HOKLARTHERM teahouse Assembly Instruction Manual

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teahouse

assembly instruction

state: 01.02.2013

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Summary of Contents for HOKLARTHERM teahouse

Page 1 01.02.2013...
Page 2 Introduction Model teahouse Description: The teahouse blends with the timeless design, especially in asian gardens, but it also is an eye-catcher for any other garden. The pavillon is also equipped with a circumlating drain incl. an aluminium downspout. Standard features include two double-swing doors with lockable latch key and two double-swing windows with window opener.
Page 3 Index Introduction description index 3 - 4 for the assembly you will need following tools general information 6 - 7 carton 1: connecting material and small parts 8 - carton 2: door elements carton 3: window elements carton 4: roof elements carton 5: dome carton 6 + 7: glazing 7 - 8...
Page 4 gaskets: step 16 dome: step 18 60- 6 dome: step 19 6- 63 dome: step 20 64- 65 roof element: step 21 66- 67 roof element: step 22 68- 69 roof element: step 23 70 - 7 roof element: step 24 7 - 73 roof element: step 25 roof element: step 25a...
Page 5 for the assembly you will need following tools: designation amount intendet use step ladder - crosstip screw driver drilling machine with drill Ø6,5 mm drill Ø3,5 mm drill Ø4,0 mm open end wrench 0 mm slot screw driver waterlevel file to remove any burrs of the profiles...
Page 6 Attention: read the instructions attentively before assembling info before assembling: The assemble of the „teahouse“ should be conducted by at least 2 persons. Only work with gloves. (danger of injury and cutting!) Work with safe, craft equitable tools.
Page 7 If possible, the teahouse should be set up at a wind-protected place and not in stormy weather. It is dangerous to have a partly assembled house standing in the garden. general: No open fireplaces in the teahouse.
Page 8 You can assign to content of each accessories bag based on the colour marks. pos.-no. required quantity existing overview designation quantity purpose of use art.-no. V04 drain connecter teahouse 9999 V06 drain corner connecter inside 9999 V09 grills endcap 9999 V0 glass block 3 mm...
Page 9 pos.-no. required quantity existing overview designation quantity purpose of use art.-no. hexagon head screw M6 x 6 DIN 933 9999 083 nut M6 DIN 934 9999 008 pos.-no. required quantity existing overview designation quantity purpose of use art.-no. holder for downpipe 9999 007 hexagon head screw M6 x 6 DIN 933...
Page 10 pos.-no required quantity existing overview designation quantity purpose of use art.-no. V endcap roof grill 9999 fillisterhead screw 4, x 6 DIN 7981 9999 045 pos.-no. required quantity existing overview designation quantity purpose of use art.-no. fillisterhead screw 4,8 x 60 DIN 7981 doorstop top 9999 0380...
Page 11 pos.-no. required quantity existing overview designation quantity purpose of use art.-no locking washer 9999 0 hinge 3-pcs 9999 000 countersunk screw 4,8 x 5 DIN 7982 9999 063 countersunk screw 4,8 x 9 DIN 7982 9999 06 pos.-no. required quantity existing overview designation...
Page 12 pos.-no. required quantity existing overview designation quantity purpose of use art.-no. V 14 lfdm. wedge gasket - mm soil profile 9999 08 5 lfdm. wedge gasket 4 - 6 mm dome 9999 09 V4 110 lfdm. construction gasket mm KPT-grills, TR-grills 9999...
Page 13 door element (x) carton 2: Please check the quantity of the supplied profiles. pos.-no. required quantity existing overview designation quantity purpose of use lenght in mm soil profile 4000 mm drain incl. drain connector 408 mm drain connector pre-assembled in P2 408 mm edge grill 97 mm...
Page 14 window element (x) carton 3: . Please check the quantity of the supplied profiles. pos.-no. required quantity existing overview designation quantity purpose of use lenght in mm soil profile 4000 mm drain 408 mm drain connector 408 mm TR-grill 97 mm 2 (2) P6 (P6.) TR-grill with pipe...
Page 15 roof element (x) Karton 4: Please check the quantity of the supplied profiles. pos.-no. required quantity existing overview designation quantity purpose of use lenght in mm KPT-grill 787 mm KPT-grill 453 mm KPT-grill 739 mm covering profilel 6 mm 787 mm covering profile 6 mm 453 mm covering profile 6 mm...
Page 16 dome (x) carton 5: Please check the quantity of the supplied profiles. pos.-no. required quantity existing overview designation quantity purpose of use lenght in mm lower pressure ring edge grill 400 mm KPT-grill 400 mm upper pressure ring hood covering profile 6 mm 400 mm...
Page 17 glass plan carton 6 und 7: Please check if all glass panes have been delivered correctly. required quantity existing overview dimensions in mm quantity purpose of use side (edge area) x 63 mm side (edge area) 74 x 63 mm (below) side x 67 mm...
Page 18 glass plan required quantity existing overview dimensions in mm quantity purpose of use 4x lks./4x rts. roof 779 x 634 mm (3) (6) 4x lks./4x rts. roof 407 x 634 mm (4) (7) 4x lks./4x rts. roof 689 x 65 mm (5) (8) required quantity existing...
Page 19 All drawings in this assembly instruction are seen from the inside of the teahouse. Should this not be the case, you can find an appropriate note in the drawing. Components which are shown in grey, have been assembled in the previous step.
Page 20 What you should know before you start the assembling..the use of hexagon head screws Please always slide the numbers of hexagon M6 x head screws into the screwcanal of the specified profiles. The number of screws can be found in the individual assembly steps.
Page 21 What you should know before you start the assembling..to use of fillisterhead or countersunk screws To tighten the screws you will need a crosstip screw driver size 2. As an alternative you can also use a cordless screwdriver with the corresponding bit. Make sure you do not over tighten the screws.
Page 22 The assembly instruction is a booklet with lots of detailed drawings and photos. These are only samples, so they are not drawn to scale. So that you have loads of fun and joy with your teahouse, go through the assembly instructions step by step.
Page 23 5: assembly doors If the side elements are ready so far, you can start with the assembly of the doors (page ?? - ??). After glazing the teahouse you will need the doors. phase 6: assembly windows The process of the assembly of the window (page ?? - ??) is similar to the door.
Page 24 door element (x) step assemble soil profile and perpendigular grills M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x ...
Page 25 detail in the prepared condition in the installed condition...
Page 26 door element (x) step assemble drain P6. M6 x M6 x M6 x M6 x M6 x M6 x countersunk screw 4,8 x 60 fillister head screw 4, x 3 You will need following: amount pos.
Page 27 detail in the prepared condition in the installed condition...
Page 28 window element (x) step 3 assemble soil profile and perpendicular grills M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x You will need following: amount pos.
Page 29 detail in the prepared condition in the installed condition...
Page 30 window element (x) step 4 assemble of the crossgrill xountersunk screw 4, x 38 countersunk countersunk screw screw 4, x 38 4, x 38 M6 x 6 M6 x 6 You will need following: amount pos. designation TR-grill cross (78 mm) hexagon head screw M6 x 6 countersunk screw 4, x 38 >...
Page 31 detail in the prepared condition in the installed condition...
Page 32 window element (x) step 5 assemble drain P6. M6 x M6 x M6 x M6 x M6 x countersunk screw 4,8 x 60 You will need following: amount pos. designation drain with preassembled drain adapter drain connector P6. TR-grill with pipe 30/5/...
Page 33 detail in the prepared condition in the installed condition...
Page 34 side elementes step 6 assemble of the door- and window elements M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x You will need following: Amount pos.
Page 35 detail in the prepared condition in the installed condition...
Page 36 double revolving door (x) carton 8: Please check the quantity of the supplied profiles. pos.-no. required quantity existing overview designation quantity purpose of use lenght in mm door wing profile left with hinge drilling 95 mm door wing profil right with hinge drilling 95 mm door wing profile middle...
Page 37 accessories double revolving door (x) pos.-no. required quantity existing overview designation quantity purpose of use art.-No. corner angle 50/50/6/4,7 9999 0065 sash lock, small recess-mounted 9999 003 countersunk screw 4, x 38 DIN 7982 9999 063 countersunk screw 4,8 x 60 DIN 7982 9999 067 countersunk screw 4,8 x 50...
Page 38 double revolving door (x) step 7 assemble of the double-wing revolving door - right - view from outside corner angle corner angle countersunk screw 4, x 38 countersunk screw 4, x 38 countersunk screw 4,8 x 50 countersunk screw 4,8 x 50 countersunk screw 4,8 x 50 countersunk screw 4,8 x 50 countersunk screw 4, x 38...
Page 39 detail in the prepared condition in the installed condition...
Page 40 double revolving door (x) step 8 assemble of the double-wing revolving door - left - view from outside corner angle corner angle countersunk screw 4, x 38 countersunk screw 4, x 38 countersunk screw 4,8 x 50 countersunk screw 4,8 x 60 countersunk screw 4,8 x 50 countersunk screw 4,8 x 60 countersunk screw 4, x 38...
Page 41 detail in the prepared condition in the installed condition...
Page 42 double revolving door (x) step 9 assemble of the hinge tops view from outside hinge top hinge top countersunk screw 4,8 x 9 hinge top hinge top countersunk screw 4,8 x 9 door wing left door wing right countersunk screw 4,8 x 9 hinge top hinge top You will need following:...
Page 43 detail in the prepared condition in the installed condition...
Page 44 double revolving door (x) step 0 assemble of the hinge base part view from outside hinge base part hinge base part countersunk screw 4,8 x 5 hinge base part hinge base part countersunk screw 4,8 x 5 door element door element countersunk screw 4,8 x 5 hinge base part hinge base part...
Page 45 detail in the prepared condition in the installed condition...
Page 46 double revolving door (x) step assembly of the door handle set You will need following: amount pos. designation door handle set, 8pcs > Assemble the door handle set as described above.
Page 47 double window (x) carton 9: Please check the quantity of the supplied profiles. pos.-no. required quantity existing overview designation quantity purpose of use lenght in mm door wing profile - left with hinge drilling 68 mm door wing profile -right with hinge drilling 68 mm door wing profile - middle...
Page 48 accessories double window (x) pos.-no. required quantity existing overview designation quantity purpose of use art.-no. corner angle 50/50/6/4,7 9999 0065 sash lock, small recess-mounted 9999 003 sash lock, large offset 9999 00 countersunk screw 4, x 38 DIN 7982 9999 063 countersunk screw 4, x 60 DIN 7982 9999 06...
Page 49 pos.-no. required quantity existing overview designation quantity purpose of use art.-no. hand lifting device incl. stationary mandrel (V85) consisting of: nut M6 9999 08 star grip M6 9999 0363 V5 fixing bracket 9999 0 hexagon head screw M6 x6 9999 083 hexagon head screw M6 x30 9999 06 flat nut M6...
Page 50 double window (x) step assembly of the double window wing - right - view from outside corner angle corner angle (window) countersunk screw 4, x 38 countersunk screw 4, x 38 (window) (window) countersunk screw 4, x 38 countersunk screw 4, x 38 (window) corner angle corner angle...
Page 51 detail in the prepared condition in the installed condition...
Page 52 double window (x) step 3 assembly of the double window wing - left - corner angle corner angle (window) countersunk screw 4, x 60 countersunk screw 4, x 38 (window) (window) countersunk screw 4, x 60 countersunk screw 4, x 38 (window) corner angle corner angle...
Page 53 detail in the prepared condition in the installed condition...
Page 54 double window (x) step 4 assemble of the hinge tops - view from outside hinge top hinge top countersunk screw 4,8 x 9 window wing left window wing right hinge top hinge top countersunk screw 4,8 x 9 You will need following: amount pos.
Page 55 detail in the prepared condition in the installed condition...
Page 56 double window (x) step 5 assemble of the hinge base parts - view from outside hinge base part hinge base part countersunk screw 4,8 x 5 window element window element hinge base part hinge base part countersunk screw 4,8 x 5 You will need following: Amount pos.
Page 57 detail in the prepared condition in the installed condition...
Page 58 gaskets step 6 set the system gasket mm (x per profile) Compress the gaskets when setting in, as they pull together when its cold. door element window element > dash-dot-line: KPT-grill dashed line: TR-grill > Make sure that mm lip of the seal show to the inside of the profile, when pressing in the system gasket.
Page 59 gaskets step 7 set the system gasket mm (x per profile) Compress the gaskets when setting in, as they pull together when its cold. roof element > dash-dot line: KPT-grill > Before you assemble the roof grills, pull the gasket into the KPT-grill. >...
Page 60 dome step 8 assembly of the dome You will need following: amount pos. designation lower pressure ring (788 mm) edge grill (400 mm) KPT-grill (400 mm) hexagon head screw M6 x hexagon head screw M6 x 6 nut M6 >...
Page 61 detail in the prepared condition in the installed condition...
Page 62 dome step 9 assembly of the dome You will need following: amount pos. designation upper pressure ring (7 mm) glazing 308 x 4 mm hexagon head screw M6 x nut M6 > slide the glazing in. > Then the upper pressure ring gets placed, while the glazing is „threaded“. >...
Page 63 detail in the prepared condition in the installed condition...
Page 64 dome step 0 assembly of the dome You will need following: amount pos. designation cover profile 400 mm incl. grill gasket mm fillister head screw 4, x 6 drill screw 3,5 x 6 V03 silicone gasket GHD wedge gasket 4 - 6 mm >...
Page 65 detail in the prepared condition in the installed condition...
Page 66 roof element step assembly of the middle roof grills and the dome M6 x 6 M6 x 6 M6 x M6 x M6 x 6 M6 x 6 M6 x M6 x You will need following: amount pos.
Page 67 detail in the prepared condition in the installed condition...
Page 68 roof element step assembly of the middle roof grills and the dome M6 x 6 M6 x 6 M6 x M6 x KPT-grill KPT-grill M6 x 6 M6 x 6 KPT-grill KPT-grill M6 x M6 x >...
Page 69 detail in the prepared condition in the installed condition...
Page 70 roof element step 3 assembly of the roof grill (edge) air handling purlin x M6 x 6 M6 x 6 M6 x 6 M6 x 6 air handling purlin x air handling purlin x M6 x 6 M6 x 6 M6 x 6 M6 x M6 x ...
Page 71 detail in the prepared condition in the installed condition...
Page 72 roof element step 4 assembly of the roof grills (edge) air handling purlin x M6 x 6 M6 x 6 M6 x 6 M6 x 6 air handling purlin x air handling purlin x M6 x 6 M6 x 6 M6 x 6 M6 x M6 x ...
Page 73 detail in the prepared condition in the installed condition...
Page 74 roof element step 5 assembly of the roof grills - - M6 x M6 x M6 x M6 x M6 x M6 x M6 x M6 x You will need following: amount pos.
Page 75 roof element step 5a assembly of the roof grills - - M6 x M6 x KPT-grill KPT-grill M6 x M6 x > Slide the displayed amount of hexagon head screws M6 x in the groove of the KPT-grills.
Page 76 roof element step 6 assembly of the roof grills - - M6 x M6 x M6 x M6 x You will need following: Amount pos. designation KPT-grill (453 mm) V0 connecter roof grills V end cap roof grills hexagon head screw M6 x nut M6 fillister head screw 4, x 6...
Page 77 detail in the prepared condition in the installed condition...
Page 78 roof element step 6a assembly of the roof grills - - M6 x M6 x KPT-grill KPT-grill M6 x M6 x > Slide the displayed amount of hexagon head screws M6 x in the groove of the KPT-grill.
Page 79 What you should know before glazing the teahouse ... You need helping hands for glazing the teahouse. Pull the grill gaskets mm through all covering profiles 6 mm. To achieve better stability, you begin the glazing with the angle-glaze in the side elements.
Page 80 glazing step 7 insert the side glazing - and - You will need following: amount pos. designation glazing 74 x 63 mm glazing x 63 mm H6-rail 637 mm V0 glass block 3 mm (red) GHD- - gasket >...
Page 81 detail in the prepared condition in the installed condition...
Page 82 glazing step 8 insert the roof glazing - 3, 4 and 5 - You will need following: amount pos. designation glazing 779 x 634 mm glazing 407 x 634 mm glazing 689 x 65 mm covering profile 6 mm (453 mm) covering profile 6 mm (739 mm) fillister head screw 4, x 6 >...
Page 83 detail in the prepared condition in the installed condition...
Page 84 glazing step 9 assembly the cover angles You will need following: amount pos. designation cover angle (435 mm) drill screws 3,5 x 6 4 lfdm. wedge gasket 4 - 6 mm > The wedge gasket 4 - 6 mm is pressed in the circumferential area of the dome, namely, where the glazing is pushed into the dome.
Page 85 detail in the prepared condition in the installed condition...
Page 86 glazing step 30 insert the roof glazing - 6, 7 and 8 - You will need following: amount pos. designation glazing 779 x 634 mm glazing 407 x 634 mm glazing 689 x 65 mm covering profile 6 mm (787 mm) covering profile 6 mm (453 mm) covering profile 6 mm (739 mm) fillister head screw 4, x 6...
Page 87 detail in the prepared condition in the installed condition...
Page 88 double revolving door (x) step 3 insert the double revolving door You will need following: amount pos. designation double wing revolving door right double wing revolving door left cotter safety pads > Put the double wing revolving door between the hinges, so that you can slide the cotter through the hinge base part or hinge top without problems.
Page 89 detail in the prepared condition in the installed condition...
Page 90 double window (x) step 3 insert the double window You will need following: amount pos. designation double window wing right double window wing left cotter safety pads > Put the double window wing between the hinges, so that you can slide the cotter through the hinge base part or hinge top without problems.
Page 91 detail in the prepared condition in the installed condition...
Page 92 glazing step 33 insert the side glazing 9 and 0 You will need following: amount pos. designation glazing 74 x 67 mm (side bottom) (0) glazing x 67 mm (side) covering profile 6 mm (965 mm) H6-rail (63 mm) V0 glass block 3 mm (red) fillister head screw 4, x 6...
Page 93 detail in the prepared condition in the installed condition...
Page 94 glazing step 34 insert the side glazing You will need following: amount pos. designation () glazing 78 x 6 mm (window bottom) V0 glass block 3 mm (red) GHD-gasket > Put the glass block halves on the soil profile(see side ??). >...
Page 95 glazing step 35 insert the door and window glazing glass block glass block glass block glas block Whilst glazing the doors and windows please note the align. In the lower area set two glass blocks and adjust the glass. Push up the door wing in a closed state as far, so that the circumferential spacings are approcimately equal to the door frame.
Page 96 glazing step 36 insert the door and window glazing You will need following: amount pos. designation () glazing 093 x 564 mm (window) (3) glazing 869 x 564 mm (door) glass block (different stregthen) GHD-gasket > The glass block serve the stabilisation. For this please note the instructions on the previous side.
Page 97 detail in the prepared condition in the installed condition...
Page 98 construction end step 37 install the drain blend angles - inside and outside - You will need following: amount pos. designation V09 drain blend angle - inside - V07 drain blend angle - outside - hexagon head screw M6 x nut M6 V03 silicone...
Page 99 detail in the prepared condition in the installed condition...
Page 100 construction end step 38 install the down pipes (x) You will need following: amount pos. designation V34 downpipe holder for down pipe hexagon head screw M6 x 6 nut M6 drill screw 3,5 x 6 fillister head screw 4,8 x 6 >...
Page 101 detail in the prepared condition in the installed condition...
Page 102 construction end step 39 install the door holder (4x) You will need following: amount pos. designation door holder + magnet counterpart for door holder + plastic washer fillister head screw 4,8 x 6 countersunk screw 4,8 x 5 countersunk screw M5 x 6 nut M5 >...
Page 103 detail in the prepared condition in the installed condition...
Page 104 construction end step 40 install the handlifting (4x) You will need following: amount pos. designation handlifting device (component) V5 fixing bracket star grip hexagon head screw M6 x 6 hexagon head screw M6 x 30 fillister head screw 4,8 x 6 flat nut M6 nut M6 >...
Page 105 detail in the prepared condition in the installed condition...
Page 106 construction end step 4 install the handlifting device You will need following: amount pos. designation sash lock small , double revolving door (recess-mounted) sash lock large, double revolving door (flush-mounted) drill screw 3,5 x 6 > To avoid a back and forth swaying door - and window wing, you require the sash lock.
Page 107 detail in the prepared condition in the installed condition...
Page 108 The wedge gasket is pressed from the inside below into the soil profile. > The door and window area are left out. > Finally you can put the hexagonal protective caps on the nuts or screw heads. your teahouse is now finished.
Page 109 detail in the prepared condition in the installed condition...