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Element 900 Installation And Operation Manual

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S C A N F O R T H E
L A T E S T V E R S I O N
I N S T A L L A T I O N A N D O P E R A T I O N S M A N U A L
The Real Flame Element space heater is suitable to be installed into a frame out installation. Designed
to operate on Natural gas and LPG
Approval no. GMK 10441
Consumer safety information: please read this manual before installing and operating this appliance.
Failure to follow these instructions may result in a possible fire hazard and/or injury and will void the
warranty.
Ve rsi on 2
E L E M E N T 9 0 0 S P A C E H E A T E R
A L L F L U E C O N F I G U R A T I O N S

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  • Page 1 I N S T A L L A T I O N A N D O P E R A T I O N S M A N U A L The Real Flame Element space heater is suitable to be installed into a frame out installation. Designed to operate on Natural gas and LPG Approval no.

  • Page 2: Table Of Contents

    C O N T E N T S WELC OME S PE CIFICAT IONS O P E R A T I O N I N S T R U C T I O N S USER INST R U C TIO NS WiFi D EV IC E C ON T R O L I N ST R U C T I O N S TR OUB LESHO OT I NG F O R YO U R F I R EP LACE I N S T A L L A T I O N I N S T R U C T I O N S...

  • Page 3: Welc Ome

    The compact design and the cutting edge display in the 900 is a new addition to the popular Element range. We hope you create endless memories in front of this warm and cosy fireplace.

  • Page 4: S Pe Cificat Ions

    S P E C I F I C A T I O N S O F E L E M E N T 9 0 0 Appliance Type High Efficiency Gas Fireplace Star Rating Up to 4.4 stars Maximum Heating Output Up to 6.7kW Heats Room up to approx.

  • Page 5: O P E R A T I O N I N S T R U C T I O N S

    O P E R A T I O N I N S T R U C T I O N S Page...

  • Page 6: User Inst R U C Tio Ns

    Contact your installer or a licensed gasfitter. N OT E – The Element is fitted with a gas pressure switch, in the event of no gas, gas supply turned off or low gas • Do not use if any part of this appliance has been pressure the appliance will not operate.
  • Page 7 P ro gram mi ng • When the fire shuts off on auto mode or is shut off in Each day of the week can be programmed individually manual mode, the fan will continue to operate for 8 for 4 periods P1, P2, P3 and P4, making a total of 28 minutes.
  • Page 8 similarly, using button. continually turn on and off. Press ‘OK’ to accept. • If leaving the house for an extended period, the RF Se t t in g t he t em p era t ure thermostat should be turned “OFF”. The temperature setting will now flash.

  • Page 9: Wifi D Ev Ic E C On T R O L I N St R U C T I O N S

    W i F i D E V I C E C O N T R O L I N S T R U C T I O N S WiFi control is available on the Element, Landscape and able to use your local network resource such as Element DS range of space heaters.
  • Page 10 S te p 3 St ep 5 Open the App and click on Set up if you are a new user and have not Go to the WiFi setting on your phone and select your fireplace when established connection to your fireplace prior to this. the device prompts you to choose a network.
  • Page 11 St ep 7 S tep 9 Once the fireplace is connected click on the information button and Congrats you have connected to the fireplace. Sit back, relax and select auto join for ease of connection in the future. increase or decrease the temperature as you please. S te p 8 S tep 10 Open the App and click on NO when this pops up.
  • Page 12 S e t t i n g re m o t e a c c e ss S te p 11 f i re p l a c e Click OK when the option to rename appears and input the new (eg: Using the phone or tablet remotely to activate the fire when not name.
  • Page 13 S te p 14 S tep 15 Subject to operating system the following should occur - Once the Clicking Yes will open the registration section which once completed connection is established, the system will transport you to the screen will allow you to access your fireplace from anywhere. Put in the below.
  • Page 14 P u sh i n g t he Fi re p l a c e t o a di f f e re n t St ep 17 ho m e or l o c a l n e t wo rk a f t e r i n i ti a l Using device turn off fireplace.
  • Page 15 AN DRO ID D EVICE I NST RUCT IO NS S te p 1 Ste p 3 Open Google play store on your device and search for the ‘Real Before you open the Fireplace app, open your WiFi setting and Flame Fire MKII”...
  • Page 16 S te p 5 St ep 8 Once you click yes, this screen will appear. You have to now connect Congratulations your fire place is now connected! the fireplace to your WiFi network. Select your network and enter the Once you open the app once again, you’ll get a prompt to control password.
  • Page 17 Ste p 12 S te p 10 To rename the fireplace and personalise it, go to settings and rename Congratulations! You can now access your fireplace remotely without as per your liking. the need to connect to your personal WiFi network. S te p 11 Now you can regulate the temperature of the fireplace as per your liking.

  • Page 18: Tr Oub Lesho Ot I Ng F O R Yo U R F I R Ep Lace

    T R O U B L E S H O O T I N G F O R Y O U R F I R E P L A C E P rob le m Possi bl e Cause Sugg ested Solution When the remote is activated nothing Gas supply is turned off or low Reprogram the remote to the receiver...

  • Page 19: I N S T A L L A T I O N I N S T R U C T I O N S

    I N S T A L L A T I O N I N S T R U C T I O N S Page...

  • Page 20: Unit D Im Ensi On S

    U N I T D I M E N S I O N S 475 74.5 1 103 - Dimension are subject to plaster thickness Page...

  • Page 21: Minimum Fr A Meou T Di Men S I On S

    18M M T RIM Plaster or a non combustible 1. Install Element onto base and connect flue, gas and power. cladding to run 2. Fit 18mm trim assembly. beyond stud and 3. Attach 4 sided flange kit to frame.

  • Page 22: Tr Im D Ime Ns Io Ns

    T R I M D I M E N S I O N S 5 0MM T RIM 52.4 363.8 468.4 52.4 886.6 991.4 18 MM TRI M FL A NG E K I T 402.4 552 925.4 1075.4 18 MM LOW PROF IL E T R IM 18.4 363.8 400.4 18.4...

  • Page 23: Installing El Ec Tr I C Eq U I Pmen T A B Ove Firep Lace

    I N S T A L L I N G E L E C T R O N I C E Q U I P M E N T A B O V E Y O U R F I R E P L A C E Electronics can be installed in this Zone.* Keep clear of electronics...

  • Page 24: 0 - 5 M F L U E C O N F I G U R A T I O N

    0 - 5 M F L U E C O N F I G U R A T I O N Page...

  • Page 25: Installat Io N In St R U C T I On S

    I N S T A L L A T I O N I N S T R U C T I O N S LO C AT IO N Do not modify the appliance. Select a location where the fire can be supervised during operation.
  • Page 26 F lu e r u n s 0m t o 5m l e ng th ( exclu di ng 0 - 5 m ro of t op t er mi na ti o n) External wall mount outlet with integrated flue fan (0-5m Flue run model) External wall mount terminal (Flue fan installed above appliance internally) (0-5m Flue run model) First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced...
  • Page 27 F lu e r u n s 0m t o 5m l e ng th ro of to p ter mi na ti o n on ly Vertical roof termination (S/Steel rooftop termination) First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex) (where flue length exceeds 3m of...
  • Page 28 F lu e r u n s 0m t o 5m l e ng th ro of to p ter mi na ti o n w i th e x t e rna l mo t or Page...

  • Page 29: Ex T Er Nal Wa L L Mo U N Ted Fa N M Odule In Stall Atio N

    E X T E R N A L W A L L M O U N T E D F A N M O D U L E I N S T A L L A T I O N Apply an 8mm silicon bead fully around the inside of the flue end...
  • Page 30 Feed air intake flue pipe through location spigot and fit retaining screw. Remove wall mount plate Push connection plate into from flue connection plate. approximate position. Cut flue exhaust tube (hot tube) length (Approximately flush with wall exit). Connection plate will sit against wall. Locate wall mounting...
  • Page 31 Assemble main body assembly onto wall mounting bracket, feed power cable through grommet hole prior to fitting. (refit 5 screws as shown and tighten) Main body assembly must sit flush up against the mounting bracket and seal. Connect power cable connector.

  • Page 32: Int E Rna L Fan A N D Wa L L Ter M I N Ati On In Sta Llat Io N

    I N T E R N A L F A N A N D W A L L T E R M I N A T I O N I N S T A L L A T I O N First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex) (where flue length exceeds 3m of length) ELEMENT 900 Page...
  • Page 33 Se t u p wi t h in t er na l f an modul e with w a l l t e r mi n at i on – appl ian ce mo un ted Apply an 8mm thick Maximum 5m flue length silicon bead fully around the lower fan connection...
  • Page 34 Fit flue exhaust insulation Element installations using inline fan configurations (where flue length exceeds 3m), the first 3m (or up to 3m) of exhaust flue must be insulated with 25mm foil...
  • Page 35 Apply an 8mm thick silicon Joins taped bead fully around heater together using aluminum connection approx. 10mm foil self adhesive tape. from the top. Insulation to be run for the first 3m from the appliance. For flue runs shorter than 3m, discard extra insulation. Apply an 8mm silicon bead fully around the inside of the flue end...
  • Page 36 7. Connection to wall terminal Loose fit connections (wall termination connections) Feed hot exhaust flue into connection, ensure inserted 50mm. Fit retaining screw from below. Feed intake flue into connection, ensure inserted 50mm. Fit retaining screw from below. Push terminal into approximate position and affix onto wall.
  • Page 37 S e t u p w it h i nt ern al fa n mod ule with w al l Cut tube to length where te r m i n at i on – m i d f l u e mou nted required.
  • Page 38 Repeat for connection to underside of fan module. NOTE: Flue run must be a minimum of 2m from appliance Fit flue exhaust insulation to fan module. Element installations using inline fan configurations (where flue length exceeds 3m), Repeat for air intake flue the first 3m (or up to 3m) connection.
  • Page 39 Joins taped together using aluminum foil self adhesive tape. Insulation to be run for the first 3m from the appliance. For flue runs shorter than 3m, insulation is not required. Insulation may be fitted prior and after the inline powerflue fan. Failure to fit insulation on the exhaust flue may result in condensation failures with the appliance.
  • Page 40 Feed hot exhaust flue into connection, ensure inserted 50mm. Fit retaining screw from below. Feed intake flue into connection, ensure inserted 50mm. Fit retaining screw from below. Page...

  • Page 41: Int E Rna L Fan A N D R O O F Ter M I N At I On

    I N T E R N A L F A N & R O O F T E R M I N A T I O N First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex) (where flue length exceeds 3m of ELEMENT 900 length) Page...
  • Page 42 Se t u p w it h i nt ernal f an module w ith ro of to p Run flue from appliance t e r mi n at i on – mi d f lu e mo unte d to bottom entry on fan Maximum 5m flue length module.
  • Page 43 Repeat for connection to underside of fan module. Fit flue exhaust insulation Element installations using inline fan configurations (where Repeat for air intake flue flue length exceeds 3m), connection. the first 3m (or up to 3m)
  • Page 44 6. Connection to rooftop terminal Prepare roof penetration. Remove cowl from termination if fitted. Joins taped together using aluminum foil self adhesive tape. Insulation to be run for the first 3m from the appliance. For flue runs shorter than 3m, insulation is not required. Insulation may be fitted prior and after the inline powerflue fan.
  • Page 45 Air Intake Connection Flue Discharge Connection Slide flue onto connection spigot fully. Tighten clamp fully. Wipe excess silicon, visually check connection to ensure connection is fully sealed. Screw or rivet in 3 places to hold in place. IMPO RTANT- Apply silicon bead between inner connection of cowl and flue pipe to seal...

  • Page 46: Rooftop T Er Mi N Ati O N W I Th Ext Er N A L Moto R

    R O O F T O P T E R M I N A T I O N W I T H E X T E R N A L M O T O R Page...
  • Page 47 Slide flue onto connection Se t u p w it h ext ernal ro of top ter min a tion spigot fully. Tighten clamp Maximum 5m flue length fully. Wipe excess silicon, visually check connection to ensure connection is fully sealed. Ro o f to p t erm i nat i on 1.
  • Page 48 Connect the fan power cable from the appliance Fit the termination on to the to the termination. access panel and match the rivet holes to rivet the Ensure cable termination to the access clamped only to the intake panel. pipe to secure the cable from hanging loose &...

  • Page 49: 5 - 9 M I N S U L A T E D F L U E C O N F I G U R A T I O N

    5 - 9 M I N S U L A T E D F L U E C O N F I G U R A T I O N Page...

  • Page 50: Installat Io N In St R U C T I On

    I N S T A L L A T I O N I N S T R U C T I O N S LO C AT IO N Do not modify the appliance. Select a location where the fire can be supervised during operation.
  • Page 51 F lu e r u n s 5m t o 9m l e ng th ( exclu di ng 0 - 5 m ro of t op t er mi na ti o n) External wall mount outlet with integrated flue fan (0-5m Flue run model) External wall mount terminal (Flue fan installed above appliance internally) (0-5m Flue run model) First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced...
  • Page 52 F lu e r u n s 5m t o 9m l e ng th ro of to p ter mi na ti o n on ly Vertical roof termination (S/Steel rooftop termination) First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex)
  • Page 53 F lu e r u n s 5m t o 9m l e ng th ro of to p ter mi na ti o n w i th e x t e rna l mo t or AIR INTAKE 75MM ALUMINUM FLUE MAXIUMUM RUN 9M WITH 5 BENDS SUPPLIED AS 9M LENGTH EXHUST FLUE 75MM ALUMINUM FLUE...

  • Page 54: Ex T Er Nal Wa L L Mo U N Ted Fa N M Odule In Stall Atio N

    E X T E R N A L W A L L M O U N T E D F A N M O D U L E I N S T A L L A T I O N Recommended Silicon –...
  • Page 55 5. Repeat above with air intake flue pipe to heater Cut flue exhaust tube connection. (hot tube) length (Approximately flush with 6. Clip flues as required to provide adequate support. wall exit). Connection 6. Connection to wall mounted fan terminal. plate will sit against wall.
  • Page 56 Locate wall mounting bracket into position and Fit flue exhaust insulation affix to wall. Insulated with 25mm foil faces glasswool pipe insulation, as supplied by Glen Dimplex Australia. Insulation must start as close to the gas space heater as Assemble spigot possible connection plate assembly (Only exhaust flue is to be insulated)
  • Page 57 Insulation may be fitted prior and after the inline powerflue fan. Failure to fit insulation on the exhaust flue may result in condensation failures with the appliance. Connect power cable connector. Fit cable clamp to cable. Fit front cover. Page...

  • Page 58: Int E Rna L Fan A N D Wa L L Ter M I N Ati On In Sta Llat Io N

    I N T E R N A L F A N A N D W A L L T E R M I N A T I O N I N S T A L L A T I O N 10MFAFX2 10MFAFX2 First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex) (where flue length exceeds 3m of length) ELEMENT 900 Page...
  • Page 59 Se t u p wi t h in t er na l f an modul e with w a l l Check 75mm flue piece t e r mi n at i on – appl ian ce mo un ted for correct shape and Maximum 9m flue length fitment onto appliance...
  • Page 60 Turn fan assembly upside Fit hot exhaust flue pipe down and slide 65mm flue from outlet termination to section fully onto spigot. fan outlet connection. Fit flue clamp and tighten Cut tube to length where clamp fully. required. Wipe excess silicon, Ensure ends are burr free visually check connection...
  • Page 61 Fit flue exhaust insulation Insulation to be run for the first 3m from the appliance. For flue runs shorter than 3m, discard extra insulation. Element installations using inline fan configurations (where flue length exceeds 3m), the first 3m (or up to 3m)
  • Page 62 7. Connection to wall terminal Apply an 8mm silicon Loose fit connections (wall termination connections) bead fully around the inside of the flue end (heater connection end) Fit flue clamp over flue (loosely). Slide flue onto connection spigot fully. Tighten clamp fully. Wipe excess silicon,...
  • Page 63 Feed hot exhaust flue Fit flue exhaust insulation into connection, ensure inserted 50mm. Fit retaining Insulated with 25mm foil screw from below. faces glasswool pipe insulation, as supplied by Glen Dimplex Australia. Insulation must start as close to the gas space heater as possible Feed intake...
  • Page 64 Insulation may be fitted prior and after the inline powerflue fan. Failure to fit insulation on the exhaust flue may result in condensation failures with the appliance. Page...
  • Page 65 Se t up wi t h i nt er na l f an mod ul e with w al l 5. Insulation Instructions- t e r m in at ion – m i d f l ue mo un te d Maximum 9m flue length Exhaust flue must be insulated using 25mm glass wool pipe insulation as supplied by Glen Dimplex Australia.
  • Page 66 NOTE: Flue run must be a minimum of 2m from appliance fully sealed. to fan module. Fit flue exhaust insulation Repeat for air intake flue connection. Element installations using inline fan configurations (where flue length exceeds 3m), the first 3m (or up to 3m) of exhaust flue must be...
  • Page 67 6. Connect power lead to fan module. Ensure lead is clipped support where Insulation to be fully closed required. and sealed along length. Do not use connection to support lead. Bends where practical Connection to wall terminal should be insulated, by cutting the insulation into Loose fit connections (wall termination connections) segments...
  • Page 68 Fit flue exhaust insulation Insulated with 25mm foil faces glasswool pipe insulation, as supplied by Glen Dimplex Australia. Locate terminal on wall and predrill mounting holes where required. Insulation must start as close to the gas space heater as possible Cut flue exhaust tube (hot tube) to length (Flue must (Only exhaust flue is to be insulated) extend a minimum of 50mm past the exit face of wall.) It...
  • Page 69 Insulation may be fitted prior and after the inline powerflue fan. Failure to fit insulation on the exhaust flue may result in condensation failures with the appliance. Page...

  • Page 70: Int E Rna L Fan A N D R O O F Ter M I N At I On

    I N T E R N A L F A N & R O O F T E R M I N A T I O N 10MFAFX2 10MFAFX2 First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex) (where flue length exceeds 3m of ELEMENT 900 length) Page...
  • Page 71 Se t u p w it h i nt ernal f an module w ith ro of to p Run flue from appliance t e r mi n at i on – mi d f lu e mo unte d to bottom entry on fan Maximum 9m flue length module.
  • Page 72 Repeat for connection to underside of fan module. Fit flue exhaust insulation Element installations using inline fan configurations (where Repeat for air intake flue flue length exceeds 3m), connection. the first 3m (or up to 3m)
  • Page 73 6. Connection to rooftop terminal Prepare roof penetration. Remove cowl from termination if fitted. Joins taped together using aluminum foil self adhesive tape. Insulation to be run for the first 3m from the appliance. For flue runs shorter than 3m, insulation is not required. Insulation may be fitted prior and after the inline powerflue fan.
  • Page 74 Air Intake Insulation must start as close to the gas space heater as Connection possible (Only exhaust flue is to be insulated) Flue Discharge Connection Insulation to be fully closed and sealed along length. Slide flue onto connection spigot fully. Tighten clamp fully.

  • Page 75: Rooftop T Er Mi N Ati O N W I Th Ext Er N A L Moto R

    R O O F T O P T E R M I N A T I O N W I T H E X T E R N A L M O T O R AIR INTAKE 75MM ALUMINUM FLUE MAXIUMUM RUN 9M WITH 5 BENDS SUPPLIED AS 9M LENGTH EXHUST FLUE 75MM ALUMINUM FLUE...
  • Page 76 Se t u p w it h ext ernal ro of top ter min a tion On the heater connection Maximum 9m flue length end - Fit clamp loosely & apply silicon inside the pipes. Apply an 8mm silicon bead fully around the inside of the flue and Ro o f to p t erm i nat i on on the heater spigot.
  • Page 77 Fit the access panel to the roof penetration. Use the screw holes fix the access panel to the roof penetration. On the termination end - Fit clamp loosely & apply silicon inside the pipes. Apply an 8mm silicon bead fully around the inside of the flue and on the flue spigot.
  • Page 78 Connect the fan power cable from the appliance to the termination. Joins taped together using aluminum Ensure cable foil self adhesive tape. clamped only to the intake pipe to secure the cable from hanging loose & touching the hot flue gases pipe.

  • Page 79: P O L Y P R O P Y L E N E F L U E C O N F I G U R A T I O N

    9 - 13 . 5 M P O L Y P R O P Y L E N E F L U E C O N F I G U R A T I O N Page...

  • Page 80: Installat Io N In St R U C T I On

    I N S T A L L A T I O N I N S T R U C T I O N S LO C AT IO N Do not modify the appliance. Select a location where the fire can be supervised during operation.
  • Page 81 F L U E TE RMI NATIO N LO CATION P O L Y P R O G E N E R A L I N S T A L L A T I O N This section is used to determine where your flue R E Q U I R E M E N T S termination will be located.
  • Page 82 Duravent and other certain clamp styles, 1/4˝ or greater All-thread may be used as an extension. 6. Vertical installations must be supported every 3 meters or less. 7. Elbows and tees are sufficiently supported when a bracket is fixed at the female end of the connected straight section.
  • Page 83 Page...

  • Page 84: S Et Up Wit H Exte R N A L Wa L L Mou N T Ed Fa N T Ermin A L

    S E T U P W I T H E X T E R N A L W A L L M O U N T E D F A N T E R M I N A L Maximum 13.5m flue length Instructions are in 3 sections 1.
  • Page 85 I MP OR TAN T IN STAL L AT IO N NOT E S · Flexi flue must be fully extended to length. 5m for exhaust flue and 2 x 7m for inlet. · 5m of flexi flue on the exhaust side MUST be used before prior to converting to polypropylene. Failure to do this will result in appliance shutdown.
  • Page 86 IN TA K E P I P E CON N ECTIO N TO APPLIAN CE In t a ke pi p e j oi ne r c o n ne ct i o n Flexi flue is provided for air intake.
  • Page 87 Assemble spigot connection plate assembly to wall mounting bracket. (4 screws) Slide each flue halfway onto connection joiner. Tighten clamp fully. Wipe excess silicon, visually check connection to ensure O UTL E T CON N E C TI O N F RO M H E ATE R connection is fully sealed.
  • Page 88 Slide flue onto connection spigot fully. Tighten clamp fully. Apply sealant to flue inner and connector. Wipe excess silicon, visually check connection to ensure connection is fully sealed Fit flue clamp over flue (loosely). A lu m in um t o Poly Pro flue connection Slide flue onto connection spigot fully.
  • Page 89 Po ly Pro t o Pol y Pro f lue co n nec tion Verify gasket is sitting correctly. Apply a light soapy water film to the gasket and tube end. Insert pipe fully into end fitting, Pipe will push in smoothly and evenly, should this not occur remove pipe and reset gasket.
  • Page 90 Remove cover from fan terminal Assemble spigot Remove main assembly connection plate assembly from rear wall to wall mounting bracket. mounting plate assembly. (4 screws) Remove the 5 screws as shown. (Do not remove fan plate screws) Lift off main fan terminal assembly.
  • Page 91 Connect power cable connector. Fit cable clamp to cable. Fit front cover. Page...

  • Page 92: Int E Rna L Fan A N D Wa L L Ter M I N Ati On In Sta Llat Io N

    S E T U P W I T H A P P L I A N C E M O U N T E D F A N O R I N L I N E M O U N T E D F A N A N D W A L L T E R M I N A L Maximum 13.5m flue length Instructions are in 3 sections...
  • Page 93 Apply an 8mm thick silicon bead fully around heater connection approx. 10mm from the top. I MP OR TAN T IN STAL L AT IO N NOT E S Flexi flue is in 7m lengths. A maximum of 2 lengths can Flexi flue must be fully extended to length.
  • Page 94 Ai r i nt ake p ip e - In take co nn e ct io n t o w al l mo un te d fa n t e rm in al Ensure ends are burr free and round, test fit flue will slide over connection joiner.
  • Page 95 Fit 2nd flue clamp loosely Recommended Silicon – Non-acetic, neutral cure onto the 65mm section of 150degc or higher temperature rated. flue. Bostik RTV 926 or similar. Lift fan assembly into Apply an 8mm thick silicon bead fully around heater appliance and locate onto connection approx.
  • Page 96 Ensure ends are burr free and round, test fit flue will fit over connection. Fit flue exhaust insulation Element installations using inline fan configurations, the first 3m 5m of flexi flue on the exhaust side MUST be used before (or up to 3m) of exhaust prior to converting to polypropylene.
  • Page 97 Fl ue Ex ha us t C o nne c ti o ns - A lum i num t o Po ly P ro fl ue c o nne c ti o n Joins taped together using aluminum foil self adhesive tape. Ensure ends are burr free and round, test fit flue will fit over connection.
  • Page 98 Lubricate the Poly pro with water or soapy water. Slide the poly onto the joiner connection. Run Poly to wall mount fan. Page...
  • Page 99 Po l y P ro t o Poly P ro fl ue con n ectio n Verify gasket is sitting correctly. Apply a light soapy water film to the gasket and tube end. Insert pipe fully into end fitting, Pipe will push in smoothly and evenly, should this not occur remove pipe and reset gasket.
  • Page 100 Assemble condensate drain and attach to pipe exiting wall. PVC pressure pipe cement must be used. 40mm PVC pipe must be fitted (not shown) to drain to waste Components supplied loose. 15mm PVC Elbow or 15mm STRAIGHT CONNECTOR 15mm PVC class 18 tube 15mm PVC to 15mm threaded union 15mm to 20mm union 20mm to 40mm union...
  • Page 101 9 - 13 . 5 M R O O F T O P P O L Y P R O P Y L E N E F L U E C O N F I G U R A T I O N Page...

  • Page 102: Installat Io N In St R U C T I On S

    I N S T A L L A T I O N I N S T R U C T I O N S LO C AT IO N Do not modify the appliance. Select a location where the fire can be supervised during operation.
  • Page 103 F L U E TE RMI NATIO N LO CATION P O L Y P R O G E N E R A L I N S T A L L A T I O N This section is used to determine where your flue R E Q U I R E M E N T S termination will be located.
  • Page 104 Duravent and other certain clamp styles, 1/4˝ or greater All-thread may be used as an extension. 6. Vertical installations must be supported every 3 meters or less. 7. Elbows and tees are sufficiently supported when a bracket is fixed at the female end of the connected straight section.
  • Page 105 Page...

  • Page 106: S Et Up Wit H Inl I N E Or A P Pl I A Nc E Mo U N T Ed Fa N

    S E T U P W I T H I N L I N E O R A P P L I A N C E M O U N T E D F A N First 3m of exhaust flue must be insulated with 25mm thick glasswool foil faced insulator (supplied by Glen Dimplex) ELEMENT 900 Page...
  • Page 107 IN TA K E P I P E CON N ECTIO N TO APPLIAN CE In t a ke pi p e j oi ne r c o n ne ct i o n Flexi flue is provided for air intake.
  • Page 108 Apply an 8mm thick silicon bead fully around heater connection approx. 10mm from the top. Slide each flue halfway onto connection joiner. Tighten clamp fully. Wipe excess silicon, visually check connection to ensure connection is fully sealed. Apply an 8mm silicon bead fully around the inside of the flue end I n t a ke c onnec ti on t o roo f top ter min al...
  • Page 109 Apply sealant to flue inner Connect condensate drain trap to adapter. Insert fully. and connector. Tighten locking hose clamp. Fit flue exhaust insulation Element installations using inline fan Fit flue clamp over flue configurations, the first 3m (loosely). (or up to 3m) of exhaust...
  • Page 110 Co nd en sa te d rai n - P t rap f it ti ng Insulation to be fully closed and sealed along length. Bends were practical should be insulated, by NOTE – DRAINAGE MUST FALL TOWARDS cutting the insulation into CONDENSATE TRAP LOCATED AT THE END OF THE segments taping...
  • Page 111 Pol y Pro to Ro o f te rm i nat io n Ensure termination is supported. Join Poly flue to rooftop termination Ensure clip is fixed to prevent flue pipes from separating. Support flues. In s tal lat ion 1.

  • Page 112: Commissio Nin G P R O C Edu R E

    C O M M I S S I O N I N G P R O C E D U R E O n c e t he f ire is i nst a ll ed : 1. Install media. 2.

  • Page 113: Me Dia Instal L Ati O N

    M E D I A I N S T A L L A T I O N P L E AS E NOTE: not all media options shown are available for sale. Refer to Glen Dimplex Australia for available options. G E N ER AL I NSTAL L ATIO N NOT E Lay media in a random arrangement along the entire length of the burner.
  • Page 114 D ri f t wo od Red g um wit h a ssor ted coa ls • Lay driftwood media in a random arrangement along Spread coals randomly on and along the burner, avoid the entire length of the burner. blocking the burner channel.
  • Page 115 C oa ls onl y Log s and Coa l • Lay coal media in a random arrangement along the • Lay coal media in a random arrangement along the entire length of the burner. entire length of the burner. •...
  • Page 116 Pe bb le s • Lay large pebble media in a random arrangement along the entire length of the burner. • Avoid smothering the burner channel. • Fill in voids with medium size pebbles. • Fill in remaining voids with small pebbles. •...

  • Page 117: Conv Er Sion D Eta I L S

    C O N V E R S I O N D E T A I L S / I N J E C T O R – P I L O T A N D B U R N E R R E M O V A L N at u ra l ga s / P rop a ne Remove lower access panel...
  • Page 118 16mm spanner required) Remove burner fixing screws (2 off at ends of burner) Element 900 has 2 gas tubes connected to the burner and both must be removed to detach the burner. Undo wingnuts to remove burner and lift burner from position.
  • Page 119 Lift burner out gently. Avoid marking back wall. Keep burner in the flat position until insulation is restrained (Rotating the burner may cause insulation to fall and be damaged. Undo grub screw (Allen key 2.5mm AF ). Injector assembly can now be removed. R E C O M M E N D E D S T E P To avoid damage to the insulation apply low tack tape to the burner to restrain the insulation into position.
  • Page 120 Loosen aeration cap screw approx. ½ turn. Rotate cap Refit injector assembly into aeration cap. until the correct gap is achieved to suit the gas type. The Refit gas pipe and tighten nuts. listed opening is required on each side of the aeration Ensure injector assembly is sitting firmly into aeration cap cap.
  • Page 121 Remove spark lead Remove spark probe (10mm spanner required) PILOT Remove pilot pipe fitting from pilot assembly. Re m ove pi lot bracke t holding scre w. Remove pilot orifice from pilot or replace whole pilot Gently lift pilot assembly up to enable access to pipe assembly with correct gas type.
  • Page 122 PILOT RE-FITMENT BURNER RE-FITMENT Replace pilot orifice with correct gas type. Carefully place burner into firebox, supporting LH end of Refit pilot gas pipe and tighten the burner. Refit spark probe and gently tightly Tighten gas pipe connection to the end of the burner. Refit spark lead Burner can now be lowered fully into the firebox.
  • Page 123 Check appliance for correct flame operation, Check pilot flame, Check main burner is not smothered and flames are even along burner with correct colour and not excessively yellow or sooty. (Note it takes upto 10minutes of operation for the flame to achieve full colour.) Remove manometer and tighten test point.

  • Page 124: Pa Rts L Ist

    P A R T S L I S T Pa r ts P i c t u re Valve SIT Pilot assembly- refer gas type Injector Natural gas- refer gas type Millenium receiver Millennium remote control Techrite Ignition System Page...

  • Page 125: Ap Pe Ndix 1- Fl U E Ter Mi N Ati O N

    A P P E N D I X 1 - F L U E T E R M I N A T I O N Page...

  • Page 126: Ap Pe Ndix 2- W I R I N G Di Ag R A Ms

    A P P E N D I X 2 - W I R I N G D I A G R A M S Techr it e Gas Control Mod els Page...

  • Page 127: Wa Rra Nt Y I Nfo R Mati O N

    W A R R A N T Y I N F O R M A T I O N The benefits provided to you under the following warranty are in Supplier Name___________________________________ addition to any other rights and remedies available to you under the law.
  • Page 128 Website: Telephone: www.realflame.com.au AU: 1300 554 155 www.realflame.co.nz NZ: +64 9 274 8265 Glen Dimplex. All rights reserved. Material contained in this publication may not be reproduced in whole or in part, without prior permission in writing from Glen Dimplex.

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