AMCOL 3063 Operator's Manual

Billet and dummy block spray systems

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AMCOL CORPORATION

3063 BILLET AND DUMMY

BLOCK SPRAY SYSTEMS

Operator's Manual

Table of Contents

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Summary of Contents for AMCOL 3063

Page 1 AMCOL CORPORATION 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual...
Page 2: Table Of Contents
PA201 Refractometer ........................15 8 System Schematics ........................16 9 Drawings ............................17 AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 1...
Page 3: Introduction
This manual features instructions regarding the installation, operation, and maintenance of the AMCOL model 3063 Billet and Dummy Block Spray Systems. For more information on the system and its components, please refer to the AMCOL model 3063 Billet and Dummy Block Spray Systems Technical Description.
Page 4: Included Components
2 Included Components Standard components included with every standard 3063 system: 1. Valve package with 2 open valves for PLC interface. 2. Liquid reservoir with liquid air purge and recirculation capability. 3. Rotating spray head with overspray cover. 4. Fixed position mounting assembly.
Page 5: Installation
During manual operation, confirm that these components are set accordingly and that the spray volume and pattern is acceptable. If the settings specific to your operation are other than those recommended by AMCOL, they should be recorded and controlled for later access and training.
Page 6 See Section 4 Recommended Settings. 10. Reenergize the air source to the valve package, and the spray system should be operational in automatic mode. 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 5...
Page 7: Operation
This process is repeated during each spray cycle. Sample ladder logic using Connected Components Workbench with an Allen Bradley Micro810 PLC can be seen below. 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 6...
Page 8: Liquid Air Purge
9. Reopen the Air Pilot Shutoff (F) before operating. The same process can be used to troubleshoot all three valves associated with the Liquid Spray Timing. 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 7...
Page 9: Recommended Settings
Flow Restrictor has an internal air pilot. Liquid output is determined based on the size of a machined port vs pressure (standard injector is 3A). 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 8...
Page 10: Maintenance
P/H Fire Res. Hose (1/4”) 821FR-4-BLK** 50 feet P/H Fire Res. Hose (3/8”) 821FR-6-BLK** 5 feet Rebuild Kit for 66605J-34B 637140-4B 1 each Diaphragm Pump (1) 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 9...
Page 11 Chain Drive with Screws Clear Bowl for 1/2” Inline 9875K11-AC* 2 each Strainer with Gasket 80 Mesh Replacement 9875K82 1 each Screen for T-Strainer (SS) 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 10...
Page 12 ISO 32 VG Oil (such as 6401 Monolec® R&O Compressor N/A* 1 gallon Oil from Lubrication Engineers) * Strongly recommended ** May be purchased locally (1) Note: PTFE replaces Santoprene™ 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 11...
Page 13: Preventative And Predictive Maintenance
• Replace Air Motor Assembly with Gear Reducer and Roller Chain. • Disassemble, inspect, and repair or replace the three-way air operated solenoid valves on valve package. 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 12...
Page 14: System Troubleshooting
There should be a steady pulsating flow of liquid with no leaking of air or liquid from the pump itself. Refer to pump manual (Model 66605J-34B Aro Ingersol Rand) for repair and troubleshooting. 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 13...
Page 15: Too Much Liquid
• Liquid Safety Switch is malfunctioning. Follow the Liquid Air Purge as directed in section 5. After manual actuation has ended, the pump should be quickly shut down. • 025 Atomizer (N) is not properly closing. Disassemble, clean, or replace. 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 14...
Page 16: Pa201 Refractometer
For optimal performance, AMCOL Recommends: 46 ILX EJECTEZE Release Agent for Non-ferrous Extrusion Proven technology, refined over decades. 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 15...
Page 17: System Schematics
8 System Schematics 3063A-BSR 3063B-BSF 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 16...
Page 18: Drawings
9 Drawings (all drawings are shown for 3063A-BSR) Spray Head* 3063A-025SP-10 Atomizer* 3063A-025C 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 17...
Page 19 Air Motor Assembly* 14-AMA-GR Spinner Assembly* 13-SNTS-HS-C 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 18...
Page 20 Reservoir* 3063A-NP30 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 19...
Page 21 Valve Package* 3063A-MVO 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 20...
Page 22 (020-00048: Hand Spray Wand w/ hoses sold separately) *All drawings shown are for the base system 3063A-BSR. Components will be different for 3063B-BSF and 3063-DB. 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 21...
Page 23 AMCOL Corporation 21435 Dequindre, Hazel Park, MI 48030 248-414-5700 fax: 248-414-7489 www.amcolcorp.com 3063 BILLET AND DUMMY BLOCK SPRAY SYSTEMS Operator’s Manual P A G E | 22...