Related Manuals for Donjoy JZ1 Series
Summary of Contents for Donjoy JZ1 Series
- Page 1 JZ1单级均质泵 使用运行、维护说明书 JZ1 series emulsifying homogenizing pump Operation and maintenance manual 东正科技有限公司 DONJOYTECHNOLOGYCO.，LTD. Rev.02-EN(2021-09)
-
Page 2: Table Of Contents
JZ1 SERIES PUMP CATALOGUE 1 Summarize 1.1 About the User Manual 1.2 Safety warning symbol 1.3 Delivery content 2 Security announcements 2.1 Basic security instructions 2.2 Application range 2.3 Common error operation 2.4 Safety instruction for pump 2.5 Nameplate 2.6 Warning sign 2.7 Waste treatment... - Page 3 JZ1 SERIES PUMP 7 Running Operation 7.1 Safety Instruction 7.2 Advance Preparation 7.3 Observe operation 7.4 Finish operation 8 Cleaning 8.1 CIP cleaning 8.2 SIP cleaning 9 Common Fault and Removal 10 Maintenance 10.1 Security instructions 10.2 Check rinse solution (double mechanical seal) 10.3 Replace mechanical seal...
-
Page 4: Summarize
Manual is composed of two parts, the text part and the appendix. The text part of the manual contains the general knowledge of the storage, installation, operation and maintenance of JZ1 Series pump. The appendix of the manual includes the special debugging of this pump and the name of spare parts. -
Page 5: Safety Instruction For Pump
JZ1 SERIES PUMP 2.4 Safety instruction for pump • Running without medium Pump is strictly prohibited to run without medium If using double mechanical seal , it is allowed to run without medium for a short time. If using single mechanical seal , short time dry rotation may also cause damage to the mechanical seal. -
Page 6: Structural Features And Working Principles
JZ1 SERIES PUMP 3 Structural feature and working principle 3.1 Basic structure 3.2 General configuration • Single mechanical or double mechanical seal (double mechanical seal recommended) • With discharge outlet (option) 3.3 Model JZ1 Series DJ-JZ1-130 DJ-JZ1-150 DJ-JZ1-170 DJ-JZ1-190 DJ-JZ1-210... -
Page 7: Model Description
JZ1 SERIES PUMP 3.4 Model Description 3.0kw 380V 50hz 1.5"/1.5" DJ-JZ1 Connectionstandard 连接标准：DIN(D)SMS(S)3A(A)RJT(R)ISO/IDF(I) Inlet/Outlet SIZE 进/出口规格 Connectionmethod:Thread(M)Clamp(C)Flange(F) 连接方式：螺纹（M）卡箍（C）法兰(F) Motorfrequency 电机频率：50HZ；60HZ Voltage:110V220V380V(seetable) 电压：110V220V380V(详见选型表) Motorpower:1.1kw1.5kw2.2kw..电机功率:1.1kw1.5kw2.2kw..Pumphead(seetable) 泵扬程（详见选型表） Pumpflow（seetable） 均质泵流量（详见选型表） Pumpmodel 均质泵型号 Emulsifyinghomogenizingpumpcode:DJ-JZ1 单级均质泵代码：DJ-JZ1 For example： DJ-JZ1-130-3T-10-3KW-380V-50HZ-M-1.5"/1.5"-S 4 Transportation Trained person are required to transport the pump The complete set pump can be handled by forklift or crane 4.1 Safety instructions... -
Page 8: Storage
JZ1 SERIES PUMP Crane transportation instructions • "Warning", pay attention to parts falling, which may cause serious injury, bruises and even death. To prevent falling during transportation, use a suitable lifting tool. • Please make sure that the crane and the rope have enough bearing and strength. -
Page 9: Reduce Noise And Vibration
JZ1 SERIES PUMP 6.3 Reduce noise and vibration 6.3.1 Main measures • Operate in optimum working conditions to avoid cavitation. • Avoid resonance of inlet and outlet pipeline. • Fix inlet and outlet pipelines. 6.3.2 Auxiliary measures • Isolation measures can be used to isolate noise, such as sound insulation coverage, space isolation, etc. -
Page 10: Electrical Installation
JZ1 SERIES PUMP 6.6 Electric Power Installation • "Warning". Attention should be paid to using ground wire to connect pumps to eliminate static electricity • Electrical connections need to be completed by qualified electrical engineers 1. Check motor nameplate to confirm rated power, rated voltage and wiring mode. -
Page 11: Cleaning
JZ1 SERIES PUMP 6.8 Cleaning 1. Before cleaning, make sure there is no impurities in the pump chamber and pipeline. 2. Confirm that the pump is in the stop state. 3. Connecting the pipeline. 4. Before the first use, please thoroughly clean the pump and pipeline. - Page 12 JZ1 SERIES PUMP 8. Cleaning 8.1 CIP Cleaning • JZ1 Series pump is supported with CIP cleaning. 8.2 SIP Cleaning •Note: Do not turn on pump in SIP sterilization, idling will be caused with damage on mechanical seal. •Allow with max. steam temperature 145℃.
- Page 13 JZ1 SERIES PUMP 10.4 JZ pump head disassembly 10.4.1 Disassemble pump head and impeller 1. Disassemble head cover bolts(part 1） 8. Remove the bolts(part 9) from the pump cover 2. Disassemble pump cover(part 2) 9. Loosen the nut(part 11) counterclockwise 3.
- Page 14 JZ1 SERIES PUMP 10.4.2 Mechanical seal disassembly Only double mechanical seal construction Double mechanical seal disassemble procedure 1. Take out the inner sealing ring, static ring, as shown on the right(Part D2、D3) 2. Take down back cover(part 16) 3. Take down bolt(part D12),water seal(part D7), spring components(part D4) 4.
- Page 15 JZ1 SERIES PUMP Attached pictures (structure sketch of double mechanical seal for JZ1-190 to JZ1-240) OUTLET(BSP 1/8) Shaft INLET (BSP 1/8) Position Description O-ring ID53.64x2.62 Rotary holder Pin φ4x9 O-ring ID56.74x3.53 Rotary face Static face Static face Rotary face O-ring ID45.69x2.62...
- Page 16 JZ1 SERIES PUMP 10.5 Pump head assembly Preparing before assembly • Cleaning the component • If there is some part to replace • Please note that it should be assamble in an clean environment while the mechanical seal is easy to damaged •...
- Page 17 JZ1 SERIES PUMP 10.5.2 Install bracket and back cover 1. Install connection bracket 2. Machine seal press plate, machine seal spring into the back cover 3. Install back cover 10.5.3 Mechanical seal installation Reverse assembly according to the disassembly steps of mechanical seal (refer to the schematic diagram of mechanical seal structure for mechanical seal structure) 10.5.4 Install impeller...
- Page 18 JZ1 SERIES PUMP 11.2 Common fault and eliminating methods work breakdown Common cause of failure Solution pump chamber is not filled with liquid filling of liquid No flow or unstable flow outlet valve is closed open outlet valve inlet pipe is closed or blocked...
- Page 19 JZ1 SERIES PUMP 11.3 Explosion diagram and parts list Please refer to next pages.
- Page 21 JZ1单级均质泵爆炸图清单- Rev. 02(2021.09) Exploded diagram list of JZ1 series emulsifying homogenizing pump -Rev.02(2021-09) 规 格specification 序号 数量 材料 名称 Item code Material JZ1-130 JZ1-150 JZ1-170 JZ1-190 JZ1-210 JZ1-240 GB5783 GB5783 GB5783 GB5783 GB5783 GB5783 六角头螺栓 A2-70 Hexagon thread head bolt...
- Page 22 JZ1单级均质泵爆炸图清单- Rev. 02(2021.09) Exploded diagram list of JZ1 series emulsifying homogenizing pump -Rev.02(2021-09) 规 格specification 序号 数量 材料 名称 Item code Material JZ1-130 JZ1-150 JZ1-170 JZ1-190 JZ1-210 JZ1-240 双机封组件Double mechanical DONJOY.R.PL32D DONJOY.R.PJ45D seal 单机封组件Single mechanical DONJOY.R.PL32S seal 水封座 Seal holder 弯头气嘴...
- Page 23 JZ1单级均质泵爆炸图清单- Rev. 02(2021.09) Exploded diagram list of JZ1 series emulsifying homogenizing pump -Rev.02(2021-09) 规 格specification 序号 数量 材料 名称 Item code Material JZ1-130 JZ1-150 JZ1-170 JZ1-190 JZ1-210 JZ1-240 泵罩 Pump cover 电机 Motor 电机垫脚 仅用于3kw电机 Motor support only use with motor of 3kw 六角螺母...
Need help?
Do you have a question about the JZ1 Series and is the answer not in the manual?
Questions and answers