Summary of Contents for CountyLine RBRC402CL
- Page 1 ROTARY CUTTER OPERATION AND ASSEMBLY MANUAL RBRC402CL, RBRC502CL, RBRC602CL For more information and questions, please contact Customer Service: 1-844-338-8721...
- Page 2 INTR O DU C T I ON TO THE OWNER: Read this manual before operating your implement. Keep this manual handy for reference. Require all operators to read this manual carefully and become acquainted with all adjustments and operating procedures before attempting to operate the equipment. READ THIS MANUAL BEFORE ASSEMBLING OR OPERATING YOUR IMPLEMENT.
- Page 3 INTRODUCTION GENERAL DESCRIPTION Your Rotary Cutter has been carefully designed for cutting grass and small brush. This manual is provided to give you the necessary operation and maintenance instructions for keeping your rotary tiller in excellent operating condition. Please read this manual thoroughly.
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Page 4: Table Of Contents
TABLE O F CO NT E NTS TABLE OF CONTENTS Safety....................................5 Safety Description and Decals..........................7 Assembly..................................13 Attaching..................................18 Modify PTO Driveline.............................. 19 Operation................................... 22 Lubrication/Maintenance............................24 Service..................................26 Detaching/Storage..............................31 Product Specifications............................32 Parts....................................33 Torque Specifications.............................36 Trouble Shooting..............................37 Warranty..................................38... -
Page 5: Safety
SA F E T Y SAFETY IMPORTANT SAFETY MESSAGE FOR OWNERS/OPERATORS OF ROTARY CUTTERS From members of the Farm Equipment Manufacturers Association Rotary Cutter Manufacturer Product Council Before operating a Rotary Cutter, an operator must read and understand all the information in the owner’s Safety is a primary concern in the design, manufacture, manual and in the safety signs attached to the product. - Page 6 SAF E T Y THE BEST SAFETY DEVICE IS AN INFORMED, CAREFUL OPERATOR. WE ASK YOU TO BE THAT KIND OF OPERATOR. YOUR SAFETY is our concern. We design and manufacture our implements with this in mind. Our design can’t eliminate an operator’s careless actions. Hazard control and accident prevention are dependent upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
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Page 7: Safety Description And Decals
SAFET Y AN D I NST R U C T I ON D E CA LS SAFETY and INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately if Damaged! - Page 8 SAFE T Y SAFETY and INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately if Damaged! SERIOUS ROTATING (2 needed) INJURY DRIVELINE THROWN OBJECT 5 NEEDS OIL (2 needed) ROTATING BLADES UPC LABEL REFLECTOR (2 Needed) 7 RED REFLECTOR THROWN Warning Label Sheet - Reorder Part #’s OBJECT...
- Page 9 SA FE T Y SAFETY GUIDELINES crushed. Always keep a foldable ROPS system in the “locked up” position at all times. Most accidents can be avoided by a few seconds Never exceed the limits of any piece of machinery, of thought and a careful approach to handling whether the power unit of the implement.
- Page 10 SAFE T Y guards. Make sure all guards rotate freely on all The implement is operated from power supplied drivelines. Inspect chain or rubber guards before from the power unit PTO. Refer to the power unit each use and replace any that are damaged. manual for PTO engagement and disengagement instructions.
- Page 11 SA FE T Y OPERATION Stop the power unit and equipment immediately upon striking an obstruction. Turn off engine, Never operate the power unit or the implement remove key, inspect, and repair any damage before while under the influence of alcohol or drugs. resuming operation.
- Page 12 SAFE T Y Frequently check blades/tines/shanks. They should be sharp, free of nicks and cracks and securely fastened. Do not handle blades/tines/shanks with bare hands. Careless or improper handling may result in serious injury. Do not modify, alter or permit anyone else to modify or alter the power unit, the implement or any of their components in any way, except as outlined in this manual.
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Page 13: Assembly
ASS E M B LY TOOLS REQUIRED 3. Remove the tailwheel and 3” washer. • TIN SNIPS • SCREWDRIVER • VICE GRIPS • RATCHET • PLIERS • SOCKETS AND WRENCHES: 9/16”, 3/4”, 15/16”, 7/8”AND 1-5/16”. (Impact wrench is preferred) 1. Cut the zip ties and remove the PTO Shaft from the backside of the Rotary Cutter. - Page 14 ASSE MBLY 10. Raise the lift arms in the upright position, using NOTE: Set aside the CAT 1 pins, bolts, the bottom pivot point. washers and bushings. CAUTION: Shipping boots may fall off. 7. Once the CAT I pins are removed, lift up on the cutter to remove from the shipping boots.
- Page 15 ASS E M B LY 14. Go back and tighten the CAT I pins, on both 18. Remove the snap ring. sides, using a 1-5/16” wrench/socket. 15. Tighten the nuts on the backstraps. 19. Slide the PTO shield back by using a screwdriver to apply pressure and release the locking collar.
- Page 16 ASSE MBLY 20. Remove the PTO shear bolt. 24. Assembly of your Rotary Cutter is now complete. Please read the next section of this manual for filling the gearbox with oil, lubricating instructions, and sizing your PTO (if applicable). 21. Slide the PTO shaft onto the gearbox shaft. 22.
- Page 17 ASS E M B LY BEFORE PUTTING YOUR 4. Grease the two fittings in the rear tailwheel assembly. ROTARY CUTTER INTO SERVICE IMPORTANT: This Rotary Cutter was shipped without oil in the gearbox and without grease in the grease fittings. UNIT MUST BE SERVICED BEFORE USE.
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Page 18: Attaching
AT TACHIN G ATTACHING TO A TRACTOR 11. Pull back on shield to make sure driveline is locked. DANGER: To avoid bodily injury or machine 12. Do not pull back on pin this will release latch. damage whenever Rotary Cutter is attached, 13. -
Page 19: Modify Pto Driveline
M OD I FY IN G P TO Final Inspection and Adjustments IMPORTANT: PTO driveline may be too long for some tractor models, causing tractor transaxle damage. Modify driveline if necessary. Attach Rotary Cutter to tractor and check cutter-to-tractor driveline telescoping length clearance. - Page 20 MO DI FYING P TO SIZING THE PTO SHAFT CHECK DRIVELINE MAXIMUM LENGTH Refer to Figure 1 Refer to Figure 2 1. Detach the driveline from tractor PTO shaft and pull outer and inner drivelines apart. Make sure driveline’s collapsible length is 2.
- Page 21 M OD I FY IN G P TO CHECK DRIVELINE MAXIMUM 6. Hook driveline safety chain on the Rotary Cutter end of driveline to the tiller frame. Re-latch ANGLE safety chain to driveline shield. Refer to Figure 3 7. Start tractor and raise Rotary Cutter just IMPORTANT: To avoid premature driveline enough to remove support blocks.
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Page 22: Operation
O PE RATI O N PREPARING CUTTER FOR OPERATION c. Disengage PTO. d. Shut off tractor engine and remove key. DANGER: To help prevent severe injury or death to you or someone else: e. Wait until all moving parts have stopped. f. - Page 23 O PE R AT I ON (Continued from previous page) NOTE: Tractor forward speed should be Each Rotary Cutter can be adjusted to several controlled by gear selection, not engine cutting heights from 1.5 inches to 9 inches of speed. For maximum cutting efficiency, cutting height by moving the rockshaft control forward speed should allow cutter to maintain lever in conjunction with moving the tail wheel...
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Page 24: Lubrication/Maintenance
LU BRI CAT IO N AND MA I NT E NA N CE LUBRICATING AND MAINTAINING 7. Before each use, see the Rotary Cutter photo for lubrication intervals and locations in this section. MACHINE SAFELY 8. During operation, listen for abnormal sounds, DANGER: Help prevent bodily injury or death which might indicate loose part, damaged caused by entanglement in rotating... - Page 25 LU BRI CATI ON AND MAI NT ENANCE OBSERVE LUBRICATION SYMBOLS Lubricate with multipurpose grease. LUBRICATION BEFORE EACH USE NOTE: Pull each section to be sure driveline and shields are securely connected. Make certain PTO 1. Driveline Universal Joints shielding is in good condition. Do not grease outer a.
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Page 26: Service
SERVI CE PRACTICE SAFE 3. Slide the PTO shield back by using a screwdriver to SERVICE PROCEDURES apply pressure and release the locking collar. (There will be 3 tabs on the locking collar) Once the locking collar is released, slide the PTO shield back. CAUTION: To help prevent personal injury caused by unexpected movement, be sure to service machine on a level surface. - Page 27 S E RV I CE RE-ASSEMBLING DRIVELINE SHIELD 1. Replace white tabbed collar in groove of PTO shaft. 2. Slide driveline shield tube over white tab collar. Align slots/holes with holes in tube. 3. Slide universal joint cover up tube toward univer- sal joint.
- Page 28 SERVI CE REPLACING DRIVELINE SHEAR BOLT REMOVING AND INSTALLING IMPORTANT: Avoid shear bolt failure at start DRIVELINE (SHEAR BOLT) up by engaging the PTO slowly at low engine 1. Disconnect driveline shield chain. RPMs. 2. Bend back driveline shield cone. If shear bolt fails: 3.
- Page 29 S E RV I CE CHECKING BLADE WEAR IMPORTANT: Operating with blades that are not alike will cause vibration. Always replace worn or broken blades in pairs. Never replace a single blade. Check blades regularly for wear or breakage. REPLACING BLADES IMPORTANT: Operating with loose blade hardware will damage the blade pan and blades.
- Page 30 SERVI CE REPLACING BLADE PAN CAUTION: When replacing blades, blade hardware and blade pan it will be necessary to work underneath cutter. Be sure to support cutter frame at all four corner locations with safety shop stands to prevent accidental lowering.
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Page 31: Detaching/Storage
D ETAC H I NG /STO RAG E DETACHING CUTTER 6. Push pin in and slide driveline off tractor shaft. 7. Support and collapse driveline completely and CAUTION: To prevent personal injury caused lower onto PTO holder or onto mower deck. by unexpected movement: a. -
Page 32: Product Specifications
PRO DUC T SP E CI F I C ATI O N S RBRC402CL RBRC502CL RBRC602CL Weight 463 lbs. 530 lbs. 623 lbs. Hitch Cat 1/ quick hitch Cat 1/ quick hitch Cat 1/ quick hitch compatible compatible compatible Cutting Width 48"... -
Page 33: Parts
PA RTS Parts Overall View RBRC402CL, RBRC502CL, RBRC602CL... - Page 34 PARTS Parts Overall View RBRC402CL, RBRC502CL, RBRC602CL Item RBRC56MH- RBRC manual Holder w/ Number Part Number Description Hardware Item # Part# Description Wheel Hub for /TSC Rotary Cutters Rotary Cutter Tire/Wheel & RCTA Fork Assembly WFBWN Wheel Fork Bolt w/ Nut...
- Page 35 PA RTS Gearbox Parts List RBRC402CL, RBRC502CL, RBRC602CL Item Number Part Number Description 2000029 Gear Box Assembly S-201 Input Seal H-R0141 Input Gasket S-502 Vent Plug S-503 Pipe Plug-Sq. Head H-R0144 Output Gasket S-202 Output Seal...
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Page 36: Torque Specifications
TOR QUE S P E C I FI C AT I ONS Proper torque for American fasteners used on manufactured implement. Recommended Torque in Foot Pounds (Newton Meters).* AMERICAN Bolt Head Markings WRENCH BOLT DIAMETER SIZE(IN.)”A” (IN.)”B” AND GRADE 2 GRADE 5 GRADE 8 THREAD SIZE... -
Page 37: Trouble Shooting
T ROU BLE SHO OTING Problem Possible Cause Possible Remedy Leaves a streak of 1. Rotary cutter not level, 1. Level 3-pt. hitch linkage on tractor. uncut or partially cut side to side. 2. Sharpen or replace blades. grass. 2. Blade dull or bent. 3. -
Page 38: Warranty
WAR RA NT Y MANUFACTURER'S LIMITED WARRANTY Manufacturer warrants to the original purchaser that the purchased product is free from defects in material and workmanship for a period of one (1) year commencing on the date of original purchase, as evidenced by the original receipt, and will, at its option, repair, replace, or issue credit for any product or part found to be defective. - Page 39 WAR RA NT Y WARRANTY DISCLAIMER: This limited warranty is in lieu of, and manufacturer disclaims and excludes any express and implied warranties with respect to the product including, without limitation, merchantability and fitness for a particular purpose. No other express warranty, whether written or oral, given by any person or entity, including a retailer, with respect to any product, shall bind manufacturer.
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