OKUtools EPK-6.5 Operating Instructions Manual

Automatic stud gun

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English
Stud Gun EPK-6,5, EPK-8
EN
Stud Gun
Automatic Stud Gun EPK-6,5, EPK-8
Operating instructions
(ID-No. 00035104)
00101069 EPK-6,5 (gun for manual use)
00101125 EPK-6,5 (gun for machine)
00101071 EPK-8 (gun for manual use)
00102180 EPK-8 (gun for machine)
OKU Tools GmbH, 70374 Stuttgart, Germany
1

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Summary of Contents for OKUtools EPK-6.5

  • Page 1 English Stud Gun EPK-6,5, EPK-8 Stud Gun Automatic Stud Gun EPK-6,5, EPK-8 Operating instructions (ID-No. 00035104) 00101069 EPK-6,5 (gun for manual use) 00101125 EPK-6,5 (gun for machine) 00101071 EPK-8 (gun for manual use) 00102180 EPK-8 (gun for machine) OKU Tools GmbH, 70374 Stuttgart, Germany...
  • Page 2: Table Of Contents

    English Stud Gun EPK-6,5, EPK-8 Table of contents Table of contents ........................2   1 Preface and general information ................... 3   1.1General ..........................3   1.2 Scope of supply ......................3   1.3 Intended use ........................3   1.4 Liability ..........................3   1.5 Warranty .........................
  • Page 3: Preface And General Information

    English Stud Gun EPK-6,5, EPK-8 1 Preface and general information 1.1General The operating instructions is used for safe operation of the Stud Guns (in the follow- referred “gun“) type Automatic Stud EPK-6,5, EPK-8 (ID.-No. 00101069, 00101125, 00101071, 00102180). The safety instructions includ- ed hereinafter must be observed.
  • Page 4: Warranty

    English Stud Gun EPK-6,5, EPK-8 1.5 Warranty Conditions of warranty: see Standard Terms and Conditions of OKU Tools GmbH. Assert warranty claims against OKU Tools GmbH immediately after detection of the defect. Warranty claims expire in each case in which liability claims cannot be made. 2 Safety information 2.1 Personnel responsible for safety 2.1.1 Operator...
  • Page 5: Layout Of The Safety Instructions

    English Stud Gun EPK-6,5, EPK-8 2.3 Layout of the safety instructions The safety instructions described hereinafter are arranged consistently Beware of personal injury Pictogram Meaning Signal words Notes Warning for hazardous Danger! Warns of imminent danger. electrical voltage Consequences of disregarding: Death or very severe injuries Warning for general dan- Warning!
  • Page 6: Technical Data

    English Stud Gun EPK-6,5, EPK-8 3 Technical Data 3.1 Stud types The gun can be used for the insertion of single-flange and multi-flange studs into car tires. Type ID.-No. Stud sizes EPK-6,5 (gun for manual use) 101069 Ø6,5 from a length of 11 mm EPK-6,5 (gun for machine) 101125 EPK-8 (gun for manual use)
  • Page 7: Pneumatic Connection

    English Stud Gun EPK-6,5, EPK-8 4.1 Pneumatic connection The pneumatic connection is to be made by quali- fied personnel with extensive knowledge in han- dling of pneumatic systems. Screw provided coupling (1) onto the hand grip. Plug compressed air hose into cou- pling.
  • Page 8: Faults During Insertion

    English Stud Gun EPK-6,5, EPK-8 5.2 Faults during insertion 5.2.1 Studs inserted to deep Reduce the pressure applied on the gun during insertion. 5.2.2 Studs jut out off the tire Put more pressure onto the gun when inserting the studs. 5.3 Conversion of machine gun to manual gun If you are using a studding machine (AS-ZN, EP-ZN or EPK-ZN) and want to disman- tle the gun from the base frame to use it manually you’ll firstly have to convert the...
  • Page 9: Faults And Troubleshooting

    English Stud Gun EPK-6,5, EPK-8 6 Faults and troubleshooting When unscrewing the intermediate piece (15), it must be held tight, because of the strong compression spring which is in the gun. If not, it can be ejected and pose great danger. Cause Trouble shooting Deformed or dirty stud jammed in feeding...
  • Page 10: Lubrication And Maintenance

    English Stud Gun EPK-6,5, EPK-8 7 Lubrication and maintenance 7.1 Lubrication Observe the effective directions for the use and safety of the applied lubricants! 7.1.1 Lubricating oil Distinguishing Designation ISO-Viscosity Manufacturer mark acc. to Index DIN 51502 DIN 51519 AN 22 Normal lubri- ISO VG 22 AVIA (AVILUB RS 22)
  • Page 11: Maintenance

    English Stud Gun EPK-6,5, EPK-8 7.3 Maintenance We are working with water to insert the studs, therefore the head of the gun shall be sprayed regularly with anticorrosive material to avoid corrosion and extend lifetime of the gun. 8 Shutdown and dismounting OKU Tools takes back your gun.
  • Page 12: Spear And Wear Parts

    English Stud Gun EPK-6,5, EPK-8 9 Spear and wear parts 9.1 Requirements Spare and wear parts must be in accordance with the technical requirements stipulated by the manufacturer. Handling of order To ensure punctual handling of orders, please state always the OKU-ID.-No. of the spare part you need when ordering.
  • Page 13: Exploded Drawing Epk-6,5, Epk-8

    English Stud Gun EPK-6,5, EPK-8 9.5 Exploded drawing EPK-6,5, EPK-8 OKU Tools GmbH, 70374 Stuttgart, Germany...
  • Page 14: Spare Parts List Epk-6,5, Epk-8

    English Stud Gun EPK-6,5, EPK-8 9.6 Spare parts list EPK-6,5, EPK-8 Item OKU part No. Designation 00031539 Coupling 00003463 O-Ring 00350297 Compression spring 00004082 Hexagon nut M8 00479212 Hand grip 00350664 Piston disk 00003507 Lip seal 00377388 Compression spring, inner 00377389 Compression spring, outer 00253657...
  • Page 15 English Stud Gun EPK-6,5, EPK-8 Item OKU part No. Designation 00885027 corrosion preventive-oil, aerosol can 100 ml (single)  00885028 grease, tube 20 g (single)  20015510 1 aerosol can corrosion preventive-oil (100 ml) and 1 tube grease (20 g) as maintenance-set = included in the spare parts-set ...
  • Page 16: Appendix

    English Stud Gun EPK-6,5, EPK-8 10 Appendix 10.1 CE-Declaration of Conformity (CE Machine Directive 2006/42/EC, Appendix II A) The manufacturer: OKU Tools GmbH Rosenstraße 15 73650 WINTERBACH, GERMANY herewith declares that the machine designation: Studding gun models: AS-8, AS-9, EP-8, EP-9, EP-10, EP-12, EP-15, EPK-6,5, EPK-8 as delivered complies all the relevant regulations of the CE Machine Directive 2006/42/EC.
  • Page 17: Copyright

    10.3 Manufacturer and contact person OKU Tools GmbH Sommestrasse 6 70374 Stuttgart Telefon: +49 162 2510040 Telefax: +49 711 5006375 Internet: www.okutools.com Ihr Ansprechpartner ist: Karin Klingel Abteilung Verkauf Spikes Telefon: +49 162 2510040 Telefax: +49 711 5006375 E-Mail: info@okutools.com...
  • Page 18: Notes

    English Stud Gun EPK-6,5, EPK-8 11 Notes OKU Tools GmbH, 70374 Stuttgart, Germany...

This manual is also suitable for:

Epk-800101069001011250010107100102180

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