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TMG DT3040-PRO Product Manual

30ft x 40ft dual truss hoop building
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W W W . T M G I N D U S T R I A L . C O M
P 0 / 2 0
T o l l F r e e : 1 - 8 7 7 - 7 6 1 - 2 8 1 9

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Summary of Contents for TMG DT3040-PRO

  • Page 1 W W W . T M G I N D U S T R I A L . C O M P 0 / 2 0 T o l l F r e e : 1 - 8 7 7 - 7 6 1 - 2 8 1 9...

  • Page 2: Main Specifications

    Main Specifications :  Assembly size : W9.15 x L12 x H6 (m) / 30 x 40 x 20 (ft)  Ridge height : 6m / 20 ft  Peak clearance : 5.4m / 18 ft  Front roll up door : 4.27 x 3.96 (m) / 14 x 13 (ft) ...
  • Page 3 TMG-DT3040-PRO Part List Parts Graphical Description Quantity Code Peak arch tube (for 4 middle trusses ) Peak arch tube (for front and rear truss) Upper rafter tube (for middle trusses) Upper rafter tube (for front and rear truss) Shoulder tube...
  • Page 4 Rear door middle column baseplate Left baseplate of front door frame Right baseplate of front door frame Baseplates for middle truss Ratchets Expansion bolts φ16 Ceiling cross bar (front truss) Ceiling cross bar (front truss) Front vertical door rail (left side upper part) Front vertical door rail (right side upper part) Side door left tube...
  • Page 5 Left and right upper vertical tubes for rear trusses Middle upper vertical tubes for rear trusses Front vertical door rail (left side lower part) Front vertical door rail (right side lower part) Door frame horizontal tube (front truss) Door frame middle horizontal tube (rear truss) Door frame horizontal tube (rear truss)
  • Page 6 Sidewall frame steel tension cables Ridge steel tension cables (front and rear trusses) Middle truss crossing steel tension cables Front and rear truss left and right steel cables Tie down straps (for #7A and front and rear arches) Tube clamps (φ25) Cable connection plate Pressing plate Pressing plate...
  • Page 7 Hex bolt M10x30mm and nuts Self locking bolt M10x70mm and nuts Strengthened bolt M12x30mm and nuts Hex bolt M10x50mm and nuts Hex bolt M10x70mm and nuts Braided rope 1 bundle (tie to front and back doors) Roof fabric tarp cover Front truss cover panel Rear truss fabric cover panel Front roll up door cover panel...
  • Page 8 Installation steps Step 1 : Review the whole structure and choose the proper installation site Choose a solid level ground area to set up the building. Do not install in an area where the floor is soft, a wetland, can not take the weight, or keep the building steady. We strongly recommend to install the building on a concrete foundation with all expansion bolts to secure all baseplates.
  • Page 9 Figure 1 Step 2 : Assemble all trusses  The building includes 6 trusses : (1) front truss, (1) rear truss, and (4) middle trusses. The front truss installed with the fabric panel (#34) and roll up door (#35).  Parts used to install the front truss in this step.
  • Page 10 Figure 2  Parts used to install the rear truss in this step. (refer to figure 3) (1) Peak arch tube (#1A) (2) Upper rafter tube (#2A) (2) Shoulder tube (#3A) (2) Sidewall tube (#4A) (12) Strengthened bolt (#29) Figure 3 ...
  • Page 11 Figure 4  Lay down all (6) trusses on the ground when the assembly is all completed and before moving to next step, and then wrap (#38) around the sharp points of the joint to avoid friction between the fabric and the interface, resulting in fabric damage.
  • Page 12  Parts used in this step : (8) Strengthened bolt (#29) Figure 6 Step 4 : Put up the rest trusses  Refer to step 3 to put up the rest trusses, connect all purlins (#5) with bolt (#28) and secure all bolts firmly on each span before going to next truss. ...
  • Page 13 Figure 7  Repeat above step to put up all other trusses (from 3rd to 6th truss), and connect all purlins. Now the whole structure is completely up. (refer to figure 8)  Parts used in this step. (36) Roof purlin (#5) (36) Self locking bolt (#28) (32) Strengthened bolt (#29) Figure 8...
  • Page 14 Figure 9  The whole structure inspection : check all components and trusses to make sure the whole structure is squared to the base line drawn at the step 1. All trusses must be set up righted at 90 degree. All purlins must be straight inline. If any purlins are not inline with they will need to be corrected before moving to the next step.
  • Page 15 - (1) Front vertical door rail (#10R) - (1) Door center vertical supporting rod for cross beam (#10) - (3) Door frame horizontal tube (#11) - (1) Side door upper tube (#11C) - (1) Bottom tension bar (#12) - (1) Bottom tension bar (#12B) - (1) Front door hand winch crossing tube (#13) - (2) Front and rear truss left and right steel cables (#20) - (1) Right pulley system for front door (#23B)
  • Page 16 - (2) Left and right bottom tension bar (#12) - (2) Middle bottom tension bar (#12A) - (2) Front and rear truss left and right steel cables (#20) - (8)Tension tube end water plug (#25) - (3) Tube clamps (#26) - (7) Hex bolt (#30) - (24) Hex bolt (#31) Figure 11...
  • Page 17  Install the front door pressing plate. Trim the side door tarp.(refer to figure13) (6) Pressing plate (#22A) (1) Pressing plate (#22B) (52) Tapping screw (#39) Figure 13 Step 8 : Install mechanical roll up door  Front door installation - when you look at figure 14, please look at the door from inside.
  • Page 18  Pull cable (#B) from the winch to run through the lower roller of the dual pulley (#23C), go straight down at the left side, reach to the left end of dropping tube (#15). Tie the cable to the end hole. ...
  • Page 19 Figure 14 Step 9 : Install rear cover panel The door cover must be zipped. Use rope (#32) to lift up the rear cover (#34A)  from the center grommet and tie it firmly to the truss tube and spread toward both sides through each grommet along the tube.
  • Page 20 Figure 16 Step 11 : Tension the cover on the frame from side to side (figure 17)  After the cover is installed on the roof, insert the plastic pipe (#37) slowly into the grooves on two ends of the cover (not two sides), and then insert tension tubes (#14) in the groove on both sides of the cover bottom, Add the water plug (#25) on the 1st tube (#14) to protect the fabric while the tube is going through and add the water plug on the last tube also to keep water...
  • Page 21 Figure 17 Step 12 : Tighten roof cover on front and rear truss frames  Pull and stretch the cover enough only to take wrinkles out. Repeat for the rear truss. Do not over stretch to rip off the grommets. ...