Summary of Contents for MARX PWA 1000i
- Page 1 Cleaning Device PWA 1000i Uwe Marx Oberflächentechnik GmbH – Friedrichsgaber Weg 390 – 22846 Norderstedt – Germany phone: +49 40 / 5281159 fax: + 49 / 40 5231959 info@marx-spritzgeraete.de...
- Page 2 Address: Refer to manufacturer´s address Location/Date/Manufacturer`s signature Hannover, 02.01.2016 ................. Function of the signer: Managing director Uwe Marx Oberflächentechnik GmbH – Friedrichsgaber Weg 390 – 22846 Norderstedt – Germany phone: +49 40 / 5281159 fax: + 49 / 40 5231959 info@marx-spritzgeraete.de...
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Page 3: Table Of Contents
9. Care and Maintenance ........................... 25 9.1 Maintenance of the Machine ......................25 9.2 Disposal ............................26 Uwe Marx Oberflächentechnik GmbH – Friedrichsgaber Weg 390 – 22846 Norderstedt – Germany phone: +49 40 / 5281159 fax: + 49 / 40 5231959 info@marx-spritzgeraete.de... - Page 4 10. Safety Inspection Checklist........................27 Uwe Marx Oberflächentechnik GmbH – Friedrichsgaber Weg 390 – 22846 Norderstedt – Germany phone: +49 40 / 5281159 fax: + 49 / 40 5231959 info@marx-spritzgeraete.de...
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Page 5: Important Information
1. Important Information We thank you for your trust you gave to us by buying the spraying-gun cleaning-device "PWA 1000i". On the identification plate at your cleaner you can find the exact type designation and serial-number of your cleaner to ensure an uncomplicated service and shipment of spare parts. -
Page 6: Explanation Of The Symbols
Notice! You will find this symbol in the operating manual whenever your attention shall be drawn to correct work procedures, economic ways of operation or when the machines can be damaged by incorrect operation. Cleaning Device PWA 1000i Page 2... -
Page 7: Intended Use And Range Of Application
2. Intended use and range of application The spray-gun cleaner PWA 1000i may only be used for its intended purpose. This unit is not intended for purposes beyond the following terms and the manufacturer/supplier is not liable for any damages resulting from it. - Page 8 A usage not according to the intended purpose as well as unauthorized modifications exclude the liability of the manufacturer for any damages resulting from this and infringes European safety standards. Read and follow this Instruction manual and the safety instructions carefully before commissioning! Cleaning Device PWA 1000i Page 4...
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Page 9: Safety Requirements
"Use of protective gloves" BetrSichV " Ordinance on Industrial Safety" The source documents (with exception of the " Ordinance on Industrial Safety") can be obtained from: Carl Heymann Verlag KG, Luxemburger Str. 449, D-50939 Köln, Germany. Cleaning Device PWA 1000i Page 5... -
Page 10: Security Checks
• The limit values of the TA-air and their adherence must be observed. • In the event of a fire, immediately interrupt the compressed air supply and close the cover of the device. Cleaning Device PWA 1000i Page 6... - Page 11 • Avoid inhalation of fumes and contact with the solvent / cleaning medium. • Do not add any other liquids to the cleaning medium, such as kerosene, gasoline, chlorinated hydrocarbons, acids, alkalis. • When changing the cleaning medium, all valid regulations (e.g. wastewater-regulations) must be observed! Cleaning Device PWA 1000i Page 7...
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Page 12: Hazards From Pneumatic Energy
The manufacturer is not liable for any damage and/or secondary/following damage caused by opening the pump case on purpose or negligent opening. If you got any problems with your pump device, please contact your distributor or the MARX support. Cleaning Device PWA 1000i Page 8... -
Page 13: Approved Cleaning Agents
Recommendation to reduce solvent consumption: If the unit shall be connected to a continuously running exhaust when using solvent, we recommend the pneumatic exhaust damper to reduce solvent consumption. See catalog no.: 10000348 / ATEX version. Cleaning Device PWA 1000i Page 9... -
Page 14: Technical Description Of The Cleaner
5. Technical Description of the Cleaner The universal washer "PWA 1000i" is produced for automatically cleaning spray paint guns. The automatic wash cycle is activated by a timer. In addition, there is a brush and a fresh solvent jet in the wash enclosure for cleaning objects or spray guns manually. -
Page 15: Details
Fresh solvent jet Injector Brush with hose Exhaust opening Timer Lid holder Door for Button automatic clear rinse Dip-switch brush cleaning room Dip-switch fresh solvent jet Cleaning Device PWA 1000i Page 11 - Technical changes and errors reserved. All pictures similar -... - Page 16 Flap Clamp for spray Clean solvent (transparent hose) Circulating solvent (Grey and black hoses) Cleaning Device PWA 1000i Page 12...
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Page 17: Part Names
- Timer Compressed air hose for flushing spray - Connecting plug compressed air - Middle-jet - Ball knob - Cup holder - Grounding cable - Lid holder - Jet gun with short tube - Injector Cleaning Device PWA 1000i Page 13... - Page 18 - Spare parts ordering numbers on page 8 - Cleaning Device PWA 1000i Page 14...
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Page 19: Pneumatic Plan
5.4 Pneumatic Plan Compressed-air connection - Technical changes and errors reserved. All pictures similar - Cleaning Device PWA 1000i Page 15... -
Page 20: Spare Parts Ordering Numbers
10000565 Dip-switch 10000589 Throttle valve 10000582 Roller valve, G1/8", for activation 10000620 Roller valve 3/2 ways M5, for timer, lifts, PWA 1000i flap 10000579 Draw-jet 10000415 Push button for automatic clean rinse, completely 10000414 assembled incl. Connectors Fresh solvent jet... -
Page 21: Requirements For The Installation Site
The device can be placed or be mounted on a wall. In front of the device, there should be space of 1,5m. • Horizontal and industrial floor • Conductive industrial floor (max. conductive resistance 10 Ohm). Follow the safety instructions according to the zone designations (chapter 6.). • Cleaning Device PWA 1000i Page 17... -
Page 22: Transport And Installation
Attention! Only use original B-TEC waste air hoses. Risk of fire if other hoses are used. You can adjust the exhaust air flow at the throttles as needed for the length of the waste air hose. Cleaning Device PWA 1000i Page 18... -
Page 23: Connecting Compressed-Air
The cable must be grounded safely by a qualified person (e.g. electricians). Customer-provided solvent tanks must be grounded separately! After proper installation as described above, the machine can be put into operation. Cleaning Device PWA 1000i Page 19... - Page 24 Cleaning Device PWA 1000i Page 20...
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Page 25: Operating Instructions
With the jet gun, positioned at the front of the machine, you can dry objects or spray guns. If you unclamp the compressed-air quick connect, you can substitute the jet gun by the cleaned spray gun and exhaust it in the exhaust opening. Cleaning Device PWA 1000i Page 21... - Page 26 Since the solvent is circulated when the timer is used, it will be heavily contaminated after a certain period. If a paint film remains on the spray gun after the main cleaning cycle, the gun has to be cleaned manually using the fresh solvent jet. Cleaning Device PWA 1000i Page 22...
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Page 27: Adjusting Facilities
Unnecessary dry-run oft the pumps should be avoided! Do not open the device cover while it is running in automatic mode! If necessary move the timer to “0”. Following these steps will ensure optimal cleaning results and long machine life. Cleaning Device PWA 1000i Page 23... -
Page 28: Care And Maintenance
The operating permission will expire, if other than original B-TEC spare parts are used. • Customer service: Contact your dealer, or directly: Uwe Marx Oberflächentechnik GmbH Friedrichsgaber Weg 390 D-22846 Norderstedt Tel.: ++49(0)40-5281159 Fax: ++49(0)40-5231959 Email: info@marx-spritzgeraete.de www.marx-spritzgeraete.de Cleaning Device PWA 1000i Page 24... -
Page 29: Disposal
9.2 Disposal • If the machine shall be disposed of, please contact Fa. MARX or your dealer and request an appropriate quotation or the requirements for proper disposal. • The machine must not be disposed of as standard household waste. Depending on the level of contamination, it has to be handled as hazardous waste. - Page 30 Result of the safety inspection No faults, can be operated without restrictions. Restricted operation, faults to be fixed by _______________. Operation not permitted, Re-inspection necessary. ____________________________ _________________________________ Signed by qualified person Signed by operator Cleaning Device PWA 1000i Page 26...
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