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Summary of Contents for ARJAY ENGINEERING 4100-PRO
- Page 1 MODEL 4100-PRO Oil/Water Emulsion Profiler User Manual Technical Support Continental North America Toll Free 1-(800) 387-9487 Ph: +1 (905) 829-2418 Fx: +1 (905) 829-4701 A Product of Arjay Engineering Ltd. Oakville, Ontario, Canada www.ArjayEng.com MODEL: HARDWARE NO.: SOFTWARE NO.: SERIAL NO.:...
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Page 2: Table Of Contents
Model: 4100-PRO User Manual Rev: 1.0 TABLE OF CONTENTS INSTRUMENT OVERVIEW .................... 4 Features ......................6 Model Numbers ....................6 Specifications ..................... 7 INSTALLATION ....................... 8 Main and Remote APP Panel Installation ............8 ... - Page 3 Model: 4100-PRO User Manual Rev: 1.0 TABLE OF FIGURES Figure 1 – Instrument System Overview ....................... 4 Figure 2 – PMC Installation Overview ......................9 Figure 3 – Typical Water In Oil Application Overview ................. 10 ...
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Page 4: Instrument Overview
Rev: 1.0 INSTRUMENT OVERVIEW The Arjay Model 4100-PRO is a capacitance based monitor used for the measurement of emulsions, interfaces, and concentrations of water in oil or other mixtures in a pipe or vessel. The control panel receives input data from one or more Arjay PMC cards installed at the sensing probes and, through a site calibration, displays a graphic visual profile of the % water in oil emulsions. - Page 5 Model: 4100-PRO User Manual Rev: 1.0 Main Panel The main panel is a wall mounted touch screen monitor to be installed in a general purpose (non- hazardous) location that is accessible for set-up and observation of the display and alarms.
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Page 6: Features
One common fault relay analog outputs and RS-485 communication Arjay PMC Card input per robe Arjay 4100-PRO module per probe Model Numbers 4100‐PRO ‐ a ‐ b f g ‐ h h –... -
Page 7: Specifications
Model: 4100-PRO User Manual Rev: 1.0 Specifications Power Input: - 100-240 VAC +/- 10%, 50/60 Hz, 1PH (1.95A 0.97A) 2.0 fuse - 24 vdc, 4 amp MAX (Optional) User Interface: Touch Screen Full Colour 6 “ display on Main Panel... -
Page 8: Installation
User Manual Rev: 1.0 INSTALLATION NOTE: If any damage to the instrument is found, please notify an Arjay Engineering representative as soon as possible prior to installation. Main and Remote APP Panel Installation Choose a mounting location in accordance with good instrument practice. Extremes of ambient temperature and vibration should be avoided (see specifications and installation drawing). -
Page 9: Figure 2 - Pmc Installation Overview
Model: 4100-PRO User Manual Rev: 1.0 make sure the threads are clean to ensure a good electrical ground connection between the tank, flange and fitting. The distance between the probe and the ground reference: This only applies to probes without concentric shields. The closer the distance to the tank or pipe wall, the greater the sensitivity of measurement;... -
Page 10: Figure 3 - Typical Water In Oil Application Overview
Model: 4100-PRO User Manual Rev: 1.0 Figure 3 – Typical Water In Oil Application Overview... -
Page 11: Electrical Installation
Model: 4100-PRO User Manual Rev: 1.0 Electrical Installation Refer to the drawings provided by the contractual engineer for your project and the drawings included with this manual. Figure 4 – Electrical Installation Overview Wiring The main control panel supplies a 24 VDC power to the APP panel and communicates via RS485 modbus. -
Page 12: Glossary Of Symbols
Model: 4100-PRO User Manual Rev: 1.0 Glossary of Symbols Attention, consult accompanying documents Attention, veuillez consulter les documents ci-joints. Protective Earth Fuse Terre de protection Coupe-circuit; fusible Direct Current (DC) Normally open relay contacts Courant continu Contacts travail Normally closed relay contacts... -
Page 13: Power Up Introduction
Model: 4100-PRO User Manual Rev: 1.0 POWER UP INTRODUCTION Power Up Check that the power wiring and connections to the main panel, remote APP panel, PMC card at the probe and interfaced equipment are wired in accordance with the electrical installation drawings. -
Page 14: 3.2.1 Keypad Main Menu Entry
Model: 4100-PRO User Manual Rev: 1.0 3.2.1 Keypad Main Menu Entry Below the touch screen are 4 touch keys. Home At any time, you can press the Home Key to return directly to the Home Screen Help This provides serial number information and an overview of the system operation and components. -
Page 15: Setup And Calibration (Parameter Settings)
Model: 4100-PRO User Manual Rev: 1.0 SETUP AND CALIBRATION (PARAMETER SETTINGS) This section describes the screen, alarm and interface features accessed through the Main Panel. See Controller Setting Sheet (Section 6.0) in back of manual for Factory Default values. Press “... -
Page 16: Alarm Setup
Model: 4100-PRO User Manual Rev: 1.0 output so that it approaches the 40% change over a period of 10 seconds. If the level returns to a lower point, the mA will follow the new path with the same dampening affect. - Page 17 Model: 4100-PRO User Manual Rev: 1.0 Select BELOW if the requirement is for the relay to alarm if the % oil drops below a setpoint. The parameters are now set for relay 1. Repeat the above steps for the rest of the relays.
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Page 18: Analog Output
Model: 4100-PRO User Manual Rev: 1.0 Analog Output Figure 10 – Analog Output Screen View The Passcode 2000 will be required to make changes in this section. A mA analog output is available for each probe. Select which probe you wish to set up. -
Page 19: Calibration
Figure 11 – Pulse Card Set-up Screen View Calibration Reminder The 4100-PRO has a real-time clock. After calibration, the calibration date is recorded in the diagnostics. A calibration reminder can be set for up to 999 days. This feature can be enabled by toggling Yes or No on the “ENABLE CALIBRATION REMINDER”... -
Page 20: Full Calibration (2 Point) (Most Typical)
Model: 4100-PRO User Manual Rev: 1.0 This unit allows for three types of calibration. 4.5.1 Full Calibration (2 Point) (Most Typical) After the setup parameters have been entered for the application, a process calibration is required. The Full Calibration is most typical. - Page 21 Model: 4100-PRO User Manual Rev: 1.0 Enter 1 Point Enter a value, in %, of the oil emulsion surrounding the probe being calibrated and then press “Capture” to confirm and “Captured” will display. If using air to temporarily simulate oil, enter 100%.
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Page 22: Point Calibration (Not Typical)
Model: 4100-PRO User Manual Rev: 1.0 4.5.2 1 Point Calibration (Not Typical) This calibration requires a known slope to allow for a single calibration point. This calibration is only used if prior calibration for your application has been collected. This calibration is not typical... -
Page 23: Manual Calibration (Not Typical)
2 level value in % was entered identical to 1 point. Press the Home Key or CALIBRATION OK to return to the main screen. The Arjay 4100-PRO is now set up, calibrated and operating to your process conditions. -
Page 24: Diagnostic Information
Model: 4100-PRO User Manual Rev: 1.0 Diagnostic Information Figure 16 – Diagnostic Information Screen View Select which probe diagnostics are desired. These are View Only screens. They provide various diagnostic information that is communicating between the probe and the controller or has been entered during a calibration. -
Page 25: Troubleshooting
Model: 4100-PRO User Manual Rev: 1.0 TROUBLESHOOTING Main Panel Press for some troubleshooting tips. “ ” Condition: Power Supply Status Confirm the Power Supply LED is active (Green). GREEN LED Condition: Power Input Status Confirm the Power input is 100-240 VAC using a meter. - Page 26 Model: 4100-PRO User Manual Rev: 1.0 Condition: No Transmitter Signal (Status LED is Red) Under normal operating conditions, LED 2 should be Green. If there is an error, LED 1 goes Red. Make sure the PMC-2800 is installed.
- Page 27 Model: 4100-PRO User Manual Rev: 1.0 Condition: Reading not Accurate For probes without a factory supplied concentric shield, make sure the probe is parallel to its ground reference which may be the tank wall or the inside of a stilling pipe (if probe is installed in a pipe).
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Page 28: Controller Settings Sheet
Model: 4100-PRO User Manual Rev: 1.0 CONTROLLER SETTINGS SHEET Checked by Model Number Serial Number Software Rev. FACTORY USER PARAMETER DESCRIPTION SETTING SETTING PMC A value PMC-2800 setup parameters PMC K value PMC-2800 setup parameters PMC C value PMC-2800 setup parameters Cal. - Page 29 Model: 4100-PRO User Manual Rev: 1.0 Relay 2 off Alarm relay 2 differential off value Failsafe ON sets the relay as normally energized Relay 2 Failsafe (no alarm) and de-energized in an alarm condition. Relay 2 Alarm Alarm action above OR below alarm level...
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Page 30: Modbus Map And Detail
Model: 4100-PRO User Manual Rev: 1.0 MODBUS MAP AND DETAIL 2 Wire RS-485 (1/2 Duplex) 9600 Baud, Even parity, 8 Data bits, 1 stop bit. For connection to a PC, an RS-485 to USB converter module and modbus software (Modbus Poll, DAQfactory, etc.) be used. -
Page 31: Detailed Electrical And Dimensional Drawings
Drawings are included in this section that are specific to your model ordered. If drawings are not included here, record the serial number on the left outside wall of the main panel and contact: ARJAY ENGINEERING TECHNICAL SUPPORT (800) 387-9487 +1 (905) 829-2418...
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