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KOVACO Elise900 User Manual

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Elise900
User Manual for Operation
and Maintenance

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Summary of Contents for KOVACO Elise900

  • Page 1 Elise900 User Manual for Operation and Maintenance...
  • Page 2 KOVACO Electric, a.s., edition: 2020...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS MANUFACTURER’S ADDRESS AND CONTACT DETAILS ........................11 1. INTRODUCTION ......................................13 1.1 GENERAL INFORMATION ..................................13 1.2 CE MARKING ........................................15 1.3 MACHINE ACCESSORIES..................................15 1.4 AUXILIARY ACCESSORIES ..................................15 2. INFORMATION ABOUT DOCUMENTATION ............................16 2.1 DATE OF PUBLICATION AND STATUS OF THIS MANUAL ......................16 2.2 COPYRIGHT AND TRADEMARK RIGHTS ............................16 2.3 EXPLANATION OF THE SYMBOLS AND ABBREVIATIONS USED ....................16 2.3.1 LIST OF ABBREVIATIONS ..................................
  • Page 4 8.4 VIEW OF LEFT CONTROL LEVER ...............................44 6.3.2 ALTERATIONS AND MODIFICATIONS ............................25 8.5 OVERVIEW OF CONTROLS OF THE KOVACO APPLICATION - IN CABIN MODE ............45 6.3.3 CHANGES TO THE DRIVER’S PROTECTIVE ROOF AND ROOF LOAD ................27 8.6 IDENTIFICATION POINTS ..................................46 6.3.4 USE OF NON-ORIGINAL PARTS ...............................27...
  • Page 5 18. TECHNICAL SPECIFICATIONS OF THE MACHINE ..........................78 19. DIMENSIONAL DRAWING OF THE MACHINE ..........................79 20. USER ACCOUNT ..................................... 80 GARAGE SECTION ......................................81 COMPANY ADMINISTRATION SECTION (Picture 15) ...........................82 ACCOUNT SECTION ......................................84 MANUAL FOR THE KOVACO APPLICATION ............................87 NOTES ..........................................98...

  • Page 6: Manufacturer's Address And Contact Details

    MANUFACTURER’S ADDRESS AND CONTACT DETAILS KOVACO Electric a.s., U Hellady 4, 140 00 Prague 4, Czech Republic, Company ID: 089 00 213, Tax ID: CZ 089 00 213, www.kovacoe- lectric.com, e-mail: info@kovacoelectric.com...

  • Page 7: Introduction

    1. INTRODUCTION 1.1 GENERAL INFORMATION The skid-steer loader described in these operating instructions meets the requirements of relevant technical standards and safety regulations. If you want to use the skid-steer loader on public roads, it must meet the requirements of applicable national standards of the country where the skid-steer loader is operated.

  • Page 8: Ce Marking

    1.2 CE MARKING The manufacturer uses the CE mark to demonstrate the conformity of the skid-steer loader with the standards and reg- Danger ulations in force at the time of sale. This fact is confirmed by the CE Declaration of Conformity. The CE mark is indicated on the manufacturer’s label.

  • Page 9: Information About Documentation

    UNIT SYMBOL NAME OF UNIT EXPLANATION KOVACO is constantly working on the further development of skid-steer loaders. These operating instructions are therefore subject to change. No claims can be made based on the information or images provided in this document. °C...

  • Page 10: Informative Images

    3. ENVIRONMENTAL IMPACTS 2.3.2 INFORMATIVE IMAGES a) Illustrations of functions and procedures (Picture 1) 3.1 PACKAGING This document explains the (typically sequential) order in which certain functions or operations are run or performed. For added protection, some parts of the skid-steer loader are wrapped in packaging during transport. This packaging must To show these sequences, illustrative images of the skid-steer loader are used.

  • Page 11: Inappropriate Use

    4.3 INAPPROPRIATE USE 4.7 RESIDUAL RISK The operator or the driver/vehicle operator, as opposed to the manufacturer, is liable for risks arising out of incorrect use Even with careful operation and compliance with all standards and regulations, risks cannot be completely excluded when of the device.

  • Page 12: Stability

    4.8 STABILITY 5.1 RISKS FOR STAFF The loader stability tests have been performed in accordance with the latest technical standards; its stability is guaranteed In line with the Decree on Safety and Health Protection in the Operation of Technical Equipment and applicable laws on occupa- providing that the loader is used correctly and for the intended purpose.

  • Page 13: Basic Safety Rules

    6.2 BASIC SAFETY RULES 6.3 BASIC SAFETY RULES FOR OPERATION 6.2.1 DRIVER OBLIGATIONS 6.3.1 INSURANCE COVERAGE ON A CONSTRUCTION SITE The driver must be instructed in their duties. In many cases, public transport is not permitted on construction sites. Any incorrect use of this machine may cause serious physical harm or even fatal injuries! Unauthorized persons are prohibited from using this device.
  • Page 14 Genuine parts, attachments and accessories are specially designed for this loader. We would like to draw your attention specifically to the fact that non-original parts, attachments and accessories from other suppliers have not been tested and approved by KOVACO! Warning Warning Do not enter under the cabin unless the cabin is empty and the support strut installed.
  • Page 15 6.3.5 LOADER DEFECTS AND DAMAGE, INCORRECT USE OF SAFETY DEVICES 6.4 INSULATION TEST Damage and other faults of the loader or its attachment must be immediately reported to the operator so that the fault can The insulation of the loader must provide sufficient insulation resistance. Consequently as part of the tests under the FEM be rectified by the same.
  • Page 16 6.5.3 HYDRAULIC FLUID Smoking and access with fire or open flame is prohibited! Observe the legal regulations of the country of operation! Warning These fluids are exposed to high pressures in the loader operation and pose a potential health Danger Danger.
  • Page 17 In case of injury, seek medical attention immediately. Rinse spilled battery acid immediately with plenty of water. Warning Dispose of used battery acid in accordance with applicable regulations. 6.5.5 DISPOSAL OF CONSUMABLES Picture 3: Possible place for storing a fire extinguisher Warning The manufacturer recommends equipping the loader with a suitable fire extinguisher to be at hand during operation Materials that accumulate during repairs, maintenance and cleaning must be properly collected...
  • Page 18 6.10 SECURITY RULES FOR TRAVEL ON PUBLIC ROADS Using public roads (outside Class I and II roads) only is permitted for moving between workplaces, or to reach Warning a nearby workplace via the shortest route outside rush hours. The maximum load capacity of the machine (900 kg) can only be used on a paved and level When driving, the boom must be fully lowered to the lowest position, with the bucket tilted towards the boom to the surface.
  • Page 19 6.12 IT IS PROHIBITED: The work device (7) on which the work tool (8) is mounted is attached to the rear part of the frame. The wheels (9) are mounted on gearboxes (10), which are bolted to the sides of the frame. The independent heating system is built into the To use the loader without training and without following the operating instructions;...
  • Page 20 Secure the attachment by sliding the pins (2) into the holes on the work tool, and flip the levers (1) back to the orig- and for monitoring operating data, the Kovaco mobile application is used, which is installed on a mobile phone or tablet.
  • Page 21 8. VIEWS 7.8 CABIN The cabin is structurally conceived as a safety design, and complies with the FOPS and ROPS tests. The cabin attachment is designed so that it can be tilted, giving you access to the loader units for repairs. The cabin is entered through the front 8.1 OUTSIDE VIEW OF THE LOADER (Picture 10) door.

  • Page 22: View Of Right Control Lever

    8.2 LAYOUT OF THE DRIVER’S CABIN 8.3 VIEW OF RIGHT CONTROL LEVER Picture 11 Picture 12 Ignition switch Right control lever handle Smartphone Reserve button Storage tray Full oil flow lock button Left control lever Attachment button f2 Right control lever Attachment button f1 Bottle holder Reserve button...

  • Page 23: View Of Left Control Lever

    8.4 VIEW OF LEFT CONTROL LEVER 8.5 OVERVIEW OF CONTROLS OF THE KOVACO APPLICATION - IN CABIN MODE Picture 14 Left turn indicator Hydraulic speed selection Selected hydraulic speed level Picture 13 Active wiper indicator Active work lights indicator Left control lever handle...

  • Page 24: Identification Points

    8.6 IDENTIFICATION POINTS 8.7 MANUFACTURER’S LABEL The loader is identifiable by information on the manufacturer’s labels (Pictures 16, 17 and 18): Picture 16 - Battery manufacturer’s label Picture 15 Chassis manufacturer's label Cabin manufacturer's label Lubrication schedule and maintenance Hydraulic tank No entry warning sign Picture 17 - Factory label Information on controls...
  • Page 25 (Picture 31): Danger After pairing the phone with the machine and turning on the Kovaco application, you can start fully using If cables are damaged, there is a risk of short circuit. The battery cable must not be pinched when the machine.

  • Page 26: Driving Style

    When working with the Elise 900 loader, it is very important to monitor the machine load or the power intake from the loader battery. For this, the power intake indicator is used in the Kovaco application on the phone. Do not change predefined setpoints.

  • Page 27: Battery

    OPERATION After connecting the battery to the mains, the control unit performs a light test of all the indicators. The green light means Danger of explosion if hydrogen accumulates inside the cabin BATTERY CONNECTED, remains lit up (continuously). Hydrogen from the battery compartment may enter the cabin through unsealed openings in the Once connected, the AUTOSTART function launches.

  • Page 28: Adding Fluid To The Washer System

    LED SIGNALS 10.4 CHECKING THE CONDITION OF WHEELS AND TYRES SIGNAL GREEN YELLOW GREEN YELLOW Danger Energy from the grid only Beware of accidents! Uneven wear or incorrect air pressure reduces the loader stability, increas- Energy from the battery only es braking distance and also poses a risk of tipping over.

  • Page 29: Adjusting The Driver's Seat Grant St Plus

    Use the cabin handrail (5) as support when getting into and out of the loader. The door frame (6) can also be used as an aid. Always enter the loader in the front direction (Picture 36): Warning Grasp the handrail (5) with your left hand and hold. When getting into and out of the loader, only use equipment designated for this purpose.

  • Page 30: Shifting The Driver's Seat

    In order for the seat upholstery to optimally dampen shocks 10.6.4 ADJUSTING THE LUMBAR SUPPORT and vibrations, the driver’s seat suspension needs to be adjusted to the weight of your body. It will have a positive effect on your The lumbar support can be adjusted to suit the shape of the spe- back and help protect your health.
  • Page 31 10.7 SAFETY RAMP Correct use of the safety ramp: Picture 44 Picture 45 Picture 50 Picture 51 The safety ramp is tilted open in the basic po- Safety ramp in closed position. For closing the safety ramp correctly, make sure Incorrect position of legs.

  • Page 32: Switching On The Ignition And Putting The Loader Into Operation

    Insert the ignition key into the ignition switch and turn it to position "I". left corner of the Kovaco application as follows: pressing the button turns on the road lights, by pressing the button the second time the road lights are switched off. Switching Start the Kovaco application and log into the application (more in the Kovaco Application Manual).

  • Page 33: Cabin

    The light beacon is switched on with the button with the respective icon in the lower left corner of the Kovaco application as follows: pressing the button turns on the beacon, by pressing the button the second time the beacon turns off. Switching on the light beacon illuminates the button.

  • Page 34: Loader Control With The Work Add-On (Boom With Bucket)

    12. LOADER CONTROL WITH THE WORK ADD-ON (BOOM WITH BUCKET) 13. LOADER CONTROL WITH AUXILIARY HYDRAULIC DEVICE Danger Danger Risk of serious or fatal injuries when operating the loader! Risk of serious or fatal injuries when operating the loader and its attachments! Tighten the seat belt well.

  • Page 35: List Of Optional Attachments

    15. CLASSIFICATION OF ROCKS Warning Rocks are classified into 7 classes according to the difficulty of separating and removing them. These classes are called minability classes (this is an excerpt from the standard, the exact wording is given in ČSN 733050). When working with an attachment fitted, follow the operating instructions supplied with each attachment! 15.1.1 CLASS...

  • Page 36: Class

    16. REMOVING / INSERTING THE BATTERY 15.5.5 CLASS a) Non-cohesive with grain size from 100 to 250 mm in more than 50% of volume of the rock to be separated, with grain size 16.1 REMOVING THE BATTERY FROM THE MACHINE above 250 mm up to 0,1 m3 individually in more than 10% up to 50% of volume of the rock to be separated (coarse gravel with stone/boulders);...

  • Page 37: Preventive Maintenance

    17. PREVENTIVE MAINTENANCE Danger Maintenance is important and is the best protection against premature wear of the unit assemblies. Perform the prescribed works to prevent possible malfunctions. In regular checks and inspections, it is possible to detect wear and malfunction, The battery may only be replaced by trained personnel.

  • Page 38: Correlation Tables For Oils And Lubricating Greases

    17.2 CORRELATION TABLES FOR OILS AND LUBRICATING GREASES MAINTENANCE INTERVALS AFTER OH 17.2.1 HYDRAULIC TANK INSPECTION AND MAINTENANCE WORKS SLOVNAFT - HV 46, HV 32, HV 68 1000 1500 SHELL - TELLUS 32 - Leaks MOBIL - DTE 25, DTE 15M, SHC 525 - Hoses, aggregates - Work devices •...

  • Page 39: Description Of Maintenance Activities

    17.3 DESCRIPTION OF MAINTENANCE ACTIVITIES 17.3.6 MAINTENANCE OF THE LOADER’S ELECTRICAL EQUIPMENT 17.3.1 OIL CHANGE IN THE HYDRAULIC SYSTEM Drain the oil by unscrewing the plug on the bottom edge of the hydraulic tank. Warning When changing the oil, observe maximum cleanliness. Fill the new oil through a filter with an efficiency of 10 µm. The correct For the proper functioning of the entire electrical equipment, properly charged and maintained oil level is indicated by the position of the oil mark on the tank.

  • Page 40: Technical Specifications Of The Machine

    18. TECHNICAL SPECIFICATIONS OF THE MACHINE 19. DIMENSIONAL DRAWING OF THE MACHINE TRANSMISSION AND DISTRIBUTION SYSTEMS WEIGHT DATA Machine operating End gears 3300 kg weight WHEELS Total machine weight 4200 kg firmly attached Type Machine transport weight 3200 kg to the gearboxes, springless ELECTRICAL INSTAL- TYRES LATIONS...

  • Page 41: User Account

    GARAGE SECTION The Kovaco user account is used to manage Kovaco machines and their attachments. The account also includes adminis- In the Garage you can see all your machines (Picture 13) and you can manage them. Click Edit Machine to change the name tration of users and of individual authorizations to handle the machinery.

  • Page 42: Company Administration Section (Picture 15)

    COMPANY ADMINISTRATION SECTION (Picture 15) This section allows you to set up your company profile (Picture 16) and manage NFC chips, which are used to activate the machine in the application so that the driver can operate it. Several NFC chips may be available to operate a single machine.

  • Page 43: Account Section

    ACCOUNT SECTION In the Account section, you set your user data. This section allows you to change the login details for accessing the user account. Picture 19 - The Account section...

  • Page 44: Manual For The Kovaco Application

    Elise900 Manual for the Kovaco Application...
  • Page 45 DOWNLOADING THE APPLICATION The Kovaco application is already available on the supplied mobile device. If you use a device other than the one supplied to control the machine, download the Kovaco application from the Google Play store following the download instructions on your mobile device.
  • Page 46 10:30 AM 10:30 AM 10:30 AM Picture 6 - Dark application mode Picture 3 Picture 4 Picture 5 SETTINGS Part of the landing page is the Settings section. In the settings you can: Select a dark or light application mode (Pictures 6 and 7), or automatic switching between these modes depending on ambient lighting (Picture 8);...
  • Page 47 IN CABIN MODE - DESCRIPTION OF INDIVIDUAL CONTROL AND INDICATORS REMOTE MODE - DESCRIPTION OF INDIVIDUAL CONTROLS AND INDICATORS Picture 10 Picture 11 Left turn indicator Name/designation of machine Hydraulic speed selection Left turn indicator Selected hydraulic speed level Hydraulics control Active wiper indicator Active wiper indicator Active work lights indicator...
  • Page 48 REMOTE MODE - COMBINED CONTROL MODE Warning When controlling the machine remotely via Remote Mode, make sure to pay attention to the proper handling of the application. When using the application, the application may malfunction (image freezing, application or sys- tem crash, etc.).
  • Page 49 Picture 14 - Combined control mode with both travel control and hydraulics control enabled and with both controllable REMOTE MODE - SEPARATE CONTROL MODE Picture 15 - Separate control mode with both travel control and hydraulics control enabled and with both controllable Selection of travel speed and hydraulic speed.

  • Page 50: Notes

    NOTES NOTES...
  • Page 51 COPYRIGHT KOVACO Electric a.s. All rights reserved.

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