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Svarog 105 PLASMA CNC Operating Manual

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PLASMA CUTTING MACHINE
SVAROG 105 PLASMA CNC
OPERATING MANUAL
ALFA IN a.s ©
www.alfain.eu
SVAROG 105 PLASMA CNC návod EN 01

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  • Page 1 PLASMA CUTTING MACHINE SVAROG 105 PLASMA CNC OPERATING MANUAL ALFA IN a.s © www.alfain.eu SVAROG 105 PLASMA CNC návod EN 01...

  • Page 2: Table Of Contents

    2/30 CONTENT INTRODUCTION ..................3 SAFETY ....................4 CONDITIONS OF USE ................6 TECHNICAL DATA ................... 7 MAIN PARTS OF THE MACHINE ............9 ACESSORIES ..................13 HAND TORCH SVS-105 AND CONSUMABLES ........14 FIRST STEPS ..................17 CUTTING ....................19 10.

  • Page 3: Introduction

    ALFA IN a.s. Thank you for purchasing our product and we believe that you will be satisfied with our machine. The SVAROG 105 PLASMA CNC machine is designed for cutting metals on the basis of modern technology of material cutting by means of a thin jet of plasma gas.

  • Page 4: Safety

    4/30 2. SAFETY GENERAL REQUIREMENTS 1. The machine may only be operated by a worker who is thoroughly familiar with the issue of plasma cutting and who has received appropriate training. 2. Disconnect the device from the mains before any work on the electrical part, removal of the cover or cleaning.
  • Page 5 5/30   Note The machine torch cannot be used for versions without CNC!   Note 1. It is forbidden to operate a machine with damaged insulation of the cutting torch or supply cable. 2. Never operate the machine taken down or damaged covers. 3.

  • Page 6: Conditions Of Use

    9. All interventions in the el. equipment as well as repairs (disassembly of the mains plug) may only be carried out by an authorized person. SVAROG 105 PLASMA is designed for mains voltage 3x400 V. The mains voltage and power input must correspond to the mains plug.

  • Page 7: Technical Data

    7/30 inspection once every 6 months by an authorized worker according to ČSN 331500,1990 and ČSN 050630,1993. Cutting machine in terms of interference suppression is intended primarily for industrial premises. In the case of use of other areas may be need for special measures (see EN 60974-10).
  • Page 8 8/30 Standards EN 60974-1, EN 60974-10 cl. A Dimensions (w x l x h) 377 x 802 x 621 Weight 46,7 * Parameters in parentheses are for 32 A mains protection. The machine is equipped from the factory with a 63 A plug, if you need cutting at DZ 100% with a current greater than 95 A, it is necessary to replace the fork with 32 A and operate the machine under a 32 A @ circuit breaker.

  • Page 9: Main Parts Of The Machine

    9/30 The continuous power of the control panel is stated only for the connection of the plasma, as a single appliance. 5. MAIN PARTS OF THE MACHINE FRONT AND REAR PANELS Pic. 1 Main parts of the machine, front and rear view Pos.
  • Page 10 10/30 CONTROL PANEL Pic. 2 Control panel Pos. Icon Description Encoder with button Display with overal icon layout Cuttin current  Always active after switching on the machine  The value is changed by turning the encoder V1 Gas test ...
  • Page 11 11/30  Exit the gas test by briefly pressing encoder V1 Pressure  active after a short press on encoder V1  change the value by turning encoder V1; the selection does not need to be confirmed, it will be saved automatically ...
  • Page 12 12/30 cutting current setting Display brightness  active after 4 short presses of encoder V1  change the value by turning the encoder V1, the selection does not need to be confirmed, it is saved automatically  after 5 s of inactivity, the machine switches back to the cutting current setting Current voltage...

  • Page 13: Acessories

    Bevel Tolls PT 40, 60, SCP 60, TH-70,125 7175 Circle cutting attachment - set SVH-105,125 Pic. 3 5.0508 Welding carriage P 80 5302 Air filter AT 1000 5304 Filter - set AT 1000 k SVAROG PLASMA S777c. Welding Helmet Barracuda S777C ALFA IN a.s © www.alfain.eu...

  • Page 14: Hand Torch Svs-105 And Consumables

    14/30 Pic. 3 Carriage P 80 7. HAND TORCH SVS-105 AND CONSUMABLES SYSTÉM SV-FIT The SV-FIT system allows great variability when using different ends of welding torches or allows to extend the torch length from the standard 9 m or 12 m using Cable koax.
  • Page 15 15/30 In general, the current set of consumables lasts an average of 1 to 3 hours of cutting (ignited arc). Under normal conditions, the nozzle wears first when cutting by hand, the electrode lasts about half as long as once. When replacing o-ring 5790, lubricate the o-ring area with lubricant 7101.
  • Page 16 16/30 CONSUMABLE PARTS 20-70 A CONSUMABLE PARTS 80-105 A Parts with * are mounted on the burner upon delivery. START SET The start set contains a nozzle and a nozzle body and a gas distributor, which the torch is not fitted with, 5 nozzles of each type and 20 electrodes. Code Name Quantity...

  • Page 17: First Steps

    5. Connect the compressed air on connector A6 on the rear wall of the machine. 6. SVAROG 105 PLASMA has a pressure regulator A5 on the rear panel. 7. Set the pressure with the regulator on the rear panel of the machine to 5.5 bar.
  • Page 18 In order to achieve high cutting quality and to avoid serious faults on the torch, it is strongly recommended that a filter be always included in the inlet - Fig. 4. Pos. Code Description 5304 Filter - set AT 1000 k SVAROG PLASMA 5302 Air filter AT 1000   Note Max.

  • Page 19: Cutting

    The use of a filter and separator built into the SVAROG 105 PLASMA as the only stage of air conditioning is completely insufficient. In cases where the compressor sucks in high-humidity air,...
  • Page 20 Article 10.1.4. The use of any other type and design of burner must be consulted with ALFA IN a.s. 6. SVAROG 105 PLASMA must not be connected directly to a pressure source higher than 8.5 bar or to cylinders! Connection to such sources is only possible via a suitable pressure reducing valve, which is tested for the corresponding inlet pressure and flow.

  • Page 21: Indicative Parameters - Cutting Gaps

    21/30   Caution An unstable arc causes very intense interference, which can cause the machine control system to collapse or endanger the surrounding equipment! Conical cut 1. If there is a false cut turn off the machine, release the shield cup and rotate the cutting tip about 1/4 and again try to cut.

  • Page 22: Indicative Cutting Parameters

    22/30 85 A 65 A 45 A 11. 105 A - INDICATIVE CUTTING PARAMETERS Fine-grained steel 105 A Sheet Cutting Initial Time of Productive High thickness height of piercing pierce cut, speed cutting (mm) the torch height (with) (m / min) quality, (mm) (mm)

  • Page 23: A - Indicative Cutting Parameters

    23/30 ALUMINIUM 105 A Sheet Cutting Initial Time of Productive High thickness height of piercing pierce cut, speed cutting (mm) the torch height (with) (m / min) quality, (mm) (mm) speed (m / min) 7,09 5,98 0,75 5,02 4,17 0,75 3,28 2,64 2,45...

  • Page 24: A - Indicative Cutting Parameters

    24/30 3,05 2,45 1,90 1,55 1,40 1,10 0,76 0,70 Side start Side start 0,57 0,48 Side start Side start 0,37 0,30 ALUMINIUM 85 A Sheet Cutting Initial Time of Productive High thickness height of piercing pierce cut, speed cutting (mm) the torch height (with)

  • Page 25: A - Indicative Cutting Parameters

    25/30 STAINLESS STEEL 65 A Sheet Cutting Initial Time of Productive High thickness height of piercing pierce cut, speed cutting (mm) the torch height (with) (m / min) quality, (mm) (mm) speed (m / min) 10,00 8,10 8,26 6,70 6,15 5,20 2,85 2,45...

  • Page 26: Maintenance

    26/30 4,90 3,85 3,56 2,20 2,05 1,35 STAINLESS STEEL 45 A Sheet Cutting Initial Time of Productive High thickness height of piercing pierce cut, speed cutting (mm) the torch height (with) (m / min) quality, (mm) (mm) speed (m / min) 12,50 9,00...

  • Page 27: Torch Connection Schema

    27/30 of the collected condensate, at least once a day during continuous operation. Next step, visually check the degree of contamination of the air filter and, if necessary, dismount and clean it. 3. Setting the working pressure - during cutting, the pressure must not fall below 5.0 bar.

  • Page 28: Error Messages

    28/30 17. ERROR MESSAGES Error messages appear on the machine display. At the same time, a QR code is displayed, which allows you to open the legend of error messages on mobile phones. Error code Symbol Fault / Solution procedure Power module overload.

  • Page 29: Statement Or Warranty

    29/30 18. STATEMENT OR WARRANTY 1. In accordance with the warranty periods stated below, ALFA IN guarantees the proposed product to be free from defects in material or workmanship when operated in accordance with the written instructions as defined in this operating manual.

  • Page 30: Disposal

    30/30 Warranty and post – warranty repairs 1. Warranty repairs are manufactured by the manufacturer or its authorized service organization. 2. The procedure is similar in the case of post-warranty repairs. 3. Report the complaint to e-mail: servis@alfain.eu or to the phone number +420 563 034 626.

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