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Summary of Contents for Zimmer FWR Series
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Tool changer FWR series DDOC01406 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 3: Table Of Contents
14 RoHS declaration ..................................21 15 REACH declaration ..................................21 16 Declaration of Incorporation ..............................22 17 Declaration of Conformity ................................. 23 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 4: Supporting Documents
General notices contain usage tips and valuable information, but no warnings of dangers to health. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 5: Safety Notices
Improper handling of suspended loads can cause serious injury. ► Always keep an adequate safety distance from suspended loads. ► Never walk underneath a suspended load. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 6: Proper Use
Installation, commissioning and maintenance may only be performed by trained specialists. These persons must have read and understood the installation and operating instructions in full. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 7: Product Description
5 Product description The product is a safe quick-change system. The basic and proven safety principles from DIN EN 13849-1 can be complied with only if original parts from Zimmer GmbH are used. The original parts from Zimmer GmbH required for the safety principles are:... -
Page 8: Type Plate
Article number Confirmation number 5.2 Product variants and compatibility INFORMATION ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Functional Description
As an alternative, the loose part can be manually locked with and released from the stationary part. Locking Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Functional Safety
► Please contact Zimmer Customer Service if you have any questions. For the maximum tool weight, refer to the tightening torque/tightening force specified in the technical data, taking into account the distance to the center of gravity and the mating force of the energy elements. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 11: Accessories
INSTRUCTIONS:FWR 8 Accessories INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website. -
Page 12: Installation
► Observe the tightening torque of the mounting screws. ► Verify the permitted load capacity of the required screw connections in accordance with VDI 2230. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 13: Installing The Storage Station
► Position the stationary part on the robot. ► Loosely attach the mounting screws. ► Tighten the mounting screws crosswise. Straight pins Connection Mounting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 14: Installing The Loose Part
► Position the loose part on the tool. ► Loosely attach the mounting screws. ► Tighten the mounting screws crosswise. Mounting screw Straight pins Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 15: Installing The Stationary Part And Loose Part
If a manual exchange is prohibited, the screw of the lock must be removed. The lock has no effect on the automatic change. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 16: Installing The Energy Supply
INSTALLATION AND OPERATING INSTRUCTIONS:FWR 10.5 Installing the energy supply ► Mount the push-fit fittings. Push-fit fitting INFORMATION ► You can find the information about connecting threads on the technical data sheet on our website. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Installing Accessories
► Please contact Zimmer Customer Service if you have any questions. 10.6.1 Installing the energy elements ► Remove the cover. ► Mount the energy element with the fitting screw. Cover Energy element Fitting screw Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Installing The Sensors
Cover 10.6.2.2 Installing the sensor on the storage station ► Screw the sensors into the storage station. Sensor of storage station Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 19: Commissioning
► Turn in the sensors until they emit a signal. ► Fasten the sensors at this position. ► Coat the sensors with sealing lacquer. Sensor of storage station Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 20: Maintenance
► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 21: Rohs Declaration
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 22: Declaration Of Incorporation
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Declaration Of Conformity
Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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