Tecnospiro Roscamat TS-VIII Instruction Manual

Pneumatic motor

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INSTRUCTION MANUAL

TS-VIII PNEUMATIC MOTOR

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Page 1 INSTRUCTION MANUAL TS-VIII PNEUMATIC MOTOR...
Page 2: Table Of Contents
TABLE OF CONTENTS ABOUT THIS MANUAL ......................4 CONSIDERATIONS ............................4 VERSION ................................. 5 SAFETY INFORMATION ......................5 SCOPE OF APPLICATION ........................... 5 WARNINGS AND GENERAL CONSIDERATIONS ................. 5 EXCLUSIONS ..............................6 DECLARATION OF INCORPORATION ....................6 SYMBOLOGY AND ICONS ......................... 6 SYSTEM INTEGRATOR ..........................
Page 3 10.1.2 Choice of packaging ........................19 10.1.3 Inscription on the packaging ...................... 19 10.2 TRANSPORT..............................19 10.3 DISASSEMBLY ............................19 ACCESSORIES AND ADJUSTMENTS ................20 11.1 MODULE SYSTEM ............................. 20 11.2 TORQUE RELATION - METRIC THREAD - MODULES ..............20 11.3 TURNING TORQUE (Nm) FOR THREADING ..................
Page 4: About This Manual
✓ The content of this manual may be Intellectual/Industrial Property Information: subject to change without prior notice. Tecnospiro Machine Tool, S.L. (the Company) ✓ If the manual is lost or damaged, contact informs that all content in this document TECNOSPIRO MACHINE TOOL, S.L. for a including, for example, the text, images, replacement.
Page 5: Version
✓ Without the proper authorisation of surrounding area must respect TECNOSPIRO MACHINE TOOL, S.L. No conditions of safety, health and hygiene modification of equipment should be at work. It is the integrator/end user's made. responsibility to conduct a study to guarantee safety.
Page 6: Exclusions
✓ The presence of third parties in the work ✓ Installation areas with high area of the equipment should be electromagnetic emissions. ✓ Installation in areas with extreme restricted as much as possible, thus avoiding any impact on safety. For any temperatures (very high or very low).
Page 7: System Integrator
It is the responsibility of the integrator/end Warning. General warning user to define the personal protective symbol. This symbol equipment required based on the final usually accompanied application of the machine, in order to another symbol, or a more comply with the essential health, safety and detailed description of the hygiene requirements.
Page 8: Level Of Training Of Personnel Involved
2.8 LEVEL OF TRAINING OF PERSONNEL INVOLVED All people working with the equipment must have read and understood the safety chapter of the documentation. The minimum training level required to use the equipment is: Production operators: occupational risk prevention course, full training on the workstations and on the residual risks of the equipment.
Page 9: General Description And Technical Information
3 GENERAL DESCRIPTION AND TECHNICAL INFORMATION 3.1 MAIN PARTS 1.- Motor starter lever 3.- Air inlet 2.- Reversing button 4.- Motor shaft TS VIII PNEUMATIC MOTOR...
Page 10: Description And Principle Of Operation
3.2 DESCRIPTION AND PRINCIPLE OF OPERATION Motor powered by pressurized air, properly filtered and lubricated, with output for gear modules. 3.3 DIMENSIONS TS VIII PNEUMATIC MOTOR...
Page 11: Technical Specifications
3.4 TECHNICAL SPECIFICATIONS GENERAL TECHNICAL SPECIFICATIONS M2 - M24 Thread cutting capacity Metals metallic Materials suitable for thread cutting plastic materials 90 - 2100 rpm Speed Range 730 W Power 1.2kg Weight 78 db. Noise level Pneumatic specifications Consumption 300-900 l/m Intake filter 5 U.m.
Page 12: Installation, Adjustments And Operation
4 INSTALLATION, ADJUSTMENTS AND OPERATION 4.1 INSTALLATION 4.2 CHANGING MODULES 1. To remove the module: Turn collar (A) to the right (red on red) Remove the module 2. To insert the module: Insert the module (red with red) Turn collar(B) to the left (close, green with red) Check that the module is self-supporting TS VIII PNEUMATIC MOTOR...
Page 13: Operation
5 OPERATION WARNING ✓ The sequence described below is for information only and assumes that the installation, adjustments such as the installation of the module, reducers (if applicable), tap holder (with or without clutch) and tap have been carried out beforehand. ✓...
Page 14: Maintenance
6 MAINTENANCE 6.1 EXHAUST FILTER REPLACEMENT 1. Shut off the air supply and operate the motor lever to expel the compressed air from inside the motor. 2. Remove the intake tube and the reversing button (1). 3. Unscrew the fitting (2) from the top of the motor, remove the housing (3). 4.
Page 15: Motor Plates Replacement
6.2 MOTOR PLATES REPLACEMENT 1. Shut off the air supply and operate the motor lever to expel the compressed air from inside the motor. 2. Remove the intake tube. 3. Loosen the motor housing (1) with a strap wrench. 4. Remove the entire rotor assembly from inside the sleeve. Remove the "seeger"...
Page 16: Clutch Adjustment
CAUTION Observe the direction and position of the motor stator and cylinder head. 6. Carefully clean and blow on all parts. 7. Grease the motor plates and bearings with SAE10 oil. 8. Place the plates (5) in their housings. 9. Place the motor stator (4) in its correct position and insert the upper cylinder head (3) together with the bearing and mount the seeger ring (2).
Page 17: Common Problems
7 COMMON PROBLEMS 7.1 PROBLEM: THE CLUTCH SLIPS AND THE TAP DOES NOT ROTATE WHEN THE MOTOR IS RUNNING Possible Causes Solution 1- Loose clutch = Adjust clutch [See CLUTCH pg.16] ADJUSTMENT 2.- Lack of tool lubrication = Use an oil or emulsion suitable for the material 3.- Inappropriate tap for the material = Use taps appropriate to the material in...
Page 18: Spare Parts
9 SPARE PARTS CODE DESCRIPTION PICT. CODE DESCRIPTION PICT. 40202603 Felt washer NH120846R ORVIM ROTOR VANE KIT TS VIII PNEUMATIC MOTOR...
Page 19: Guidelines For Packaging, Transport And Dismantling
10 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING 10.1 PACKAGING Follow the instructions below for packing the equipment for location changes or shipments for repair and maintenance. 10.1.1 Preparatory measures The equipment must be placed out of service. Assembling the "transport safety elements" will prevent movement during transport and thus possible damage to the installation.
Page 20: Accessories And Adjustments
11 ACCESSORIES AND ADJUSTMENTS 11.1 MODULE SYSTEM Thread cutting capacity - Steel Max. torque Max. Vel. <90kg MODULE Ø Adapter (rpm) Ft · lb Metric Inches 8 ⁄ " − 1 8 ⁄ " Ø31 M16-M27 8 ⁄ " − 4 ⁄...
Page 21: Turning Torque (Nm) For Threading
11.3 TURNING TORQUE (Nm) FOR THREADING Aluminium F. Metric thread Steel > 100 kg. Steel 80-100 kg. Steel < 80 kg. Grey 11.4 TAPS FOR THREAD CUTTING BY MACHINE Blind hole Spiral grooved tap. Lubrication. Tap with straight grooves and Through hole helix inlet.
Page 22: Threading Accessories
11.5 THREADING ACCESSORIES QUICK-CHANGE TOOL HOLDERS DIE STOCK Includes a wide range of tap holders with and without clutches, as well as other tools for rapid For threading with dies clamping of different tools, such as drills, Capacity of M5-M24 countersinks, dies, socket spanners, etc.
Page 23 NOTES DATE DESCRIPTION TS VIII PNEUMATIC MOTOR...
Page 24: Declaration Of Incorporation
European Machinery Directive and with the EC declaration of conformity according to the annex. IIA. Authorised for documentation: Mr Ramon Jou Parrot of TECNOSPIRO MACHINE TOOL, S.L. Sant Joan de Vilatorrada, Friday, 18 February 2022 Ramon Jou Parrot, Technical Director...