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SpanDeck MANTIS 8010 Operator's Manual

40-ton diesel-powered, hydraulically-operated crawler crane
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OPERATOR'S MANUAL
FOR THE
MANTIS
™
MODEL 8010
40-TON DIESEL-POWERED,
HYDRAULICALLY-OPERATED
CRAWLER CRANE
REV:
DATE:

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  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OPERATOR’S MANUAL FOR THE MANTIS ™ MODEL 8010 40-TON DIESEL-POWERED, HYDRAULICALLY-OPERATED CRAWLER CRANE REV: DATE:...

  • Page 2: Table Of Contents

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TABLE OF CONTENTS 1. OVERVIEW ...........1 Manual Organization .
  • Page 3 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDICES A. BOOM LOAD CHARTS .........35 .
  • Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 5: Overview

    INJURY, DEATH AND/OR EQUIPMENT DAMAGE. 7. Swing System - Describes the swing system and its operation Although the Mantis 8010 is simple to operate and care for, the operator must be thoroughly familiar with 8. Boom Controls - Describes the operation of the its operating controls and methods before starting any boom up/down and telescope in/out systems.

  • Page 6: Operator Alerts

    GENERAL CONDITIONS This manual uses a number of alert levels to warn the operator about certain hazardous conditions. These The MANTIS 8010 Crane as manufactured by alerts are listed below. SpanDeck, Inc. meets the requirements of ANSI B30.5c (1992) when specifically equipped. Structure...

  • Page 7: Lubrication And Maintenance

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com LUBRICATION AND MAINTENANCE DANGER! Proper and timely lubrication and service are essen- tial for satisfactory performance of the 8010. Refer to the sections on lubrication and service in this manual. SIDE PULL ON THE BOOM IS EXTREMELY DANGEROUS AND MUST BE AVOIDED.
  • Page 8 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 9: Dash/Control Panels

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 2. DASH/CONTROL PANELS The 8010’s operator controls are grouped into nine main functional groups as follows: • Engine Controls • Swing Right/Left Controls • Telescope Out/In Control; Auxiliary Winch Control •...

  • Page 10: Engine Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com ENGINE CONTROLS Tachometer This gauge provides a digital readout of engine rota- tion speed. Voltmeter This gauge indicates the condition of the 8010’s elec- Fuel Level Gauge trical system by displaying the battery voltage.
  • Page 11 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 12: Swing Right/Left Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com SWING RIGHT/LEFT CONTROLS TELESCOPE OUT/IN CONTROL, AUXILIARY WINCH CONTROL NOTE: Speed of operation of the Swing System is directly proportional to engine speed and control lever Auxiliary Winch On/Off Switch displacement This toggle switch enables (ON) or disables (OFF)
  • Page 13 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 14: Main Winch/Boom Hoist Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAIN WINCH/BOOM HOIST Boom Hoist Raise/Lower Control This lever controls the Boom Hoist function. Pushing CONTROLS the lever forward lowers the boom; pulling it back- ward raises the boom NOTE: Speed of operation of the Winch and Boom Hoist Controls is directly proportional to engine speed and control lever displacement...
  • Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TRAVEL CONTROLS TRACKS EXTEND/RETRACT SWITCH Left/Right Track Forward /Track This toggle switch controls the position of the crane’s Reverse Pedals tracks. The switch is spring-loaded to the center posi- These pedals control the track motion.

  • Page 16: Auxiliary Equipment Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com AUXILIARY EQUIPMENT Speed Range Button This button, at the top of the Main Winch/Auger CONTROLS Control lever, selects either the low (button not depressed) or high (button depressed) range of Tool High/Off/Low Switch (Option) auger rotation.

  • Page 17: Other Operator Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com OTHER OPERATOR CONTROLS Hydraulic Oil Temperature/ Filter Alert Lights These two warning lights illuminate to warn the oper- Throttle Pedal ator that the hydraulic oil is too hot or that the filter This pedal controls engine speed;...
  • Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 19: Load Moment Indicator/Anti-Two-Block System

    TIONS SET FORTH IN THE LMI/A2B MANUAL. Dec. Switch This rotary switch selects the crane operating mode, The Mantis 8010 is equipped with a Load Moment or boom configuration. Indicator (LMI)/Anti-Two-Block (A2B) system which aids the operator in preventing overload and two- The chart in Appendix A shows the permissible com- block conditions.

  • Page 20: Anti-Two-Block (A2B)

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com ANTI-TWO-BLOCK (A2B) As with the LMI system, in case of component failure, the operator can override the system with the con- The anti-two-block feature aids the operator in pre- sole-mounted key switch in the operator cab.

  • Page 21: Engine Operation

    View thousands of Crane Specifications on FreeCraneSpecs.com 4. ENGINE OPERATION ALARM SYSTEMS WALK-AROUND INSPECTION The Mantis 8010 uses the Caterpillar 3116 diesel For maximum service life of your engine, make a engine with an integral hydraulic pump to provide thorough inspection before starting the engine. Look power for all machine functions.
  • Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Air-Cooled Engine Cooling System Pre-Start Checks • Check all air flow paths for collection of • All guards must be in place. Repair or debris that can block air flow. Clean any replace all guards that are damaged or accumulation with compressed air or high- missing.

  • Page 23: Electric Starting

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com If the engine has not been run for several weeks, fuel If the engine does not start readily, especially at may have drained and allowed air into the filter hous- ambient temperatures below 16°...

  • Page 24: Starting With Jumper Cables

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com STARTING WITH JUMPER CABLES Your engine may be equipped with a 12 or 24 volt starting system. Use only the same voltage for boost starting. Use of a welder or higher voltage will dam- WARNING: age the electrical system.

  • Page 25: After Starting The Engine

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com AFTER STARTING THE ENGINE ENGINE STOPPING As soon as the engine starts, release the starter NOTE: switch and reduce rpm to low idle. Stopping the engine immediately after it has been working under load can result in overheating and NOTE: accelerated wear of the engine components.

  • Page 26: After Stopping The Engine

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com AFTER STOPPING THE ENGINE 1. After the engine cools, fill the fuel tank to pre- vent accumulation of moisture in the fuel. Water-cooled engines only: 2. Maintain the cooling system to 13 mm (½ inch) from bottom of the fill pipe.

  • Page 27: Winch/Auger Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 5. WINCH/AUGER CONTROLS Mounted at the left (inside) position of the right hand To properly warm up the winch, run the 8010’s diesel seat-mounted console is the control lever for the main engine at its minimum recommended RPM with the winch raise/lower function.
  • Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 29: Boom Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 6. BOOM CONTROLS BOOM HOIST BOOM TELESCOPE The joystick control lever mounted in the far right To the right of the swing lever is the Telescope position of the right hand console controls the Boom OUT/IN control lever.
  • Page 30 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 31: Swing Controls

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 7. SWING CONTROLS SWING CONTROL SWING PARK BRAKE In the far left position of the left-hand console is the The park brake is controlled by the Swing Park swing control.
  • Page 32 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...
  • Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 8. TRAVEL CONTROLS; TRACKS EXTEND/RETRACT CONTROLS TRACKS FORWARD/REVERSE TRACKS EXTEND/RETRACT The travel function is controlled by two floor-mounted The 8010’s track extend/retract function powers the foot pedals which actuate control valves to route pilot crawler frames in or out.
  • Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 35: Auxiliary Winch Control

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 9. AUXILIARY WINCH CONTROL AUXILIARY WINCH If the crane is equipped with the optional two-speed auxiliary winch, winch operation is controlled by the Telescope OUT/IN Control. The dash-mounted Auxiliary Winch ON/OFF toggle switch selects either telescope or auxiliary winch function.
  • Page 36 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 37: Tool/Auger Operation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 10. TOOL/AUGER OPERATION The MANTIS 8010 may be equipped with the optional Use the following steps to transfer the auger to the tool circuit for operating hydraulic impact wrenches, second stage.
  • Page 38 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com Stowing the Auger When digging is complete, the auger is returned to the stowed position in the storage latch. To stow the auger, complete the following steps: 1.

  • Page 39: Boom Load Charts

    GENERAL CONDITIONS radius, which should be accurately measured. The MANTIS 8010 Crane as manufactured by Boom height dimensions are measured from ground to SpanDeck, Inc. meets the requirements of ANSI center of lower boom head sheave.
  • Page 40 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com LOAD CHART SELECTION & Dec. Switch This rotary switch selects the crane operating mode, or LOAD MOMENT INDICATOR SETTING boom configuration. The chart below shows the permissible combinations Each Load Chart in this Appendix corresponds to a of settings for these three switches, as well as the particular crane configuration.
  • Page 41 View thousands of Crane Specifications on FreeCraneSpecs.com CHART #1: MAIN BOOM LOAD CHART MANTIS Model 8010 - Serial #8010-102 as originally manufactured and equipped by SpanDeck, Inc. 15,000 lb. COUNTERWEIGHT IN REARMOST POSITION TRACKS FULLY EXTENDED - 360 DEGREE RATING - LOADS IN KIPS...
  • Page 42 View thousands of Crane Specifications on FreeCraneSpecs.com CHART #2: MAIN BOOM LOAD CHART MANTIS Model 8010 - Serial #8010-102 as originally manufactured and equipped by SpanDeck, Inc. NO COUNTERWEIGHT TRACKS FULLY EXTENDED - 360 DEGREE RATING - LOADS IN KIPS...
  • Page 43 CHART #3: 38' JIB LOAD CHART MANTIS Model 8010 - Serial #8010-102 as originally manufactured and equipped by SpanDeck, Inc. 15,000 lb. COUNTERWEIGHT IN REARMOST POSITION; TOTAL BOOM LENGTH LESS THAN 100' TRACKS FULLY EXTENDED - 360 DEGREE RATING - LOADS IN KIPS...
  • Page 44 View thousands of Crane Specifications on FreeCraneSpecs.com CHART #4: AUXILIARY BOOM SHEAVE LOAD CHART MANTIS Model 8010 - Serial #8010-102 as originally manufactured and equipped by SpanDeck, Inc. SINGLE PART LINE 15,000 lb. COUNTERWEIGHT IN REARMOST POSITION TRACKS FULLY EXTENDED - 360 DEGREE RATING - LOADS IN KIPS...

  • Page 45: Maintenance Chart

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX B: MAINTENANCE CHART COMMENTS ENGINE Crankcase Check oil level check at dipstick Check for leaks repair, see Capacities & Specifications Chart Change oil and filter see Manufacturer Maintenance manual Check valve lash Clean crankcase breather...
  • Page 46 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com COMMENTS TRAVEL/TRACKS (continued) Check/Adjust track tension measure slack between top rollers; 30mm / 1.187 inches. Clean/Grease track extend beams remove all debris and coat top, side, and bottom surfaces Inspect undercarriage check all components for wear/damage, repair or...

  • Page 47: Capacities & Specifications

    0.8 liters • Fuel tank see Diesel Fuel Tank connected to tank of crane Track tension Shell Alvania 30mm (1.187 inches) measure slack between EP-2 or equivalent (Mantis 8010 only) idler and top roller REV: DATE:...
  • Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 49: Filter Cross Reference

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FILTER CROSS REFERENCE DONALDSON FRAM FLEETGARD FARR FAIREY-ARLON Lube oil filter 1R-0739* P554004 51791 PH49A LF 667 _____ _____ Fuel Filter 1R-0740* P557440 33352 P1104 FF-185 _____ _____ Fuel/Water Sep.
  • Page 50 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 51: Cold Weather Operation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX E: COLD WEATHER OPERATION Diesel engines can operate effectively in cold weath- Fuel Heaters er. Engine operation in cold weather, however, is Fuel heaters prevent plugging of the fuel filters due to dependent on the type of fuel used and how well the waxing in cold weather.
  • Page 52 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 53: Reeving Diagram

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX F: REEVING DIAGRAM CENTER SHEAVE FOR JIB TO DEAD END ANCHOR BOOM HEAD, TOP SHEAVES AUXILIARY MAIN WINCH WINCH BOOM HEAD, BOTTOM SHEAVES HOOK BLOCK REV: DATE:...
  • Page 54 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 55: Preparation For Shipping

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX G: PREPARATION FOR SHIPPING Due to the weight and overall width of the NOTE: Mantis 6610/8010 and 12010 crane, it may The disassembly and reassembly of crane be necessary to remove certain components components will be much easier if performed from the machine for transport in your area.
  • Page 56 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 57: Counterweight Removal/Installation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX H: COUNTERWEIGHT REMOVAL/INSTALLATION The counterweight of the 8010 is installed or removed Installing the Counterweight by using the crane's Boom Telescope Out/In Control NOTE: (see Pages 8 & 9) with special counterweight han- If your 8010 has the optional 2-piece counterweight, dling rigging installed.
  • Page 58 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 59: Jib/Extension Removal/Installation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX I: JIB/EXTENSION REMOVAL/INSTALLATION 5. Using the tag lines to maneuver the load, slowly lift the jib/extension off the support brackets and move it away from the main boom. Lower the DANGER! jib/extension to the ground, clear of the work area, and set it on supporting blocking.
  • Page 60 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 61: Main Boom Removal/Installation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX J: MAIN BOOM REMOVAL/INSTALLATION 5. Check for loading on the rod end pin by striking the end of the pin with a hammer. Increase or decrease tension on the nylon sling to minimize DANGER! loading.
  • Page 62 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 11. Remove the operator aid male plug from its receptacle at rear left of the boom butt stage and disconnect the boom extend cylinder hoses. Plug and cap all open hoses and ports.

  • Page 63: Crawler Frame Removal/Installation

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX K: CRAWLER FRAME REMOVAL/INSTALLATION 6. Remove the four bolts that attach the track extend cylinder/crawler frame connecting flange at each extend cylinder rod location, and retract the extend beams fully into the carbody.
  • Page 64 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

  • Page 65: Terms & Abbreviations

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com APPENDIX L: TERMS & ABBREVIATIONS ENGLISH/METRIC AND OTHER EQUIVALENTS USED IN THIS MANUAL 1 quart (qt) = 0.946 liter (l) 1 gallon (gal) = 3.78 liter 1 foot (ft) = 0.304 meter (m) 1 inch (in) = 25.4 millimeter (mm) 1 pound (lb) = 0.45 kilogram (kg)
  • Page 66 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com REV: DATE:...

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