 Rear Roll Plate Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 96 MODEL 3680 DUST SUPPRESSION DUST SUPPRESSION SYSTEM Discharge Sprayer Center Yoke Sprayer Discharge Sprayer Curb Side and Road Side Sprayer Filter and Shut Off Assembly Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 97: Dust Suppression Components

    Nipple 900-9902-51 Plastic “T” 900-9902-49 Plastic 90 Elbow 900-9902-54 Filter 900-3913-00 Hose Connector 900-9902-78 Clear Hose (priced per foot) Not Shown Dust Suppression Water Schematic Discharge Side Curb Side Road Side Center Yoke Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 98 MODEL 3680 TEETH COMPONENTS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 99 Replaceable Raker Square Cut (option) 977-200122 Replaceable Raker Square Cut with four welds (option) 900-4902-78 Replaceable Raker Bolt 900-4901-66 7/8” Grade 8 Nut See Cutterteeth Section for descriptions See Cutterteeth Section for description Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 100 900-4904-92 Cutter Body Nut Torque Cutter Tooth Nut to 500 ft.-lbs. (678 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) ** See Cutter Tooth Options Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 3/15 INSERT...
  • Page 101 Hex Head Bolt Torque Cutter Tooth Nut to 500 ft.-lbs. (678 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) Torque Raker Bolt to 376 ft.-lbs. (510 Nm) ** See Cutter Tooth & Raker Options Smoracy, LLC Copyright 3/15 INSERT...
  • Page 102 Cutter Body Nut 900-4918-01 Stud 900-4914-20 Hex Flange Nut Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) Torque Cutter Knife Nut to 420 ft.-lbs (569 Nm) Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 3/15 INSERT...
  • Page 103 Cutter Body Support Arm Torque Cutter Tooth Nut to 500 ft.-lbs (678 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) ** See Cutter Tooth Options NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 3/15 INSERT...
  • Page 104 Torque Cutter Tooth Nut to 500 ft.-lbs (678 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) Torque Raker Bolt to 376 ft.-lbs (510 Nm) ** See Cutter Tooth & Raker Options NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 3/15 INSERT...
  • Page 105 Stud 900-4914-20 Hex Flange Nut 977-301087 Cutter Body Support Torque Chipper Knife Nut to 500 ft.-lbs (678 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 3/15 INSERT...
  • Page 106 1” Cutter Body Support Arm Torque Cutter Tooth Nut to 500 ft.-lbs (678 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) ** See Cutter Tooth Options NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 3/15 INSERT...
  • Page 107 Torque Cutter Tooth Nut to 500 ft.-lbs (678 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) Torque Raker Bolt to 376 ft.-lbs (510 Nm) ** See Cutter Tooth & Raker Options NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 3/15 INSERT...
  • Page 108 Stud 900-4914-20 Hex Flange Nut 977-301087 Cutter Body Support Torque Chipper Knife Nut to 500 ft.-lbs (678 Nm) Torque Cutter Body Nuts to 700 ft.-lbs. (949 Nm) Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 3/15 INSERT...
  • Page 109 Part Number: 900-9911-60 1” 55-G SPRINKLE 1” DOUBLE SIDED 55-G 1” CARBIDE CUTTER FAN TOOTH CARBIDE TOOTH SPRINKLE CARBIDE TOOTH Part Number: 900-9911-62 Part Number: 976-000660 Part Number: 977-100229 Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 4/13 INSERT...
  • Page 110 2” DOUBLE SPLITTER 2” DOUBLE BLUNT NOSE 2” DOUBLE HELMET HEAD FAN TOOTH SPLITTER FAN TOOTH FAN TOOTH Part Number: 901-200002 Part Number: 901-200009 Part Number: 901-200006 Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 4/13 INSERT...
  • Page 111 COUNTER KNIFE (TRASH TOOTH) Part Number: 977-303080 Part Number: 901-200000 WIPER INSERT (SCRAPER) WITH HARD FACING WIPER INSERT (SCRAPER) WITH TUNGSTEN WELD Part Number: 900-100000 Part Number: 900-100009 Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 4/13 INSERT...
  • Page 112 MODEL 3680 SCREEN COMPONENTS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 113: Screen Components

    2” Square 977-200017 3” Square 977-200018 4” Square 977-200019 5” Square 977-200020 6” Square **These are all stock screens, all others are special order and will take a minimum of two weeks to produce. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 114: Screen Hoist Components

    MODEL 3680 SCREEN HOIST COMPONENTS SCREEN HOIST COMPONENTS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 115 14 a. 900-9905-85 Electric Pump With Controller & Reservoir (Not Shown) 900-2915-56 Electric Motor Only (Not Shown) 900-2915-57 Controller Only (Not Shown) 900-2915-58 Controller Cord Only (Not Shown) 977-100158 Screen Hoist Assembly (Includes 1-14a) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 116 MODEL 3680 ANVIL & CONCAVE GATE COMPONENTS ref:977-200240 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 117: Anvil & Concave Gate Components

    Curb Side Hinge Pin 977-200144 Road Side Hinge Pin 977-300413 Top Half Chip Slide Plate 977-301768 Chip Slide Plate Bottom 977-301844 Anvil Rubber Skirt 977-300782 Anvil Flat Mounting Strip 977-200241 Gate Cylinder Lug Assembly Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 118 DISCHARGE COMPONENTS MODEL 3680 LOWER & MID DISCHARGE CONVEYOR ref:977-100015 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 119 977-301173 Bottom Idler Wheel Bearing Adjusting Rail 977-301175 Bottom Idler Wheel Bearing Adjusting Clamp Plate 977-300430 Bottom Idler Wheel Bearing Adjusting Block Lower Section Assembly 977-301157 Replaceable Belt Conveyor Plastic Slides (not shown) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 120 MODEL 3680 DISCHARGE COMPONENTS UPPER DISCHARGE CONVEYOR Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 121 Drive Side Magnetic Roller Head Mount 900-3923-14 Crossover Relief Manifold 900-1910-17 Side Guide Roller 977-301152 Steel Discharge Chute 977-100016 5” Shaker Roll Assembly 900-1908-79 Shaker Roll Bearing Upper Section Assembly Discharge Belt (Not Shown) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 122 DISCHARGE CONVEYOR COMPONENTS MODEL 2680 18’ DISCHARGE CONVEYOR Smoracy, LLC S/N XXXX WO#XXXXX Copyright xx/xx...

  • Page 123: Discharge Conveyor Components

    Lee-Tight Coupler 977-301153 Steel Chute 900-1910-53 Conveyor Belt (18’) Not Shown 977-301157 Replaceable Belt Conveyor Plastic Slides (not shown) NOTE: Nuts, bolts, washers, and all other components can be ordered by physical description. Smoracy, LLC S/N XXXX WO#XXXXX Copyright xx/xx...
  • Page 124 MODELS 2680 / 3680 THROWER COMPONENTS NOTICE Parts may not be exactly as shown. SMORACY Copyright 6/13 Insert...
  • Page 125 967-200023 Thrower Hopper Assembly 900-3926-64 Thrower Rotate Cylinder 900-3920-77 Thrower Lid Cylinder 967-300182 Thrower Hopper Mount Clamp 900-3920-77 Thrower Tilt Cylinder 967-200024 Thrower Lid Assembly 967-200005 Thrower Support Arm Pivot Pin 967-200000 Thrower Support Arm Assembly SMORACY Copyright 6/13 Insert...
  • Page 126 MODEL 3680 AUGER COMPONENTS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 127: Auger Components

    Idler Sprocket With Bearing 15 a. 901-100006 Auger Chain Kit - 15’ (Not Shown) 900-1908-29 Roller Chain Half Link (Not Shown) 900-1908-28 Roller Chain Master Link (Not Shown) 901-100030 Auger Motor Chain (Not Shown) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 128 MODEL 3680 HYDRAULIC COMPONENTS QUAD PUMP P/N 900-3916-88 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 129: Hydraulic Components

    Driven Gear 27750050 Driven Gear 36596900 Screw 37583700 Washer 39656100 Seal 39656115 Seal 39666200 Seal 39701000 Shaft Seal 40665100 Ring 41387100 Backup Ring 41387115 Anti-extrusion 43388056 Flange 44297900 Splined Connecting Shaft 49270000 Dowel Pin Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 130 MODEL 3680 HYDRAULIC COMPONENTS Constant Speed Pressure Compensated Pump P/N 900-3923-11 (Controls) LOCATION PART NUMBER DESCRIPTION 4510358 Control Kit (SB-2001-004) 1700216 Spool 1700190 Spring, Outer 1700217 Spool Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 131 P/N 900-3923-11 (Housing, Shaft Seal, and Displacement Limiter) LOCATION PART NUMBER DESCRIPTION 016014 Retaining Ring 5000555 Lip Seal 1700164 Housing 315325 Plug 001149 O-Ring 315325 Plug 001149 O-Ring 4510352 Servo Piston Kit .45CC, Small Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 132 MODEL 3680 HYDRAULIC COMPONENTS Constant Speed Pressure Compensated Pump P/N 900-3923-11 (Shaft, Auxiliary Flange, and End Cap) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 133 5000438 Plug, KRR 8 a. 085043 O-Ring, KRR 5000463 O-Ring, KRR 688622 4570210 Adapter Flange, SAE B 5000099 O-Ring 545434 O-ring 294611 Screw 689091 Cover Plate 680892 O-Ring 647248 Screw 1700181 Coupling, 13-Tooth Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 134 MODEL 3680 HYDRAULIC COMPONENTS Constant Speed Pressure Compensated Pump P/N 900-3923-11 (Housing, Shaft Seal, and Displacement Limiter) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 135 1700259 Cylinder Block Kit, 41/45cc 1700551 Cylinder Block 3104095 Washer 3103486 Spring 3103485 Spring Retainer 019026 Retaining Ring 4700091 Slipper Hold Down Pin 3103487 Slipper Retainer Guide 3103488 Slipper Retainer 3104068 Piston Assembly Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 136 MODEL 3680 HYDRAULIC COMPONENTS AUGER MOTOR P/N 900-3924-31 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 137 Steel Ball 500016001 End Cover ---- 500445045 Bolt Set Long 1 1/4” Shaft 500449102 500449301 Bolt 500449302 Washer 500449201 Wire Ring 500444001 Seal Kit NOTE: Items 1-12 are included in the seal kits. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 138 MODEL 3680 HYDRAULIC COMPONENTS INFEED CONVEYOR MOTOR THREE SPEED P/N 900-3913-70 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 139 Balance Plate (3 Balls Included) 500018048 Steel Ball 500016001 End Cover ---- 500445018 Bolt Set 500011200 Shaft 500449102 500449301 Bolt 500449302 Washer 500449201 Wire Ring 500444003 Seal Kit NOTE: Items 1-12 are included in the seal kits. Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 140 MODEL 3680 HYDRAULIC COMPONENTS CONSTANT SPEED DISCHARGE MOTOR P/N 900-3923-12 16 13 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 141 Gearwheel Set (OMH 200) 151H0311 End Cover 684X2152 Washer (10 x 15 x 1mm) 681X1501 Screw M10 X 1.5 (OMH 200) 151A0411 Name Plate, Aluminum 684X2120 Washer (13.5 x 1mm) 151-5439 Drain Plug Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 142 MODEL 3680 HYDRAULIC COMPONENTS INFEED CONVEYOR GEAR BOX P/N 900-3901-54 16 17 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 143 Internal Gear 15102 O-ring Motor Adapter 15129 Pipe Plug Sun Gear Kit 15110 Bolt 15129 Pipe Plug 15112 Thrust Washer 15115 Planet Bearing 15006 Planet Gear 15008 Planet Pin 15107 Retaining Ring 15102 O-Ring Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 144 MODEL 3680 HYDRAULIC COMPONENTS FOUR FUNCTION VALVE BANK (INFEED, FEEDWHEEL,YOKE, SCREEN) Complete Valve Assembly (24 Volt) 900-3916-72 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 145 Power Beyond (O-Ring) 0-1910001 Power Beyond (O-Ring) 5. a. K-6077 Solenoid Cartridge O-Ring Seal Kit 900-3915-71 Solenoid Valve Cartridge Replacement Assembly (24 Volt) 1K-28078 PRV Seal Kit 2K-6005 RC Relief Kit 3K-19005 RP51A KIT Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 146 MODEL 3680 HYDRAULIC COMPONENTS P/N 900-3925-67 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 147 Power Beyond Kit (O-Ring) 1-1910001 Power Beyond Kit (O-Ring) 5. a. K-6077 Solenoid Cartridge O-Ring Seal Kit 900-3915-71 Solenoid Valve Cartridge Replacement Assembly (24 Volt) 1K-28078 PRV Seal Kit 2K-6005 RC Relief Kit 3K-19005 RP51A KIT Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 148 MODEL 3680 HYDRAULIC COMPONENTS PILOT CONTROL TORQUE TO 15-20 FT.-LBS. RETURN LINE LOCATION PRESSURE LINE LOCATION Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 149 Seal, O-Ring 7700-001 Seal, O-Ring 0563-001 Washer, Lock 3731-111 Screw, Socket Head Cap, 1/4-20 x 3.50 7856-001 Piston 7855-001 Ring, Retaining 7857-001 Rod, Piston 3637-001 Plug, SAE 6 (With O-Ring) 7904-001 Plate, Bearing Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 150 Discharge Conveyor Feed Wheel Motor In−Feed Conveyor POWER Motor BEYOND 180 PSI 1200 psi 600 psi Feed Wheel In−Feed Conveyors Yoke Gate Yoke 5 Bank Infeed Conveyor Infeed Conveyor Feed Wheel Feed Wheel Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 151 PRESSURE REDUCING VALVE CARTRIDGE LOCATION PART NUMBER DESCRIPTION 12956001 Pressure Reducing Valve Cartridge 02707001 O-Ring Seal 03092001 Backup Ring 07829001 O-Ring Seal 00682001 Backup Ring 01091001 O-Ring Seal 08569001 Cartridge Seal Kit (contains 1-5) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 152 MODEL 3680 HYDRAULIC COMPONENTS FOUR FUNCTION DIRECTIONAL CONTROL VALVE 6,7,8,9,10,11 17,18,19,20,21 12,13,14,15,16 22,23,24,25 30,31 26,27,28,29 33,34,35,36 37,38,39,40 26,27,28,29 44,45 47,48,49 41,42 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 153 Valve Section, 4 way, 3 position 8072- Valve Section, 3 way, 3 position 6825-007 Mid-Inlet Section, Split Flow, Top Inlet SAE 12 Handle Assembly, Vertical Bracket, Standard Handle K-6033-B Retainer, Seal, Standard K-6056-B Boot Assembly, Spool Protective Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 154 Plug, Check (Load Check and Spring are not used) K-6033-B Retainer Assembly 6752-001 Retainer, Plate Washer 3265-001 Washer, Back up 7700-001 Seal, O-ring 8072- Housing 8083-001 Spool, 3 way 6754-001 Plug, 3 way Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 155 LOCATION PART NUMBER DESCRIPTION K-6125-B Positioner, Spool, Standard K-6030-C Check, Load K-6033-B Retainer Assembly, Standard 6752-001 Retainer, Plate Washer 3265-001 Washer, Back up 7700-001 Seal, O-ring 8072- Housing, Standard 8084-001 Spool, 4 way Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 156 Handle, Plain (actual Beast handle cut off to accomodate cabinet door on four bank valve assembly). 9161-407 Screw, HSHC 0086-001 Pin, Cotter 1857-001 1800-001 Seal, Wiper (Not Shown) K-6137-A Replacement Kit* * Contains Items 2 and 4 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 157 1821-001 Washer, Back Up, Outer 1819-001 Seal, O ring, Outer 1820-001 Washer, Back up, Inner 1818-001 Seal, O ring 2781-001 Poppet, Lift Check 1868-001 Spring, Lift Check K-6030-A Replacement Load Check Plug Assembly Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 158 Washer, Back up, Outer, Check Plug 2707-001 Seal, O ring 1880-001 Cap, Relief 1884-001 Body, Relief 1881-001 Poppet, Relief 1883-001 Ring, Piston 2781-001 Check, Steel 1868-001 Spring, Check 7874-001 Sleeve, Dampening K-19002 Service Kit Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 159 Seal O Ring AS-113 20903001 Ring, Back Up 20254001 Spring 3497-001 Acorn Cover Nut (not shown) sold seperately from complete cartridge Adjustable Relief Valve See pressure settings in “Hydraulic Section” for proper settings Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 160: Frame & Accessory Components

    MODEL 3680 FRAME & ACCESSORY COMPONENTS Pintle Hitch 1 1 1 Fifth Wheel Hitch Option ref:977-200300 ref:977-100034 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 161 LED Red Marker Light (Not Shown) 26 a. 900-2910-17 LED Amber Marker Light (Not Shown) 900-2915-65 LED White Marker Light - Special Option (Not Shown) 900-2915-66 Grommet For Special LED White Marker Light (Not Shown) Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 162 MODEL 3680 AIR BRAKE COMPONENTS AIR BRAKE CONTROLS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 163: Air Brake Components

    Coil Flex Hose (1 Set) 034-059-01 Air Chamber 900-3925-61 Quick Release Valves 900-5905-56 Air Tank 900-5905-57 Air Tank Regulator 901-100001 Brake Air Release Assembly Assorted Regulator and Tank Fittings (not shown) 900-3917-23 60UA6X6 900-3909-52 60SA6X6 900-3903-25 60SA12X12 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 164: Axle Components

    046-096-00 23F Nut, Air Chamber Retainer Pin-Retractor Spring 4 056-018-00 Spring, Shoe Keeper 046-097-00 Washer, Camshaft 005-096-00 Grease Seal 010-052-00 Bushing, Camshaft Spider 014-056-00 Washer 005-097-00 13A Washer, Camshaft Slack Adj 2 005-134-00 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 165: Hub Groups

    031-026-01 Outer Bearing Cup 031-027-01 Stud, Press In 007-194-00 Drum 009-043-03 Swivel Flange Nut 006-118-00 Gasket, Oil Cap 071-124-00 Oil Cap w/vent plug 021-038-02 Lockwasher, Oil Cap 005-100-00 Cap Screw, Oil Cap 007-157-00 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 166 MODEL 3680 CONTROL BOX COMPONENTS RADIO & TETHER CONTROL COMPONENTS Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 167: Control Box Components

    (Picture shown is typical, your control box may have other options) LOCATION PART NUMBER DESCRIPTION 1 a. Control Box Receiver RADIO & TETHER CONTROL COMPONENTS LOCATION PART NUMBER DESCRIPTION Radio Transmitter Tether Remote Control Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...

  • Page 168: Index

    CUTTERTOOTH APPLICATIONS 54 LIMITED WARRANTY 3 LUBRICATION 82, 83 DECAL LOCATIONS 14 DISABLE PLUG 42 DISCHARGE BELT CONVEYOR FOLD 40 MAINTENANCE CHECK SHEET 47 DISCHARGE BELT CONVEYOR MOTION 40 DUST SUPPRESSION SYSTEM 67, 95 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 169 STABILIZER ADJUSTMENT 39 STARTING THE RECYCLER 43 TABLE OF CONTENTS 1 TAIL LIGHT CIRCUIT 84 TETHER REMOTE 27 TIRE WEAR 64 TRANSPORTING THE RECYCLER 45 TWIN DISC CLUTCH, Adjusting 66 YOKE LOCK BARS 11 Smoracy, LLC S/N XXXX WO#XXXXXX Copyright 12/14...
  • Page 170 Do not let anyone operate or maintain this machine until they have thoroughly read this manual, reviewed the equipment decals, watched the equipment video, and has been properly trained. You can purchase additional Smoracy, LLC manuals, decals and videos for a nominal fee. NOTICE Consult your engine manual for proper break-in procedures.
  • Page 171 The anvil is a normal wear item, 3) Check the infeed conveyor clearance: replace as needed. Measure infeed conveyor clearance. The clearance should be 5/8” to 7/8” (16 to 22 mm) from highest knife. Smoracy, LLC Copyright 9/13 INSERT...
  • Page 172 ADDITIONAL WEEKLY MAINTENANCE CHECK LIST FOR THE CHIPPER DRUM Each day before starting your machine these checks must be made: O.K. Repaired Check anvil clearance, tightness, and wear. Check the screen and gate clearance. Check the infeed conveyor clearance. Smoracy, LLC Copyright 9/13 INSERT...
  • Page 173 5” (127 mm) - Use correct knife size, knife quality, knife mounting hardware, and torque knife mounting hardware to ­ the­specified­torque. - Replace knife mounting hardware after (5) times of tightening. Smoracy, LLC Copyright 9/13 INSERT...
  • Page 174 “PROPER” USE OF BABBITT ON CHIPPER KNIVES TOP CLAMP BABBITT KNIFE KNIFE HOLDER “IMPROPER” USE OF BABBITT ON CHIPPER KNIVES TOP CLAMP BABBITT KNIFE KNIFE HOLDER KNIFE MUST SIT FLAT Smoracy, LLC Copyright 9/13 INSERT...
  • Page 175 2. Clean the Loc-Tite out of the threaded holes in the knife holder. ­ 3.­ Install­the­numbered­pocket­filler­to­corresponding­knife­pocket. ­ 4.­ Using­Loc-Tite­242­(blue),­bolt­the­pocket­filler­in­with­the­knife­holder­socket­head­cap­screws. 5. Torque the socket head cap screws to 250 ft.-lbs. (339 Nm). Numbered­knife­pocket­filler Numbered knife pocket with the knife holder removed. Smoracy, LLC Copyright 9/13 INSERT...
  • Page 176 MODELS 2680/3680 CHIPPER DRUM COMPONENTS CHIPPER DRUM NOTICE Parts may not be exactly as shown. Smoracy, LLC Copyright 9/13 INSERT...
  • Page 177 LOCATION PART NUMBER DESCRIPTION 900-9901-68 Knife Saver Kit (Not Shown) 900-9901-65 File For Knife Saver Kit Only (Not Shown) 900-9901-63 Replacement Blades For Knife Saver (Not Shown) Smoracy, LLC NOTICE Parts may not be exactly as shown. Copyright 9/13 INSERT...

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