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Table of Contents
Summary of Contents for Badger Power Electronics Amstel 7.4kW Smart
- Page 1 Amstel 7.4kW Smart Socket User & Installation Manual...
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Page 3: Table Of Contents
User Manual Contents ............1 1. Safety Information..............1 1.1. Important safety instructions........1 1.2. Notes................2 2. Specification................3 2.1. Datasheet..............3 2.2. Features.................4 2.3. Dynamic Load Balancing..........4 3. Preparation for Installation............5 3.1. Installation requirements..........5 3.2. Electrical Wiring Diagram..........6 3.2.1. 230V Single Phase.........6 3.3. Installation Considerations.........6 4. - Page 4 DLB Box Manual ..............20 1. Precautions...................21 2. Description..................21 2.1. Introduction..............21 2.2. Performance..............21 3. Installation Instructions............22 3.1. Accessories..............22 3.2. DIN Rail Installation............22 3.3. Flush Mounted Installation...........23 3.4. Connection..............24 4. Safety Instructions & Troubleshooting........25 4.1. Instructions..............25 4.2. Troubleshooting.............25...
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Page 5: User Manual Contents
1. Safety Information 1.1. Important Safety Instructions This document contains important instructions and warnings that must be followed for both installation and maintenance of the EV Charger. WARNING • Read this entire document before installing or using the EV Charger. •... -
Page 6: Notes
CAUTIONS • Do not use private power generators as a power source for charging. • Incorrect installation and testing of the EV Charger could potentially damage either the vehicle’s battery and/or the EV Charger itself. Any resulting damage is excluded from New Vehicle Limited Warranty and the EV Charger Limited Warranty. -
Page 7: Specification
2. Specification 2.1 Datasheet... -
Page 8: Features
2.2. Features • Built-in with over-voltage protection, over-current protection, over temperature protection, ground fault detection, CP abnormal signal protection and Type A RCD for Europe standard. • Operating temperature range: -25°C to 55°C. • IP55 protecting rate, operating humidity range 0-95% for indoor and outdoor. • Built-in temperature sensor for fire protection. • Easy cable storage. • The EV charger can be wall-mounted or pole-mounted. There are three wiring configurations for the EV charger - bottom, top and rear wiring. -
Page 9: Preparation For Installation
3. Preparation for Installation 3.1. Installation Requirements Installation of the EV Charger requires that you: • Calculate the existing electrical load to determine the maximum operating current. • Calculate the distance to ensure minimal voltage drop. • Obtain any necessary permits from the local authority that has jurisdiction and confirm that the follow-up inspection has been scheduled by an electrician after the installation is complete. •... -
Page 10: Electrical Wiring Diagram
3.2. Electrical Wiring 3.2.1. 230V Single-Phase The L, N and PE should be wired according to local requirements. The phase used must measure 230V (±10%). • WARNING: Each ground must be connected to neutral at only one point, or the EV charger cannot operate. • WARNING: Before installing the EV charger, identify the type of utility service connection available on site. If you are unsure about the type of connection available at the service panel, consult an electrician for assistance. -
Page 11: In The Box
4. In The Box Item Quantity EV Charger Wire Box Wirebox Mounting Template RFID Card M32*1.5 cable gland M6*8 Screws 8*40 Socket head screw and anchoring 8*40 Flat head screws and anchoring Position Template DLB box... -
Page 12: Installation Instructions
5. Installation Instructions 5.1. Step-by-Step Installation Instructions 5.1.1. Bottom Wiring Configuration Wall Step 1 Drill Position Position the mounting template The 6 points on on the wall where the EV the position plate Charger will be located. >0.5M The picture shows the distances we recommend. - Page 13 Step 3 Install the EV Charger to the Mounting Bracket Align the side holes of the EV Charger to the panel’s side Left hole position holes. Right hole position Installation Use the 4pcs M6*8 screws to fix the EV Charger to the mounting bracket as picture shows.
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Page 14: Top Entry Configuration
5.1.2. Top Wiring Configuration Step 1 Wall Drill Position Two points on the Position the template on top and bottom of position plate the wall where you wish to install the EV Charger. >0.5M The picture shows the distances we Side of wall recommend. - Page 15 Step 3 Knock out on the back of the EV Charger Left hole position Right hole Find the hole for the knock position out located on the back on EV Charger. Use the 4pcs M6*8 screws to fix the EV Charger to the mounting bracket as the picture shows.
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Page 16: Rear Entry Configuration
5.1.3. Rear Wiring Configuration Step 1 Wall Drill Position The 6 points Position the mounting on the position template on the wall where plate the EV Charger will be located. >0.5M The picture shows the Side of wall distances we recommend. At a minimum of 120cm from Hole for the rear entry (not... - Page 17 Step 3 Secure the EV Charger to the Mounting Bracket Left hole position Right hole Find the hole for the knock position out located on the back on EV Charger. Use the 4pcs M6*8 screws to fix the EV Charger to the mounting bracket as the picture shows.
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Page 18: Set The Operating Current
WARNING: Be careful of electric shock! Before use, use a voltmeter to confirm that there is no voltage on the power supply line or terminal to ensure that the power has been cut off. 5.2. Reinstall the sealing cover and Turn Power ON • Use a screwdriver to tighten the screws on the sealing cover. Ensure to tighten screws to these specification: 1.5N·M~1.8N·M torque. -
Page 19: Leakage Test
5.4. Leakage Test • Located just below the Emergency Shutdown Button is a small red button which is designed to perform a Leakage Test to ensure that there are no faults within the EV Charger. • When pressing this button, the MCU will control the circuit to send out a small 10mA analog DC leakage to the Type A RCD to ensure it is functioning properly. -
Page 20: Operating Status
6. Operating Status 6.1. Power ON Checking Check Content Check and ensure the circuit breaker for the EV Charger is correctly selected. Confirm that there is no short circuit between the AC output L/N/PE of the charging. Confirm that the EV Charger is not connected to the vehicle. Ensure the circuit breaker is closed. The charger is powered on, and the power-on-self-check is completed in about 10 seconds. After the power-on-self-check is completed, observe the status of the LED indicator. Normal standby: Green flashing light ON. Equipment failure: Yellow light always ON. -
Page 21: Buzzer Prompt Description
Poor grounding/Reversed Red Light ON wire connection Over-voltage Protection Red light flashes (flashing once every 500MS intervals, and then repeats after waiting for 2 seconds) Under-voltage Protection Red light flashes (2 flashes at 500MS intervals, and then repeats after waiting for 2 seconds) Over-current Protection Red light flashes (interval 500MS) Temperature Red light flashes (interval 200MS) Leakage Protection Red light flashes (interval 500MS flashes 3 times, wait 2 seconds and repeat) LED board is offline The yellow light is on once and then flashes 2 times intermittently (after the yellow light is on for 1 second, it flashes 2 times and 2 seconds at an interval of 250MS) Plug and auto-start... -
Page 22: Maintenance Instructions
7. Maintenance Instructions In order to ensure the normal service life of the EV Charger and reduce the risk during use, it must be serviced within the specified time period; the service of the equipment should be carried out by professionals, and qualified and correct tools should be used. 7.1. Product Servicing • Regularly check whether the product is damaged. •... -
Page 23: Risk Notification
• Do not disassemble or modify charging facilities and wiring without authorisation, otherwise it may cause fire and electric shock accidents. • In the event of a power failure, there may be a risk of electric shock; charging equipment maintenance is not allowed when the power is not disconnected, and there is a risk of electric shock. 7.4. Risk Notification • Please confirm whether the parameters of the electric vehicle and the charging equipment match before use, otherwise it may cause damage to the vehicle. • It is strictly forbidden to use the EV Charger in the case of equipment failure. -
Page 24: Dlb Box Manual
DLB Box Manual... -
Page 25: Precautions
1. Precautions 1. The DLB box should be installed indoors and in a dry environment, ideally within close proximity of the home’s main panel. 2. This unit should only be installed by a qualified professional. 2. Description 2.1. Introduction The DLB (Dynamic Load Balancing) allows the EV Charger to balance its power output to levelise power consumption across all loads within the household. The DLB box includes a 7 segment display allowing it to visualise the DLB current. The buttons below are used to set the current threshold. -
Page 26: Installation Instructions
3. Installation Instructions 3.1. Accessories DIN rail 105mm Current Transformer M4*30 expansion screw 3.2. DIN Rail Installation Step 1 Wall Place the rail horizontally DIN rail on the wall to trace the holes. Use an electric drill to drill the holes. Drill Step 2 Back Wall... -
Page 27: Flush Mounted Installation
3.3. Flush Mounted Installation DLB back Step 1 Place the DLB box horizontally on the wall to trace holes. Use an electric drill to drill holes. Drill holes Make the screw Step 2 through the hole Secure the DLB box with provided screws to the wall. Make the screw through the hole Box will be secured to the... -
Page 28: Connection
3.4. Connection Connect the CT wires to the DLB box, located on top of the unit. Ensure the CT clamp is appropriately located on the correct incoming main line. Minimise the length of the wire running from the CT clamp to the DLB box; alternatively use a longer Ethernet cable to connect the DLB box to the EV Charger. Incoming mainline DLB box Current Ethernet transformer cable (CT) 3.5. Network Connection: 1. Connect the 2. -
Page 29: Safety Instructions & Troubleshooting
4. Instructions & Troubleshooting 4.1. Setup Instructions Adjust the buttons on the DLB box to set the DLB current value to match the homes MCB value. Follow the steps shown in the figure below: Guide: The 7 segment display (1) shows the total current draw of the house (99A is the max value for this box). During the setup, you must input the home’s MCB value to ensure the DLB works effectively. Hold the minus button (2) to decrease the DLB threshold amperage. Hold the positive button (1) to increase the DLB threshold amperage.
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