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Summary of Contents for VECTECH ET7583Z
- Page 1 VECTECH ET7583Z TWXBCB95 Desktop Screwing Machine Instruction Manual...
- Page 2 Thank you very much for purchasing this Machine. This operation manual describes the features and operation of the machine. The detailed describes about the teaching and processing may refer to the operation manual of the “Teach Pendant”. Before using, read the manual thoroughly for proper use of the machine. Store the manual in a safe easily accessible place for future reference.
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Page 3: Table Of Contents
Contents 1. Safety Instruction ............................4 Symbol Function ........................4 Unpacking & Inspection ......................6 Introduction ............................... 8 Specifications ..........................9 Parts Description ........................10 Dimension ..........................11 Connection & Use ............................ 12 Connection ..........................12 I/O Socket Instruction ......................13 3.2.1 Circuit Instruction of I/O Socket .................. - Page 4 Troubleshooting ........................32 Daily Check & Maintenance ....................34 6.2.1 Cooling Fan........................36 6.2.2 Emergency Stop Button ....................37 6.2.3 Movement Mechanism..................... 37 6.2.4 Oil-water Separator ......................38 6.2.5 Linear Guide ........................38 6.2.6 Screw Feeder........................38 6.2.7 Cleaning ........................... 39...
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Page 5: Safety Instruction
1. Safety Instruction 1.1 Symbol Function Serious warning The product poses a risk of electric shock. Only authorized personnel can change settings. Push the red emergency switch for power off in an emergency situation. Forbid working while the power wire was damaged. ... - Page 6 Do not move the movements by hands to avoid damaging the machine. Do not touch the moving parts in your work, or you may damage the machine or accident. During the operation of the machine, please do not put your hand into the device, which may cause the user to get injured or cause substantial damage to the object involved.
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Page 7: Unpacking & Inspection
Do not throw the packaging and foamed plastic. If the machine should come back to the manufacture or agency, it must be folded by initial package. The machine must be placed vertically. The machine can be packet after fold by foamed plastic. ... - Page 8 Part Name Model Quantity Figure Teach pendant cord 1pcs Power cord 1pcs Manual Manual 1set instructions Key box 8031HA 2pcs Check the machine carefully, if you have any problem, please contact us immediately!
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Page 9: Introduction
2. Introduction The automatic locking screw machine is designed to adapt to the automatic direction of fast locking screw. It is a set of fully three-dimensional and high-precision special motion control equipment. The automatic locking screw machine needs to be fixed on the motor platform before use, and the machine is programmed. After programming, press the start button of the automatic locking screw, then the product can be released according to the process. -
Page 10: Specifications
2.1 Specifications Equipment Type ET7583Z-TWXBCB95 Input voltage range 220V AC 50/60HZ Power consumption 500W Axis number X (mm) Y (mm) Movement Range (max) Z (mm) R (degree) X (mm/sec) 0.1~1000 Y (mm/sec) 0.1~1000 Movement Speed Z (mm/sec) 0.1~300 R (degree/sec) X/Y/Z (mm) ±0.01... -
Page 11: Parts Description
2.2 Parts Description Parts name list: Item Part name Item Part name Left Z axis module Operation panel Right screwdriver power Left screw feeder supply controller Left screwdriver power Right screw feeder supply controller Start/Pause button Teach pendant Emergency stop button Right Z axis module... -
Page 12: Dimension
2.3 Dimension Front view Left view Top view 3D view Unit: mm... -
Page 13: Connection & Use
3. Connection & Use 3.1 Connection Power switch: connect/disconnect the power supply to machine. Power inlet module: connect 220V AC line cord to power inlet module. ESD socket: reliable grounding is essential for screwing machine. DB9 socket 1: Follows RS 232 Standard Communication Protocol, pin’s functions refer to 3.3.1 Pins Instruction of DB9 Socket 1 DB9 socket 2: Follows RS 485 Standard Communication Protocol, pin’s functions refer to... -
Page 14: I/O Socket Instruction
3.2 I/O Socket Instruction 3.2.1 Circuit Instruction of I/O Socket 3.2.2 4-pin Socket Instruction The following list describes the pins function of the 4-pin socket, it is connected to key box. 4-pin socket Pin Name Description Connect to “START/PAUSE” 4P-1 Min4 button. -
Page 15: 5-Pin Socket Instruction
3.2.3 5-pin Socket instruction 5-pin socket is connected to left screwing feeder, pin’s functions refer to following table. 5-pin socket Pin Name Description 5P-1 “24V” power supply 5P-2 “0V”power supply 5P-3 Ein3 Left screw feeder ready signal Left screw feeder alarm signal 5P-4 Ein4 5P-5... -
Page 16: 8-Pin Socket Instruction
6-pin socket Pin Name Description 6P-1 “24V” power supply 6P-2 “0V”power supply 6P-3 Eout9 Right screwdriver start movement signal 6P-4 Eout10 Right screwdriver fast movement signal 6P-5 Eout12 Right screwdriver reversal movement signal Right screwdriver ready signal 6P-6 Ein9 3.2.5 8-pin Socket Instruction 8-pin socket is spare socket, pin’s functions refer to following table. -
Page 17: Instruction About Db9 Socket
3.3 Instruction about DB9 Socket 3.3.1 Pins Instruction of DB9 Socket 1 DB9 socket 1 follows Standard RS232 Communication Protocol. Pins Function Pins Function 9P-1 No connection 9P-6 No connection 9P-2 9P-7 TX (Transmitter signal ) No connection 9P-3 9P-8 RX (Receiver signal) No connection 9P-4... -
Page 18: Input & Output Instruction
Pins Function Pins Function 9P-3 9P-8 No connection 2-485B 9P-4 9P-9 No connection No connection 9P-5 No connection 3.4 Input & Output Instruction The following input interfaces and output interfaces are corresponding to the signal pins which are defined as “Min, Mout, Ein, Eout”... -
Page 19: I/O Ports Description
Port Description Port Description Eout7 Yellow light/light house Ein7 Reserve Eout8 Red light/light house Ein8 Reserve Right screwdriver start Eout9 Ein9 Right screwdriver ready signal movement signal Right screwdriver fast Right pressure detection Eout10 Ein10 movement signal sensor Right screw feeder pick screw Right screw feeder ready Eout11... - Page 20 Input Interface Optional Function Ein09-Ein12 --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Test input-1,Test input-2, Shortcut Ein13 264, Lack fault, Upper CS, Nether CS, Air fault --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Test input-1,Test input-2, Shortcut Ein14 265, Lack fault, Upper CS, Nether CS, Air fault --, Origin BTN, Stop BTN, Start BTN, Foot BTN, Test input-1,Test input-2, Shortcut...
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Page 21: I/O Function Instruction
3.4.2 I/O Function Instruction Function of Input Function Instruction N/A. Input the reset signal into the unit by corresponding signal pin, and the unit will run the Origin BTN reset (ORG) operation. Input the stop signal into the unit by corresponding signal pin, and the unit stops the Stop BTN current operation. - Page 22 Function of Output Function Instruction When the unit comes into the normal ready state, the output is in conducting state, Ready Flag namely, once receiving the “START” signal, it comes to run. And it closes the output after running. When set the mode as alarming, once it detects the abnormal state, the output is in Alarm Flag conducting state, or else not.
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Page 23: Commissioning
4. Commissioning 4.1 Debug Steps 4.1.1 Security Check before Operation Inspect the line and do NOT power on if line was damaged or wet. Please invite the professional when the device needs maintenance. Caution: High voltage, prevent electric shock. User must inspect current and pneumatic station after installment or before first time using. Inspect if the power supply is standard requirements or not. -
Page 24: Operation Of First Time
4.1.2 Operation of First Time Outline from unpacking to operation of equipment procedure 4.1.3 Set Screwing Position Do not touch or put your hands on the moving parts when the device is working! Caution: If the device is double-Y, it has left PT and right PT. If the device is single Y, it will only have a left PT/ right PT. - Page 25 the existing program. Below is the interface that enters after clicking F1 or F2 ③ →After entering the file window, select 2 "file edit" ④ →After entering the "file edit", select 1 "insert+" ⑤ →And then select 1 "left pt" →The interface automatically returns to the top level, and the editing interface can see a newly inserted "left pt"...
- Page 26 ⑥ →Then you can change the location of point by navigation BTN, press SHF transform the speed (low, mid, high). Press ENT to save it. ⑦ →Edit left screw position: Select left screw position and navigate to take screw position. ⑧...
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Page 27: Interrupt And Continue
4.2 Interrupt and Continue 1. Function: For an interrupted processing file, it can continue to work at the next point of the interrupted point after troubleshooting. 2. The manner of continue the interrupted work: after troubleshooting, press the “START” button and keep more than 2s not loosen, the machine will continue to work from the interrupted point. - Page 28 Caution： If it was interrupted by emergency stop, you can continue after dismiss the emergency stop and reset The above “interrupt type” is effective in the processing mode, and at the teaching mode and debugging mode, the “interrupt type” with “*” is ineffective. 4.
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Page 29: Operation Panel
5. Operation Panel 5.1 Introduction ① ② ① Display area Display temperature\communication\version information. ② Operation button Operation button functions list: Operation Button Functional Description 1. Direction Button 2. Manual control shift (X,Y,Z,R) movement 1. Cylinder switch 2. “FA↑” cylinder ON button, “FA↓” cylinder OFF button 、... -
Page 30: Main Window (With Teach Pendant)
Operation Button Functional Description In the off-line status, press this button to enter into Loop window. Start point button 1.Back button 2. Press this button to return main window, and the parameter will not save. 1. Wire feeding button 2. The button is reserved in screwing machine 1. -
Page 31: Loop Window
② ① ③ ④ ① The current work process file name. Press button to change the file. ② State. Show machine current state. ③ Run times Display electric screwdriver operation totalizer. ④ Total Display locking screw totalizer. Sliding Display sliding screw totalizer. Floating Display floating screw totalizer. -
Page 32: S-Point Window
Press button to change the digital; press button to change the number. 5.3.2 S-point Window ① ③ ② Press button to enter into Home calibration window. ① Speed smbol Press the SHIF button to select Low/High/Medium speed. ② Display area Display the current position of the bit. -
Page 33: Troubleshooting & Maintenance
6. Troubleshooting & Maintenance 6.1 Troubleshooting Troubleshooting Reason Measure Please check if the Dismiss the emergency BTN and press The unit can’t reset. emergency BTN was pressed the ORG BTN. or not. If the unit’s accurate decreased, reduce The z axis unit the speed and it will be remission. - Page 34 Troubleshooting Reason Measure alarming. was still alarming, maybe the power will be cut or not. If the power emergency BTN was bad or wasn’t cut, the emergency BTN is bad. the alarm flag wasn’t feedback. Because of the long time force operation, the drive Drive shaft of motor Remove the drive shaft and weld and...
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Page 35: Daily Check & Maintenance
Troubleshooting Reason Measure repair the puncture site. Sometimes it is not 1. Electrical batch error available when the 1. Replace electrical batch. 2. Program of power panel electrical batch is in 2. Renew the program. error. place. The device is out of step and starts to screw CPU unit error Replace CPU... - Page 36 5) Check if airflow is normal, if the air tube is smooth. 6) Check if zero position of each axis is correct. 7) Test the movement and communication performance of machine. 8) Check if the emergency button can be pushed and unscrewed normally. 9) Clean the working environment of machine.
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Page 37: Cooling Fan
Inspecting with power off Items Inspecting position Routine Monthly 3 months 6 months 12 months skewing. Please repair or send to repair station if necessary. Please refer to the "maintenance of ball condition of √ √ screw" and "linear the grease. guide rail". -
Page 38: Emergency Stop Button
malfunction, all should check cooling fan Control the fan in the cabinet and the back fan to turn when the power is connected, so check whether the fan is rotating, and the air volume of the outlet and the suction vents are checked to confirm whether the rotation is normal. -
Page 39: Oil-Water Separator
Belt: check if the belt is loosened. Adjust the belt if it loosened: firstly, disassemble the fixed screw. Secondly, pull the motor back. Then press the belt 10N stress at the mid of the belt, bend 10~15mm. Finally it is fixed. Check the straightness, perpendicularity and operating accuracy of the guide regularly every quarter. -
Page 40: Cleaning
and Φ 3 mm screw cannot use the same screw feeder machine. Note: it before use to avoid damaging the machine or affecting the screw effect. 6.2.7 Cleaning ● Hydrocarbons dissociate causing an explosion if contacting aluminum (Zn) and chrome-plate. In this machine, aluminum (Zn) and chrome-plate surface are used.
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